Manual sections
Wiring diagrams- Battery
- Body
- Braking
- Comfort and convenience
- Confort
- Connector pinouts
- Current generation
- Dashboard
- Driver information
- Driving assistance
- Electrical harnesses
- Engine
- Front anti -roll bar
- Front axle
- Front doors
- Front seats
- Front section
- Front shock absorbers
- Gearbox assembly
- General points
- General points about the vehicle
- Instrument panel
- Instruments and controls
- Lighting - signalling
- Mechanical
- Noises and vibrations
- Other
- Power unit
- Pre-heating
- Protections and doors
- Rear axle
- Rear seats
- Rear section
- Rear shock absorbers
- Roof bow
- Roof panel
- Side structure
- Starting
- Steering
- Suspension
- Towbar
- Transmission
- Washing and wiping
Repair manual
Engine Peugeot RCZ I
Step-by-step instructions on "Engine" for Peugeot RCZ I (2010–2012). Pick an article — removal, installation, adjustment and diagnostics with illustrations.
Timing gear
- Removing - refitting: camshafts (EP6CDT M, EP6CDT, EP6CDT MD)
- Removing - refitting: camshaft (2.0 HDi 163 FAP)
- Removing - refitting: camshaft (EP6CDTX)
- Check: setting the valve timing - EP engine (direct injection) (EP6CDT MD, EP6CDT M, EP6CDT)
- Check: setting the valve timing (2.0 HDi 163 FAP)
- Check: setting the valve timing (EP engine) (direct injection) (variable valve lift) (EP6CDTX)
- Timing: setting the valve timing (without removal - EP engine) (direct injection) (EP6CDT, EP6CDT MD, EP6CDT M)
- Timing: timing gear (without removal) (direct injection) (variable valve lift) (EP6CDTX)
- Removing - refitting: engine timing chain (direct injection) (EP6CDT, EP6CDT M, EP6CDT MD)
- Removing - refitting: timing belt (2.0 HDi 163 FAP)
- Removing - refitting: timing chain - EP engine (direct injection) (variable valve lift) (EP6CDTX)
- Modification: removal of the crankshaft pulley bolt (2.0 HDi 163 FAP)
- Help in diagnosis: noises and vibrations - timing gear
Crankshaft
- Identification - data: under engine ep (direct injection) (EP6CDT MD, EP6CDT, EP6CDT M)
- Identification - data: under engine (2.0 HDi 163 FAP)
- Removing-refitting: ancillary drive belt (EP6CDT MD, EP6CDT M, EP6CDT)
- Removing-refitting: engine ring seals (EP6CDT)
- Removing - refitting: engine ring seals (EP6CDT M)
- Removing - refitting: ancillary drive belt (2.0 HDi 163 FAP)
- Removing - refitting: ancillary drive belt (EP6CDTX)
- Removing - refitting: engine ring seals (EP6CDTX)
- Removing - refitting: engine ring seals (2.0 HDi 163 FAP)
- Removing-refitting: variable timing electrovalve (EP6CDT, EP6CDT M, EP6CDT MD)
- Removing - refitting: variable timing solenoid valve (EP6CDTX)
- Aid to mechanical diagnosis: double damped engine flywheel
- Help in diagnosis: noises and vibrations - components relating to drive of auxiliaries
Cylinder head
- Identification - data: engine top (variable valve lift) (EP6CDTX)
- Identification - data: engine top (2.0 HDi 163 FAP)
- Identification - data: engine top (direct injection) (EP6CDT MD, EP6CDT M, EP6CDT)
- Removing - refitting: cylinder head on the vehicle (EP6CDT M, EP6CDT, EP6CDT MD)
- Removing - refitting: cylinder head (on the vehicle) (2.0 HDi 163 FAP)
- Removing - refitting: cylinder head (on the vehicle) (EP6CDTX)
- Removing - refitting: intake air distributor (2.0 HDi 163 FAP)
- Removing - refitting: air inlet manifold (EP6CDTX)
Exhaust
- Tightening torques: exhaust system (EP6CDT, EP6CDT M, EP6CDT MD)
- Identification - data: exhaust system (EP6CDT)
- Tightening torques: exhaust system (2.0 HDi 163 FAP)
- Tightening torques: exhaust system (EP6CDTX)
- Tightening torques: exhaust system (EP6CDT MD, EP6CDT, EP6CDT M)
- Identification - data: exhaust system (EP6CDT MD, EP6CDT M)
- Removing - refitting: exhaust system (2.0 HDi 163 FAP)
- Removing - refitting: exhaust system (EP6CDT MD, EP6CDT, EP6CDT M)
- Removing - refitting: pre-catalyst (2.0 HDi 163 FAP)
- Removing - refitting: catalytic converter (EP6CDT MD, EP6CDT, EP6CDT M)
- Removing - refitting: exhaust manifold / turbocharger (EP6CDT MD, EP6CDT, EP6CDT M)
- Removing - refitting: exhaust system (EP6CDTX)
- Removing - refitting: exhaust manifold / turbocharger (EP6CDTX)
- Removing - refitting: particle filter (2.0 HDi 163 FAP)
- Forced regeneration: particle filter (technical note)
Lubrication
- Check: oil pressure (2.0 HDi 163 FAP)
- Check: oil pressure (EP6CDT MD, EP6CDT, EP6CDT M)
- Check: oil pressure (EP6CDTX)
- Removing - refitting: Engine oil temperature and level sensor (2.0 HDi 163 FAP)
- Removing - refitting: oil pressure sensor (2.0 HDi 163 FAP)
- Removing - refitting: engine oil temperature and level sensor (EP6CDT, EP6CDT M, EP6CDT MD)
- Removing - refitting: engine oil pressure sensor (EP6CDT MD, EP6CDT M, EP6CDT)
- Removing - refitting: oil separator (2.0 HDi 163 FAP)
- Removing - refitting: oil pump (2.0 HDi 163 FAP)
- Removing - refitting: engine oil temperature and level sensor (EP6CDTX)
- Removing - refitting: oil pressure sensor (EP6CDTX)
- Removing - refitting: oil filter (2.0 HDi 163 FAP)
- Removing - refitting: oil pump electrovalve (EP6CDT M, EP6CDT, EP6CDTX, EP6CDT MD)
- Help in diagnosis: oil pressure (EP6CDTX, EP6CDT, 2.0 HDi 163 FAP)
- Help in diagnosis: fluid level (EP6CDT M, EP6CDTX, EP6CDT, 2.0 HDi 163 FAP)
Cooling system
- Removing - refitting: coolant inlet manifold (2.0 HDi 163 FAP)
- Removing - refitting: fan (2.0 HDi 163 FAP, EP6CDT M, EP6CDT MD, EP6CDT)
- Removing - refitting: electric coolant pump (EP6CDT MD, EP6CDT M, EP6CDT)
- Removing - refitting: water temperature sensor (EP6CDT, EP6CDT MD, EP6CDT M)
- Removing - refitting: coolant outlet housing (2.0 HDi 163 FAP)
- Removing - refitting: coolant temperature sensor (2.0 HDi 163 FAP)
- Removing - refitting: engine cooling radiator (2.0 HDi 163 FAP)
- Removing - refitting: coolant pump (EP6CDT MD, EP6CDT M, EP6CDT)
- Removing - refitting: coolant outlet housing (EP6CDT MD, EP6CDT, EP6CDT M)
- Removing - refitting: engine cooling radiator (EP6CDT M, EP6CDT, EP6CDT MD)
- Removing - refitting: turbocharger cooling electric coolant pump (EP6CDTX)
- Removing - refitting: coolant outlet housing (EP6CDTX)
- Removing - refitting: coolant temperature sensor (EP6CDTX)
- Removing - refitting: coolant pump (EP6CDTX)
- Removing - refitting: fan (EP6CDTX)
- Removing - refitting: engine cooling radiator (EP6CDTX)
- Drain and refill - refilling - bleeding: cooling system
Air and fuel supply
- Check: Vacuum circuit (2.0 HDi 163 FAP)
- Removing - refitting: fuel filter (2.0 HDi 163 FAP)
- Removing - refitting: Entire fuel filter with its support (2.0 HDi 163 FAP)
- Removing - refitting: inlet air metering unit (2.0 HDi 163 FAP)
- Removing - refitting: inlet air pressure and temperature sensor (2.0 HDi 163 FAP)
- Removing - refitting: inlet air pressure sensor (EP6CDT M, EP6CDT MD, EP6CDT)
- Removing - refitting: fuel tank (2.0 HDi 163 FAP)
- Removing - refitting: fuel pump-gauge assembly (2.0 HDi 163 FAP)
- Removing - refitting: Motorised throttle unit (EP6CDT, EP6CDT M, EP6CDT MD)
- Removing - refitting: fuel pump-gauge assembly (EP6CDT M, EP6CDTX, EP6CDT MD, EP6CDT)
- Removing - refitting: air inlet manifold (EP6CDT MD, EP6CDT M, EP6CDT)
- Removing - refitting: fuel tank (EP6CDT M, EP6CDT MD, EP6CDT)
- Removing - refitting: inlet air pressure sensor (EP6CDTX)
- Removing - refitting: Motorised throttle unit (EP6CDTX)
- Removing - refitting: fuel tank filler pipe
- Removing - refitting: fuel tank (EP6CDTX)
- Removing - refitting: air cleaner
- Check: fuel additive circuit
- Check: additive level (2.0 HDi 163 FAP)
- Removing - refitting: fuel additive tank (2.0 HDi 163 FAP)
- Refilling: additive tank
- Refilling: additive tank — variant 2
- Modification: particle filter additive
- Removing - refitting: fuel filler flap
- Table: fault codes - Fuel additive ECU
- Help in diagnosis: noises and vibrations - Pedal control
Emission control
- Removing - refitting: oxygen sensor (2.0 HDi 163 FAP)
- Removing - refitting: oxygen sensors (EP6CDT M, EP6CDT, EP6CDT MD)
- Removing - refitting: Oxygen sensors (EP6CDTX)
- Check: exhaust gas recirculation circuit (2.0 HDi 163 FAP)
- Removing - refitting: exhaust gas pressure sensor (2.0 HDi 163 FAP)
- Removing - refitting: exhaust gas temperature sensor (2.0 HDi 163 FAP)
- Removing - refitting: purge canister solenoid valve (EP6CDT MD, EP6CDT, EP6CDT M)
- Removing - refitting: exhaust gas recycling module (2.0 HDi 163 FAP)
- Removing - refitting: Canister discharge electrovalve (EP6CDTX)
Turbocharging
- Check: turbocharge pressure (2.0 HDi 163 FAP)
- Removing - refitting: turbocharger discharge electrovalve (EP6CDT, EP6CDT MD, EP6CDT M)
- Removing - refitting: turbocharger pressure regulation electrovalve (EP6CDT, EP6CDT M, EP6CDT MD)
- Removing - refitting: turbocharger air cooler (2.0 HDi 163 FAP)
- Removing - refitting: turbocharger (2.0 HDi 163 FAP)
- Removing - refitting: control solenoid valves (turbocharger, inlet air mixing, inlet air cooling, EGR) (2.0 HDi 163 FAP)
- Removing - refitting: turbocharger air cooler (EP6CDT MD, EP6CDT, EP6CDT M)
- Removing - refitting: turbocharger pressure regulation electrovalve (EP6CDTX)
- Removing - refitting: sound system resonator (EP6CDT M, EP6CDT, EP6CDTX)
- Help in diagnosis: noises and vibrations - turbocharging