Contents Wiring diagrams Section: Power unit All sections

Function: air supply Peugeot Boxer II

Power unit ~685 words

Schematic diagram

Key

  • "A" fresh air
  • "B" hot compressed air
  • "C" cooled compressed air
  • "D" control vacuum
  • "E" electrical links
referencedesignationelectrical diagram correspondence
"a"turbocharger regulator valve control vacuum capsule (with position copy sensor)1374
(1)air metering unit (with position copy sensor)1389
(2)engine ECU1320
(3)variable geometry turbocharger-
(4)proportional electrovalve controlling the variable geometry actuator of the turbocharger1229
(5)turbocharger air cooler-
(6)air filter unit-
(7)inlet air pressure and temperature sensor1312
(8)air flowmeter by mass1310

Management of the air supply

The engine ECU adapts the mass of air entering the engine to the needs relating to the different life phases

In order to adapt the mass of air entering the engine, the engine ECU acts on the following components

  • Pneumatic control of the variable geometry actuator of the turbocharger to vary the turbo air pressure (via a solenoid valve)
  • EGR (exhaust gas recycling) electrovalve
  • Air metering unit

The flowmeter for the air mass measures the flow and the temperature of the air entering the turbocharger and transmits the information to the engine ECU

The inlet air pressure and the temperature on exit from the air metering unit are measured and transmitted to the engine ECU by the inlet air pressure and temperature sensor

The atmospheric pressure sensor is incorporated in the engine ECU

Turbo air pressure

General

At an equal temperature, the mass of air entering the cylinder increases with the turbo air pressure

The turbo air pressure delivered by the turbocharger increases with the engine speed

The engine ECU has to adapt the turbo air pressure to the user's requirements

Specificities

The engine ECU operates the turbocharger variable geometry control actuator in relation to a pre-defined turbocharging air pressure reference value

The turbo air pressure reference is calculated from the following parameters

  • Engine speed
  • Engine load
  • Engine coolant temperature
  • Inlet air temperature
  • Atmospheric pressure

The engine ECU converts the setting for the turbo air pressure into a setting for the position of the variable geometry actuator of the turbocharger

The engine ECU is able to manage the turbocharging pressure in accordance with 2 operating modes

  • Piloted mode
  • Regulated mode

Piloted mode (open loop): the engine ECU operates the turbocharger variable geometry control actuator in order to control the turbocharging pressure, in accordance with the turbocharger wastegate valve position reference value

Regulated mode (closed loop): the engine ECU operates the turbocharger variable geometry control actuator to regulate the turbocharging pressure, in accordance with an absolute air pressure reference value

The following strategies are used in the event of a turbocharging pressure sensor fault

  • Change to piloted mode
  • Lighting of the injection system fault warning lamp
  • Deactivation of the vehicle cruise control and speed limiter (according to model)
  • The activation of the regeneration of the particle emission filter
  • Cutting off of the exhaust gas recirculation (EGR) function

Reference values

minimal valuemaximal value
turbocharger pressure (absolute pressure)-2,8 bars
turbo pressure at 3500 revs per minute (absolute pressure)-2,45 bars
air flow measured at the flowmeter at idle (EGR valve closed)750 mg/stroke780 mg/stroke
opening of the inlet air metering unit at idle (EGR valve closed)-5%

Drift of the air flow sensor

The flowmeter drift is compensated by the engine ECU as a function of the richness value measured by the proportional lambda sensor

An excessive flowmeter drift causes the emission limits for the particles or pollutants, notably nitrous oxides (NOx), to be exceeded

The engine ECU calculates the flowmeter drift after each start-up

If the flowmeter drift is greater than 35%, a fault is reported

The following conditions allow the flowmeter drift to be calculated

  • Exhaust gas recycling valve closed
  • Supply of fuel cut off (driver foot off)
  • Engine speed between 1400 and 2400 revs per minute
  • Engine coolant temperature higher than 80°C

The engine ECU calculates the temperature of the air inside the cylinders as well as the total mass of air taken into the cylinders as a function of the following parameters

  • Turbocharger pressure
  • Atmospheric pressure
  • Engine speed
  • Air temperature at flowmeter
  • Engine coolant temperature

The engine ECU compares the total mass of inlet air calculated with the total mass of inlet air measured by the flowmeter

When the difference between these 2 values is greater than 35%, a fault is reported

The following strategies are used in the event of a fault with the flowmeter

  • Reduction of the turbo pressure via the control electrovalve of the turbocharger variable geometry actuator
  • Reduction of the flow of fuel via the fuel flow regulation valve
  • Cutting off of the exhaust gas recirculation (EGR) function
  • Deactivation of the vehicle cruise control and speed limiter (according to model)
  • The activation of the regeneration of the particle emission filter
  • Lighting of the injection system fault warning lamp