Fastener Tightening Specifications
| Application | Specification | |
|---|---|---|
| Metric | English | |
| A/C Refrigerant Filter Flare Nut | 15 N.m | 11 lb ft |
| Accumulator Bracket Clamp Bolt | 10 N.m | 89 lb in |
| Accumulator Bracket Mounting Nuts | 10 N.m | 89 lb in |
| Accumulator Hose Fitting to Accumulator | 41 N.m | 30 lb ft |
| Accumulator Hose to Evaporator Retaining Bolt | 16 N.m | 12 lb ft |
| Blower Motor Resistor Retaining Screws | 1.6 N.m | 14 lb in |
| Blower Motor Retaining Screws | 1.7 N.m | 15 lb in |
| Compressor Mounting Bracket Bolt | 50 N.m | 37 lb ft |
| Compressor Drain Plug | 20 N.m | 15 lb ft |
| Compressor Drive Belt Idler Pulley Bolt | 50 N.m | 37 lb ft |
| Compressor Drive Belt Tensioner Bolt | 25 N.m | 18 lb ft |
| Compressor Hose to Accumulator Retaining Bolt | 20 N.m | 15 lb ft |
| Compressor Hose to Compressor Retaining Bolt | 26 N.m | 19 lb ft |
| Compressor Hose to Condenser Fitting Nut | 24 N.m | 17 lb ft |
| Compressor Mounting Bolts | 40 N.m | 30 lb ft |
| Compressor Mounting Nut | 40 N.m | 30 lb ft |
| Compressor Mounting Stud | 9 N.m | 80 lb in |
| Compressor Pressure Relief Valve | 9 N.m | 80 lb in |
| Compressor Shaft Nut | 17.5 N.m | 13 lb ft |
| Defroster Duct Retaining Screws | 10 N.m | 89 lb in |
| Front Evaporator Tube to Condenser Retaining Bolt | 27 N.m | 20 lb ft |
| Front Evaporator Tube to Rear Evaporator Tube Retaining Bolt | 25 N.m | 18 lb ft |
| Floor Air Outlet Duct Retaining Screws | 1.6 N.m | 14 lb in |
| Heater Core Cover Retaining Screws | 1.6 N.m | 14 lb in |
| Heater Core Outlet Cover Retaining Screws | 1.6 N.m | 14 lb in |
| Heater Core Pipe Retainer Clamp Screw | 1.6 N.m | 14 lb in |
| Heater Core Retaining Clamp Screw | 1.6 N.m | 14 lb in |
| Heater Pipe Assembly Retaining Bolt | 16 N.m | 12 lb ft |
| Heater Pipe Bracket Retaining Nut | 10 N.m | 89 lb in |
| HVAC Module Case Half Screws | 1.6 N.m | 14 lb in |
| HVAC Module Retaining Bolts | 10 N.m | 89 lb in |
| HVAC Module Retaining and Sealing Nuts | 10 N.m | 89 lb in |
| Ignition Switch Retaining Bolts | 5.5 N.m | 49 lb in |
| IPC to Steering Column Bracket Retaining Screws | 3.5 N.m | 31 lb in |
| Negative Battery Cable Bolt | 15 N.m | 11 lb ft |
| Refrigerant Pressure Sensor | 4.75 N.m | 42 lb in |
| Temperature Actuator Retaining Screws | 1.5 N.m | 13 lb in |
| Vacuum Tank Retaining Screws | 3.5 N.m | 31 lb in |
| Valve Core | 11 N.m | 97 lb in |
Fastener Tightening Specifications
Refrigerant System Capacities
| Application | Specification | |
|---|---|---|
| Metric | English | |
| PAG Oil GM P/N 12378526 for United States PAG Oil GM P/N 88900060 for Canada | ||
| Accumulator Replacement | 60 ml* | 2 oz.* |
| * Add PAG oil equal to the amount of oil drained from the accumulator plus the specified additional amount. | ||
| Compressor Replacement | 60 ml 1 | 2 oz. 1 |
| Delphi Model V-7 service compressor is shipped dry | ||
| Condenser Replacement | 60 ml 1 | 2 oz. 1 |
| Evaporator Replacement | 60 ml 1 | 2 oz. 1 |
| Total System PAG Oil Capacity | 266.16 ml | 9 oz. |
| R-134a | ||
| Refrigerant Charge | 0.79 kg | 1.75 lb |
| 1 If more than the specified amount of PAG oil was drained from a component, add the equal amount drained. | ||
Refrigerant System Capacities
The Heating, Ventilation and Air Conditioning (HVAC) system is divided into 2 separate sections. The first, Heating, Ventilation and Air Conditioning, has all procedures that pertain to a HVAC component or function that is not specifically associated with the manual control system. The second, HVAC Systems - Manual, has all procedures specific to the Manual control system.
Begin the system diagnosis with the Diagnostic System Check - Vehicle . The Diagnostic System Check will provide the following information
- The identification of the control modules which command the system.
- The ability of the control modules to communicate through the serial data circuit.
- The identification of any stored diagnostic trouble codes (DTCs) and their status.
The use of the Diagnostic System Check will identify the correct procedure for diagnosing the system and where the procedure is located.
Review the Description and Operation information to help you determine the correct symptom diagnostic procedure when a malfunction exists. Reviewing the Description and Operation information will also help you determine if the condition described by the customer is normal operation. The HVAC Description and Operation information is divided into
- «Air Delivery Description and Operation»(ref-201050-S25475966052005102400000) in HVAC Systems - Manual
- «Air Temperature Description and Operation»(ref-201050-S37423768802005102400000) in HVAC Systems - Manual
The Air Delivery Description and Operation contains the following topics
- HVAC Control Components
- Air Speed
- Air Distribution
- Recirculation Operation
The Air temperature Description and Operation contains the following topics
- HVAC Control Components
- Heating and A/C Operation
- Engine Coolant
- A/C Cycle