Fastener Tightening Specifications
| Application | Specifications | |
|---|---|---|
| Metric | English | |
| Air Inlet Assembly Screws | 1.5 N.m | 13 lb in |
| Air Outlet Duct Screws | 1.5 N.m | 13 lb in |
| Battery Box to Body Bolts | 15 N.m | 11 lb ft |
| Blower Case Assembly Screws | 1.5 N.m | 13 lb in |
| Blower Motor Control Module Screws | 1.5 N.m | 13 lb in |
| Blower Motor Screws | 1.5 N.m | 13 lb in |
| Compressor Clutch Bolt | 21 N.m | 16 lb ft |
| Compressor Clutch Coil Connector Bracket Screw | 4.3 N.m | 38 lb in |
| Compressor Clutch Coil Screws | 4.9 N.m | 43 lb in |
| Compressor Hose Assembly to Battery Box Nut | 9 N.m | 80 lb in |
| Compressor Hose Assembly to Compressor Nut | 20 N.m | 15 lb ft |
| Compressor Hose Assembly to Condenser Nut | 20 N.m | 15 lb ft |
| Compressor Pressure Relief Valve | 8.8 N.m | 78 lb in |
| Compressor to Engine Bolts | 50 N.m | 37 lb ft |
| Condenser to Radiator Bolts | 9 N.m | 80 lb in |
| CRFM Bracket Bolts | 20 N.m | 15 lb ft |
| Evaporator Case Assembly Screws | 1.5 N.m | 13 lb in |
| Evaporator Outlet Hose and Liquid Line Clamp Bracket Nut to TXV | 20 N.m | 15 lb ft |
| Evaporator Outlet Hose to Compressor Hose Nut | 20 N.m | 15 lb ft |
| Front of Dash to HVAC Module Seal Nuts | 9 N.m | 80 lb in |
| Heater Core Cover Screws | 1.5 N.m | 13 lb in |
| HVAC Module to Cross Car Beam Nuts and Bolts | 8 N.m | 71 lb in |
| Intermediate Duct Fasteners | 2.5 N.m | 22 lb in |
| Liquid Line to Condenser Nut | 20 N.m | 15 lb ft |
| Liquid Line to Strut Tower Nut | 9 N.m | 80 lb in |
| Mode Actuator to Evaporator Case Screws | 1.5 N.m | 13 lb in |
| Mode Cam Bracket to Evaporator Case Screws | 1.5 N.m | 13 lb in |
| Passenger Compartment Air Filter Housing Nuts | 9 N.m | 80 lb in |
| Receiver Dehydrator to Condenser Bolt | 4.2 N.m | 37 lb in |
| Receiver Dehydrator Upper Clamp Bolt to Condenser | 6.5 N.m | 58 lb in |
| Refrigerant Pressure Sensor to Compressor Hose Assembly | 4 N.m | 35 lb in |
| Surge Tank to Body Bolts | 9 N.m | 80 lb in |
| TXV Backing Plate Bolts | 3.5 N.m | 31 lb in |
Fastener Tightening Specifications
Refrigerant System Capacities
| Application | Specification | |
|---|---|---|
| Metric | English | |
| PAG Oil GM P/N 12378526 for United States PAG Oil GM P/N 88900060 for Canada | ||
| Abrupt Refrigerant Loss | 65 ml | 2.20 oz. |
| Compressor Replacement | ||
| The Zexel model DKS17DS service compressor is precharged with the specified amount of PAG oil. | 74 ml | 2.50 oz. |
| Condenser Replacement with the Receiver Dehydrator | 60 ml | 2 oz. |
| Condenser Replacement without the Receiver Dehydrator | 30 ml | 1 oz. |
| Evaporator Replacement | 30 ml | 1 oz. |
| Receiver Dehydrator Replacement | 30 ml | 1 oz. |
| Thermal Expansion Valve Replacement | 20 ml | 0.75 oz. |
| Total System PAG Oil Capacity | 130 ml | 4.40 oz. |
| R-134a | ||
| Refrigerant Charge | 0.59 kg | 1.30 lb |
| Abrupt refrigerant loss due to a large leak, hose rupture, collision or pressure relief valve opening. Conditions that allow the refrigerant to seep or bleed off over time do not cause this oil loss. Upon replacement of a component that caused a large refrigerant loss, also add the required amount of oil for the particular component. If more than the specified amount of PAG oil was drained from a component, add the equal amount of oil drained. | ||
Refrigerant System Capacities
The HVAC system is divided into 2 separate sections. The first, heating, ventilation and air conditioning, has all procedures that pertain to an HVAC component or function that is not specifically associated with the manual control system. The second, HVAC Systems - Manual, has all procedures specific to the Manual control system.
Begin the system diagnosis with the Diagnostic System Check - Vehicle.
The Diagnostic System Check will provide the identification of the control modules which command the system.
The use of the Diagnostic System Check will identify the correct procedure for diagnosing the system and where the procedure is located.
Review the Description and Operation information to help you determine the correct symptom diagnostic procedure when a malfunction exists. Reviewing the Description and Operation information will also help you determine if the condition described by the customer is normal operation. The HVAC Description and Operation information is divided into
- «Air Delivery Description and Operation»(ref-275034-S25464877312007122600000)
- «Air Temperature Description and Operation»(ref-275034-S20552414422007122600000)
The Air Delivery Description and Operation contains the following topics
- Air speed
- Air distribution
The Air Temperature Description and Operation contains the following topics
- Heater Mode
- A/C Mode
- A/C cycle