Contents Wiring diagrams Section: Side structure All sections

Replacement: "D" post Peugeot Expert II

Side structure ~208 words

WarningDepending on the operation to be carried out, observe the instructions for chocking up the vehicle

WarningDeactivate the pneumatic suspension before lifting the vehicle (2 or 4 post lift, workshop jack or customer's jack)

WarningObserve the elementary rules of hygiene and safety (wear a face mask to protect against fumes and vapour - work in a well ventilated space)

WarningAll of the stripped surfaces must be protected by means of the approved electrolytic rezincing process

Additional operations

Disconnect the battery

Replacement: 'c' post drip moulding

Release the wiring harnesses

Protect the interior of the passenger compartment

Identification of replacement parts

referencedesignationthickness (mm)nature/classification
(1)rear tailgate pillar assembly--
(1a)upper jack support2,44ADX (*)
(1b)lifting jack fixing bracket1,47ADX (*)
(1c)tailgate pillar1,17ADX (*)

Cutting out

Cut out the spot welds

Remove the rear tailgate upper pillar

Bodywork cleaning and preparation

Prepare the mating edges and protect them using a weldable primer

Apply a filling adhesive "A2"

Adjustment

Position the rear tailgate pillar assembly

Check the fit

Use the approved checking and measuring equipment

Welding

Weld with electric spot welds

Sealing protection

Apply a phosphate-print layer on the zone laid bare

Apply a sealing mastic of type "A1"

Paint then spray into the hollow sections, product index C5, in the repair zone

Reinitialisation

Carry out the additional operations

Reconnect the battery

WarningOperation to be performed (after reconnecting the battery)