Manual sections
Wiring diagrams- Battery
- Body
- Braking
- Comfort and convenience
- Dashboard
- Electrical harnesses
- Engine
- Front anti -roll bar
- Front axle
- Front seats
- Front section
- Front shock absorbers
- Gearbox assembly
- General points
- General points about the vehicle
- Instrument panel
- Instruments and controls
- Mechanical
- Power unit
- Pre-heating
- Protections and doors
- Rear axle
- Rear section
- Rear shock absorbers
- Roof panel
- Steering
- Suspension
- Transmission
- Washing and wiping
Repair manual
Engine Peugeot Partner I
Step-by-step instructions on "Engine" for Peugeot Partner I (1997–2002). Pick an article — removal, installation, adjustment and diagnostics with illustrations.
Crankshaft
- Data: conrods (DW10TD)
- Data: crankshaft (DW10TD)
- Data: pistons - piston rings (DW10TD)
- Data - tightening torques: engine equipment (TU5JP4)
- Data: conrods (DW8B)
- Data: crankshaft (DW8B)
- Data: pistons - piston rings - the piston shaft (DW8B)
- Data: conrods (TU1JP, TU3JP, TU5JP4)
- Data: pistons - piston rings (TU1JP, TU3JP, TU5JP4)
- Data: crankshaft - crankshaft half shells (TU5JP4, TU3JP, TU1JP)
- Check: liner protrusion (aluminium block) (TU3JP, 1.1 i (TU1M+), TU1JP, 1.4)
- Removing - refitting: ancillary drive belt (without air conditioning and with power steering) (TU5JP4)
- Removing - refitting: ancillary drive belt (with air conditioning and without power steering) (TU5JP4)
- Removing - refitting: ancillary drive belt (with air conditioning and with power steering) (TU5JP4)
- Removing - refitting: ancillary drive belt (without power steering and without air conditioning) (TU5JP4)
- Removing - refitting: ancillary drive belt (TU5JP4)
- Dismantling - re-assembly: conrods - pistons (TU1JP, 1.4, TU5JP4, 1.1 i (TU1M+), TU3JP)
- Matching: crankshaft bearing shells (TU3JP, TU1JP, 1.1 i (TU1M+))
- Dismantling - re-assembly: dynamic seals - tu engine - 8 valves (TU3JP, TU1JP, 1.4, 1.1 i (TU1M+))
- Matching bearing shells (engine with identification)
- Matching of bearing half shells, engine not marked
- Data reciprocating gear
- Data - identifications: crankshaft (TU5JP4)
- Identification - data: pistons - piston rings (TU5JP4)
- Identification - data: pistons - piston rings
- Identification - data: crankshaft
- Identification - data: half shells
- Modification: reciprocating gear
- Identification - data: conrods (1.1 i (TU1M+), 1.4, TU1JP, TU3JP)
- Identifications - data: pistons - piston rings (1.1 i (TU1M+), TU3JP, TU1JP, 1.4)
- Identification - data: crankshaft — variant 2
- Check liner protrusion
- Check crankshaft pulley
- Assembly connecting rods - pistons
- Dismantling - assembly: connecting rods - pistons (TU5JP4)
Timing gear
- Data: camshaft (DW8B)
- Data: timing gear (DW8B)
- Data: camshafts (TU3JP, TU1JP, TU5JP4)
- Data: valve rockers (TU1JP, TU3JP)
- Modification to the fitting of the camshaft pulley (new tightening torques) (TU1JP, TU5JP4, TU3JP, 1.1 i (TU1M+))
- Data - identification: camshafts (TU1JP, TU3JP, 1.1 i (TU1M+))
- Data: camshafts (DW10TD)
- Identification - data - tightening torques: timing gear
- Identification - data - tightening torques: timing gear — variant 2
- Standard replacement
- Check end of compression pressures
- Check end of compression pressures — variant 2
- Removing - refitting: timing belt (1.4, TU1JP, TU3JP, 1.1 i (TU1M+))
- Removing - refitting: accessories belt dynamic tensioner
- Removing - refitting: timing covers (DW10TD, DW8)
- Removal - refitting: timing covers (DW10TD, DW8)
- Removing - refitting: camshaft (TU3JP)
- Removing - refitting: timing belt (TU3JP, TU1JP)
- Removing - refitting: timing belt (second assembly) (DW10TD)
- Modification: removal of the crankshaft pulley bolt (DW10TD)
- Modification to the compacted timing gear (TU1JP, TU3JP)
- Modification: timing gear (DW10TD)
- Presentation - use: D-TEK de LEYBOLD refrigerant leak detector (part number 9776.X9)
- Presentation - use: D-TEK de LEYBOLD refrigerant leak detector (Part No. 9776.X9)
Ignition
- Pressurising the fuel system
- Pressurising the fuel system — variant 2
- Injection-ignition: BOSCH MP7.0
- Injection-ignition: BOSCH MP7.0 — variant 2
- Help in diagnosis
- Help in diagnosis — variant 2
- Check: ignition advance
- Check: ignition advance — variant 2
- Check high voltage present
- Check high voltage present — variant 2
- Check high voltage present — variant 3
- Check high voltage present — variant 4
- Check high voltage present — variant 5
- Check high voltage present — variant 6
- Foot Off/Foot Down recognition
- Foot Off/Foot Down recognition — variant 2
- Injection-ignition wiring diagram: injection ignition
- Injection-ignition wiring diagram: injection ignition — variant 2
Engine block
- Data: cylinder block (DW8B)
- Data: dynamic seals (TU5JP4, TU3JP, TU1JP)
- Data: aluminium cylinder block (TU3JP, 1.1 i (TU1M+), TU1JP)
- Data: cast cylinder block (TU3JP, 1.4, TU1JP, 1.1 i (TU1M+))
- Sealing: cylinder block - lower cover
- Identification - data: engine block (aluminium cylinder block) (TU1JP, 1.1 i (TU1M+), TU3JP)
- Data - identification cylinder block
- Modification: TU1M+
- Data - identification: cylinder block (TU5JP4)
- Identification - data: aluminium cylinder block (TU1JP, 1.1 i (TU1M+), TU3JP)
- Identification - data: cast cylinder block (TU3JP, TU5JP4, TU1JP, 1.1 i (TU1M+))
- Identification - data: cylinder block (DW10TD)
- Tightening torques: cylinder block (TU5JP4)
- Tightening torques: cylinder block (aluminium) (TU3JP)
- Check: liner protrusion (aluminium cylinder block)
- Refitting: cast iron cylinder block (TU3JP, TU5JP4, TU1JP, 1.1 i (TU1M+))
- Modification: aluminium cylinder block - sump cover - dipstick - dipstick tube
- Check: diesel high pressure monitoring function
- Check: diesel high pressure monitoring function — variant 2
- Check: sensor supply function (accelerator pedal sensor, inlet pressure sensor, fuel pressure sensor, cylinder reference sensor)
- Check: sensor supply function (accelerator pedal sensor, inlet pressure sensor, fuel pressure sensor — variant 2
Cylinder head
- Data: cylinder head (DW8B)
- Data: swirl chambers (DW8B)
- Data: valves and valve springs (DW8B)
- Data: valve seats and guides (DW8B)
- Data: cylinder head gasket (DW8B)
- Data: cylinder head bolts - cylinder head tightening (DW8)
- Data: valves and valve springs (1.1 i (TU1M+), TU1JP, 1.4, TU5JP4, TU3JP)
- Data: valve seats and guides (TU3JP, TU5JP4, TU1JP, 1.4)
- Data: cylinder head (TU1JP, 1.4, TU3JP, 1.1 i (TU1M+))
- Stripping-assembling: cylinder head (DW8B)
- Stripping-assembling: cylinder head (TU1JP, TU3JP, 1.4, 1.1 i (TU1M+))
- Stripping - re-assembling: engine (1.4, TU3JP, TU1JP, 1.1 i (TU1M+))
- Modification: cylinder head
- Refitting: cylinder head
- Identification - data: cylinder head gasket (1.4, TU1JP, TU3JP, 1.1 i (TU1M+))
- Identification, data, tightening torque(s): cylinder head
- Identification - data: cylinder head gasket
- Identification - data: cylinder head bolts
- Modification: cylinder head - valve spring - valve rockers
- Identification - data - tightening torques: cylinder head
- Data: valve rockers (1.4, TU1JP, TU3JP, 1.1 i (TU1M+))
- Data: valves (1.4, TU1JP, TU3JP, 1.1 i (TU1M+))
- Identifications - data: valve springs (TU1JP, TU3JP, 1.1 i (TU1M+))
- Data: valve guides (1.1 i (TU1M+), 1.4, TU1JP, TU3JP)
- Data: valve seats (not TU5J4)
- Data: valves (DW10TD)
- Data: valve seats (DW10TD)
- Data: valve springs (DW10TD)
- Data: abutment washer - valve spring (DW10TD)
- Identification - data: cylinder head gasket (DW10TD)
- Identification - data - tightening torques: cylinder head — variant 2
- Identification - data: valve springs (TU5JP4)
- Data: valves (TU5JP4)
- Identification - data - tightening torques: cylinder head — variant 3
- Tightening torques: cylinder head equipment (TU5JP4)
- Identification: cylinder head bolt
- Identification: cylinder head bolt — variant 2
- Identification: cylinder head bolts
- Identification: cylinder head bolts — variant 2
- Removing - refitting cylinder head (XUD9, 1.8 D)
- Removing - refitting cylinder head (DW8)
- Stripping - re-assembling: cylinder head (XU7JB)
- Overhaul: cylinder head (1.4, TU1JP, TU3JP, 1.1 i (TU1M+))
- Refitting: cylinder head (1.4, TU1JP, TU3JP, 1.1 i (TU1M+))
- Overhaul: cylinder head (DW10TD)
- Refitting: cylinder head (TU5JP4)
- Modification: cylinder head cover
- Data: timing gear
- Adjustment: valve clearances (8 valve engine(s)) (XU7JB)
Cooling system
- Maintenance: fluids recommendation
- Identification: components
- Removing - refitting: coolant outlet housing (TU5JP4)
- Application: tooling
- Schematic diagram: coolant thermostat
- Coolant temperature sensor check
- Coolant temperature sensor check — variant 2
- Check: purge canister solenoid valve function
- Check: purge canister solenoid valve function — variant 2
- Modification: coolant outlet housing (TU3JP, TU1JP, TU5JP4)
- Data: air conditioning systems
- Drain and refill - refilling: refrigerant circuit
- Modification: new coolant
Lubrication
- Modification: front wheel arch stiffener
- Capacity of units
- Recommendations lubricants
- Recommendations: lubricants — variant 2
- General: lubrication
- Capacity: engine oil
- Recommendations: oils for petrol engines
- Recommended engine oils (DIESEL)
- Data - tightening torques: lubrication (engine)
- Recommendations: lubricants — variant 3
- Check: oil pressure (With oil pressure switch)
- Check: oil pressure (Without oil pressure switch)
- Removing - refitting: oil filter (TU5JP4, TU1JP, TU3JP)
- Replace: engine oil filter cartridge
- Suction draining (engine)
- Assembly: new engine oil filter cartridge
- Data: cooling system
- Replace: engine oil filter cartridge (1.1 i (TU1M+), 1.4, DW10TD, DW8)
- Replace: engine oil filter cartridge — variant 2
- Replacement: engine oil filter cartridge (1.4, 1.1 i (TU1M+), DW8, DW10TD)
- Maintenance: recommended ingredients, year 2006
Air and fuel supply
- Presentation: engine (XU7JB)
- Removing - refitting: diesel filter assembly (DW10TD)
- Recommended tools (DW10TD)
- Filling device
- Filling device — variant 2
- LPG (Liquid Petroleum Gas) tank
- LPG (Liquid Petroleum Gas) tank — variant 2
- Operation of the multi-valve
- Operation of the multi-valve — variant 2
- Operation of the components secured to the cylindrical tank
- Operation of the components secured to the cylindrical tank — variant 2
- Modification: TU3.2/K (K5A) carburettor
- Checks: idling - emission control
- Checks: idling - emission control — variant 2
- Checks: idling - emission control — variant 3
- Checks: idling - emission control — variant 4
- Checks and adjustments: SOLEX 32 - 34 CISAC carburettor
- Removing - refitting: fuel system click-on connectors
- Replacement: stop electrovalve - transponder module (mechanical or semi-electronic pump BOSCH)
- Replacement: stop solenoid valve - transponder module (mechanical or semi-electronic pump BOSCH)
- Replacement: stop electrovalve - coded anti-start module (mechanical or semi-electronic pump BOSCH - metal screening)
- Replacement: stop solenoid valve - coded anti-start module (mechanical or semi-electronic pump BOSCH - metal screening)
- Replacement: stop electrovalve - transponder module (mechanical or semi-electronic pump LUCAS)
- Replacement: stop solenoid valve - transponder module (mechanical or semi-electronic pump LUCAS)
- Removing - refitting ring-shaped LPG tank
- Removing - refitting: fuel pump and gauge assembly (XUD9, DW8, 1.8 D, DW8B)
- Removing - refitting: fuel tank
- Removing - refitting: fuel tank — variant 2
- Removing - refitting: solenoid valve piston kit GNV (TU3JP)
- Removing - refitting: CNG reservoir (TU3JP)
- Modification: throttle butterfly housing (TU3JP)
- Modification: throttle butterfly housing (TU1JP, TU3JP)
- Modification: throttle housing (TU3JP)
- Check: ignition advance
- Check: ignition advance — variant 2
- Conditions for working on the diesel circuit
- Conditions for working on the diesel circuit — variant 2
- Presentation: set of gas circuit protection plugs (LPG - gnv)