Home/Peugeot/Partner/Peugeot Partner II (2008-2012)/Repair manual/Bodywork/Removing - refitting: multi-function roof
Contents Wiring diagrams Section: Bodywork All sections

Removing - refitting: multi-function roof Peugeot Partner II

Bodywork ~624 words

WarningObserve the safety and cleanliness recommendations

Tooling

Glazing tools

Glazing consumables

toolReferencedesignation
[1350-ZZ]stripping tools

Preliminary operations

Remove

  • The multifunction roof lining
  • The audio system antenna

Removing

Unclip: the front seal (1) (at "a"); using tool [1350-ZZ]

Remove: the front seal (1)

Unclip: the side seal (3) (at "b"); using tool [1350-ZZ]

Remove: the side seal (3)

Unclip: the side seal (2)

Remove: the side seal (2)

NoteSymmetrical operation

Remove the bolts (4)

NoteSymmetrical operation

Protect the paintwork; using adhesive tape (at "c")

NoteSymmetrical operation

Cut out the the bead of adhesive using the tool [FEIN-400E] fitted with its blade 076 (at "d")

Pass the cutting wire [1354-E] laterally through the zone that has previously been cut; using tool [1354-C]

Pass the cutting wire [1354-E] in front of the fixing pad (6)

Pass the cutting wire [1354-E] in front of the indexing pin (7)

Fix the cutting wire [1354-E] to the fixing pad (5); using a bolt (4)

Cut the bead of glue by pulling towards "e" (beyond half the width of the multifunction roof); using tool [1354-D]

Detach: the cutting wire [1354-E]

Proceed in the same way for the other side

Position the cutting wire [1354-E] between the multifunction roof and the structure

Pass the ends (8) of the cutting wire [1354-E] into the interior of the vehicle

At each end of the cutting wire [1354-E] install the tools [1354-BZ], [1354-AZ]

Pass the wire under the fixing pad (9); start the cut

Continue the cut until you reach the stop on the indexing pad (10)

Do the same for the other side

Note4 operators are required for this operation

Remove: the multifunction roof panel

Cleaning

Preparation of the multi-function roof

1st case: multi-function roof (recovered)

Fit the electric cutter [FEIN-400E] with blade N°146

Remove the adhesive sealing bead

Remove any dust using a clean cloth

NoteOnly apply the primer to the zones laid bare

2nd case: multi-function roof (new)

Degrease the area to be bonded

Apply the primer that is provided in the bonding kit, Part No. A3

Preparation of the aperture

1st case: on the remains of the bead of sealing adhesive

Fit the electric cutter [FEIN-400E] with blade N°146

Remove the adhesive sealing bead

Remove any dust using a clean cloth

NoteOnly apply the primer to the zones laid bare

2nd case: on the new component

Degrease the aperture

Apply the metal primer provided in the bonding kit part number A3

Allow to dry for 10 mn

Refitting

Refasten: the seals (11), (12), (15)

Refit the thickness shims (14) on the interior edge of the bonding zone (13)

Cut the nozzle in triangular section to obtain a bead of sealing adhesive "B" wide and "A" deep

"B" = 8 mm

"A" = 12 mm

Apply an adhesive sealing strip on the vehicle roof edge (keep within the area to be glued (13))

WarningUse of the two part product: the time for fitting the window on the vehicle and the start of extrusion of the sealing adhesive is 5 minutes

WarningUse a single-product adhesive kit

Note4 operators are required for this operation

Refit: the multifunction roof panel (check that the indexings (16), (17) are correctly positioned in their housings on the body)

Press gently around the edge of the multifunction roof to bring it onto the thickness shims (14)

Refit the bolts (4)

WarningComply with the immobilisation time of the vehicle recommended by the suppliers of the products used, after the glass has been fitted

Position the lip of the seal (11) under the windscreen; Using the equipment [1350-ZZ] or soapy water

Check the seal: multi-function roof

Clean

  • The multifunction roof panel
  • The windows

Continue the fitting operations in the reverse order to removal

Check the operation of the removed parts