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Engine Mechanical - 2.0L: Specifications Pontiac Solstice I

Mechanical

Fastener Tightening Specifications

ApplicationSpecification
MetricEnglish
A/C Compressor to Block Bolt22 N.m16 lb ft
Balance Shaft Adjustable Chain Guide Bolt10 N.m89 lb in
Balance Shaft Fixed Chain Guide Bolt12 N.m106 lb in
Balance Shaft Retaining Bolt10 N.m89 lb in
Block Coolant Plug15 N.m11 lb ft
Block Heater Bolt10 N.m89 lb in
Bypass Valve Solenoid Bolt10 N.m89 lb in
Cam Cover to Cylinder Head Bolt10 N.m89 lb in
Cam Cover to Ground Cable Bolt10 N.m89 lb in
Cam Cover to Ground Cable Stud10 N.m89 lb in
Camshaft Cap Bolt10 N.m89 lb in
Camshaft Position Actuator Solenoid Valve Bolt10 N.m89 lb in
Camshaft Position Sensor Bolt10 N.m89 lb in
Camshaft Timing Chain Tensioner75 N.m55 lb ft
Catalytic Converter Bolt50 N.m37 lb ft
Catalytic Converter Bracket Bolt50 N.m37 lb ft
Catalytic Converter Nut50 N.m37 lb ft
Chain Guide Access Hole Plug90 N.m59 lb ft
Connecting Rod Bolt
First Pass25 N.m18 lb ft
Final Pass100 degrees
Coolant Jacket Plug35 N.m26 lb ft
Crankshaft Balancer Bolt
First Pass100 N.m74 lb ft
Final Pass125 degrees
Crankshaft Bearings - Lower Crankcase to Block - Bedplate
First Pass20 N.m15 lb ft
Final Pass77 degrees
Crankshaft Position Reluctor Ring15 N.m11 lb ft
Crankshaft Position Sensor Bolt10 N.m89 lb in
Cylinder Head Bolt
First Pass30 N.m22 lb ft
Final Pass155 degrees
Cylinder Head Front Chain Case Bolt30 N.m22 lb ft
Cylinder Head Oil Gallery Plug35 N.m26 lb ft
Cylinder Head Opening Plate Bolt10 N.m89 lb in
Drive Belt Tensioner Bolt45 N.m33 lb ft
Engine Coolant Temperature Sensor20 N.m15 lb ft
Engine Lift Bracket Front Bolt25 N.m18 lb ft
Engine Lift Bracket Rear Bolt25 N.m18 lb ft
Exhaust Camshaft Position Actuator
First Pass30 N.m22 lb ft
Final Pass100 degrees
Exhaust Manifold Heat Shield Bolt25 N.m18 lb ft
Exhaust Manifold to Turbocharger Stud10 N.m89 lb in
Exhaust Manifold to Cylinder Head Nut14 N.m10 lb ft
Exhaust Manifold to Cylinder Head Stud15 N.m11 lb ft
Flywheel Bolt - Automatic Transmission
First Pass53 N.m39 lb ft
Final Pass25 degrees
Flywheel Bolt - Manual Transmission
First Pass53 N.m39 lb ft
Final Pass25 degrees
Front Cover to Block Bolt25 N.m18 lb ft
Fuel Pipe Bracket Bolt10 N.m89 lb in
Fuel Pressure Dampener Bolt10 N.m89 lb in
Fuel Pressure Sensor33 N.m24 lb ft
Fuel Pump Bolt - High Pressure15 N.m11 lb ft
Fuel Pump - High Pressure Line30 N.m22 lb ft
Fuel Pump - Low Pressure Line30 N.m22 lb ft
Fuel Pump Cover10 N.m89 lb in
Fuel Rail Bolts22 N.m16 lb ft
Generator to Block Bolt22 N.m16 lb ft
Ignition Coil Bolt10 N.m89 lb in
Intake Camshaft Position Actuator
First Pass30 N.m22 lb ft
Final Pass100 degrees
Intake Manifold Brace Bolt22 N.m16 lb ft
Intake Manifold to Cylinder Head Bolt22 N.m16 lb ft
Intake Manifold to Cylinder Head Nut22 N.m16 lb ft
Intake Manifold to Cylinder Head Stud15 N.m11 lb ft
Knock Sensor Bolt25 N.m18 lb ft
Lower Crankcase to Block Perimeter Bolt25 N.m18 lb ft
Oil Cooler Bolts22 N.m16 lb ft
Oil Filter Adapter Cover22 N.m16 lb ft
Oil Gallery Gerotor Cover - Rear Bolt6 N.m53 lb in
Oil Gallery Plug - Cylinder Head35 N.m26 lb ft
Oil Gallery Plug - Rear - Block60 N.m44 lb ft
Oil Level Indicator Tube Bolt10 N.m89 lb in
Oil Pan Baffle Bolt14 N.m10 lb ft
Oil Pan Bolts25 N.m18 lb ft
Oil Pan Drain Plug25 N.m18 lb ft
Oil Pressure Switch26 N.m19 lb ft
Oil Pump Gerotor Cover Bolt6 N.m53 lb in
Oil Pump Pressure Relief Valve Plug40 N.m30 lb ft
Oxygen Sensor42 N.m31 lb ft
Piston Oil Squirter15 N.m11 lb ft
Power Steering Pump Bolt25 N.m18 lb ft
Power Steering Tensioner Bolt22 N.m16 lb ft
Spark Plug20 N.m15 lb ft
Starter Motor to Block Bolt53 N.m39 lb ft
Thermostat Housing to Block Bolts10 N.m89 lb in
Throttle Body Bolt10 N.m89 lb in
Throttle Body Nut10 N.m89 lb in
Timing Chain Adjustable Guide Bolt10 N.m89 lb in
Timing Chain Fixed Guide Bolt12 N.m106 lb in
Timing Chain Oil Nozzle Bolt10 N.m89 lb in
Timing Chain Tensioner Bolt10 N.m89 lb in
Timing Chain Upper Guide Bolt10 N.m89 lb in
Turbocharger Outlet Adapter Bolts25 N.m18 lb ft
Turbocharger Brace Nut50 N.m37 lb ft
Turbocharger Coolant Feed Pipe Bolt20 N.m15 lb ft
Turbocharger Coolant Feed Pipe Mounting Bolt10 N.m89 lb in
Turbocharger Coolant Return Pipe Bolt20 N.m15 lb ft
Turbocharger Heat Shield Bolt10 N.m89 lb in
Turbocharger Nut30 N.m22 lb ft
Turbocharger Oil Feed Pipe Bolt20 N.m15 lb ft
Turbocharger Oil Return Pipe Bolt10 N.m89 lb in
Vacuum Pump Bolt10 N.m89 lb in
Vacuum Pump Bracket Bolt22 N.m16 lb ft
Vent Tube to Cylinder Head15 N.m11 lb ft
Water Jacket Drain Plug20 N.m15 lb ft
Water Pipe Support Bracket Bolt10 N.m89 lb in
Water Pump Access Cover Bolt10 N.m89 lb in
Water Pump/Balance Shaft Chain Tensioner Bolt10 N.m89 lb in
Water Pump Bolts25 N.m18 lb ft
Water Pump Drain Plug20 N.m15 lb ft
Water Pump Sprocket Bolt10 N.m89 lb in

Fastener Tightening Specifications

Engine Mechanical Specifications

ApplicationSpecification
MetricEnglish
General Data
Engine TypeInline 4 Cylinder
Displacement2.0 L122 CID
RPOLNF
Liter (VIN)M
Bore85.992-86.008 mm3.3880-3.3887 in
Stroke86 mm3.388 in
Compression Ratio9.2:1
Balance Shaft
Bearing Clearance0.030-0.063 mm0.0012-0.0025 in
Bearing Diameter - Inside - Carrier20.050-20.063 mm0.7894-0.7899 in
Bearing Diameter - Outside - Carrier41.975-41.995 mm1.6526-1.6534 in
Bearing Journal Diameter20.000-20.020 mm0.7874-0.7882 in
Bushing Clearance0.033-0.102 mm0.0013-0.0040 in
Bushing Diameter - Inside36.775-36.835 mm1.4489-1.4512 in
Bushing Journal Diameter36.723-36.743 mm1.4458-1.4466 in
End Play0.100-0.300 mm0.0020-0.0118 in
Block
Balance Shaft Bearing Bore Diameter - Carrier42.000-42.016 mm1.6535-1.6542 in
Balance Shaft Bushing Bore Diameter40.763-40.776 mm1.6048-1.6054 in
Crankshaft Main Bearing Bore Diameter64.068-64.082 mm2.5224-2.5229 in
Cylinder Bore Diameter85.992-86.008 mm3.3880-3.3887 in
Cylinder Bore Out-of-Round - Maximum0.010 mm0.0004 in
Cylinder Bore Taper - Maximum0.010 mm0.0004 in
Cylinder Head Deck Surface Flatness - Longitude0.050 mm0.002 in
Cylinder Head Deck Surface Flatness - Overall0.10 mm0.0039 in
Cylinder Head Deck Surface Flatness - Transverse0.030 mm0.0012 in
Camshaft
Camshaft End Play0.040-0.307 mm0.0016-0.0121 in
Camshaft Journal Diameter26.935-26.960 mm1.0604-1.0614 in
Camshaft Journal Diameter - Front34.960-34.935 mm1.3774-1.3764 in
Camshaft Thrust Surface - with Camshaft Actuator Installed30.020-30.175 mm1.1828-1.1889 in
Connecting Rod
Connecting Rod Bearing Clearance0.029-0.069 mm0.0011-0.0027 in
Connecting Rod Bore Diameter - Bearing End52.118-52.134 mm2.0519-2.05252 in
Connecting Rod Bore Diameter - Pin End20.007-20.021 mm0.7877-0.7882 in
Connecting Rod Side Clearance0.070-0.370 mm0.0028-0.0146 in
Connecting Rod Straightness - Bend - Maximum0.021 mm0.0083 in
Connecting Rod Straightness - Twist - Maximum0.04 mm0.0157 in
Crankshaft
Connecting Rod Journal Diameter49.000-49.014 mm1.9291-1.9297 in
Crankshaft End Play0.050-0.380 mm0.0012-0.0150 in
Crankshaft Main Bearing Clearance0.031-0.067 mm0.0012-0.0026 in
Crankshaft Main Journal Diameter55.994-56.008 mm2.2045-2.2050 in
Cylinder Head
Deck Straightness - in 150 mm (5.91 in)0.05 mm0.0019 in
Deck Straightness - in 25 mm (0.985 in)0.025 mm0.0009 in
Between Head Bolt Holes0.030 mm0.0011 in
Surface Flatness - Block Deck - Longitude0.050 mm0.002 in
Surface Flatness - Block Deck - Overall0.1 mm0.004 in
Surface Flatness - Block Deck - Transverse0.030 mm0.0012 in
Valve Guide Bore - Exhaust6.000-6.012 mm0.2362-0.2367 in
Valve Guide Bore - Intake6.000-6.012 mm0.2362-0.2367 in
Valve Lifter Bore Diameter - Stationary Lash Adjusters12.013-12.037 mm0.4730-0.4739 in
Lubrication System
Oil Pressure - Minimum - @1000 RPM344.75-551.60 kPa50-80 psi
Oil Capacity4.8L5.0 quarts
Piston Rings
Piston Ring End Gap - First Compression Ring0.20-0.35 mm0.0078-0.0138 in
Piston Ring End Gap - Second Compression Ring0.35-0.55 mm0.014-0.022 in
Piston Ring End Gap - Oil Control Ring - Rails0.25-0.76 mm0.010-0.030 in
Piston Ring to Groove Clearance - First Compression RingMax. 0.055 mm0.0022 in
Piston Ring to Groove Clearance - Second Compression RingMax. 0.032 mm0.0012 in
Piston Ring to Groove Clearance - Oil Control Ring0.090-0.106 mm0.0035-0.0042 in
Piston Ring Thickness - First Compression Ring1.170-1.190 mm0.0461-0.0469 in
Piston Ring Thickness - Second Compression Ring1.471-1.490 mm0.0579-0.0587 in
Piston Ring Thickness - Oil Control Ring - Rail - Maximum0.43 mm0.0169 in
Piston Ring Thickness - Oil Control Ring - Spacer1.574-1.651 mm0.0620-0.0650 in
Pistons and Pins
Pin - Piston Pin Clearance to Connecting Rod Bore0.007-0.026 mm0.0003-0.0010 in
Pin - Piston Pin Clearance to Piston Pin Bore0.002-0.012 mm0.0001-0.0005 in
Pin - Piston Pin Diameter19.995-20.000 mm0.7872-0.7874 in
Pin - Piston Pin End Play0.19-1.16 mm0.0075-0.0461 in
Piston - Piston Diameter - @14.5 mm up85.967-85.982 mm3.3845-3.3851 in
Piston - Piston Pin Bore Diameter20.002-20.007 mm0.07875-0.7877 in
Piston - Piston Ring Grove Width - Oil Control2.52-2.54 mm0.0992-0.1000 in
Piston - Piston Ring Grove Width - Second1.52-1.54 mm0.0598-0.0606 in
Piston - Piston Ring Grove Width - Top1.23-1.25 mm0.0484-0.0492 in
Piston - Piston To Bore Clearance0.010-0.041 mm0.0004-0.0016 in
Valve System
Valves - Valve Face Runout - Maximum0.04 mm0.0016 in
Valves - Valve Seat Runout - Maximum0.05 mm0.0020 in
Valves - Valve Stem Diameter - Exhaust5.935-5.950 mm0.2337-0.2343 in
Valves - Valve Stem Diameter - Intake5.955-5.970 mm0.2344-0.2355 in
Valves - Valve Stem to Guide Clearance - Exhaust0.050-0.077 mm0.0020-0.0026 in
Valves - Valve Stem to Guide Clearance - Intake0.030-0.057 mm0.0012-0.0022 in
Valve Lifters - Valve Lifter Diameter - Stationary Lash Adjuster11.986-12.000 mm0.0005-0.0020 in
Valve Lifters - Valve Lifter-to-Bore Clearance - Stationary Lash Adjuster0.013-0.051 mm3.2210-3.2299 in
Valve Springs - Valve Spring Load - Open - @22.5 mm525.0-575.0 N. - Eng Spec.
Valve Springs - Valve Spring Load - Closed - @32.5 mm245.0-271.0 N. - Eng Spec.

Engine Mechanical Specifications

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