Manual sections
Wiring diagrams- Battery
- Body
- Bodywork
- Braking
- Comfort and convenience
- Confort
- Current generation
- Dashboard
- Electrical harnesses
- Engine
- Front anti -roll bar
- Front axle
- Front doors
- Front seats
- Front section
- Front shock absorbers
- Gearbox assembly
- General points
- General points about the vehicle
- Instrument panel
- Instruments and controls
- Lighting - signalling
- Mechanical
- Other
- Power unit
- Pre-heating
- Protections and doors
- Rear axle
- Rear door windows
- Rear doors
- Rear seats
- Rear section
- Rear shock absorbers
- Roof bow
- Roof panel
- Side structure
- Starting
- Steering
- Suspension
- Transmission
- Washing and wiping
Repair manual
Engine Peugeot Bipper I
Step-by-step instructions on "Engine" for Peugeot Bipper I (2008–2018). Pick an article — removal, installation, adjustment and diagnostics with illustrations.
Timing gear
- Data: camshafts (TU3A)
- Data: valve rockers (TU3A)
- Removal - refitting: camshaft (TU3A, TU3AE5)
- Removing - refitting: camshaft (DV4TED)
- Removing - refitting: camshaft carrier (DV4TED)
- Removing - refitting: Camshaft (1.3 HDI 75)
- Identification - data: camshaft (DV4TED)
- Check - timing: timing gear (TU3A)
- Check: setting of timing belt (DV4TED)
- Checks: setting the valve timing (1.3 HDI 75)
- Check: Setting the timing (TU3AE5, TU3A)
- Removing - refitting: timing belt (TU3A, TU3AE5)
- Removing - refitting: timing belt (DV4TED)
- Removing - refitting: timing chain (1.3 HDI 75)
Lubrication
- Check: oil pressure (DV4TED)
- Check: oil pressure (1.3 HDI 75)
- Check: oil pressure (TU3AE5, TU3A)
- Remove - refit: engine oil pressure sensor (TU3A)
- Removing - refitting: engine oil temperature and level sensor (TU3A, TU3AE5)
- Removing - refitting: oil pressure sensor (DV4TED)
- Removing - refitting: engine oil temperature and level sensor (DV4TED)
- Removing - refitting: oil pressure sensor (1.3 HDI 75)
- Removing - refitting: oil pump (1.3 HDI 75)
- Removing - refitting: engine oil pressure sensor (TU3AE5)
- Removing - refitting: oil pump (engines types DV4TD - DV4TED) (DV4TED)
- Removing - refitting: oil pressure sensor on oil filter support 1.3 JTD Ecotech (1.3 HDI 75)
- Removing - refitting: oil filter DV4TD engine type (DV4TED)
- Removing - refitting: oil pressure regulation electrovalve 1.3 JTD Ecotech (1.3 HDI 75)
Engine block
Crankshaft
- Data: under engine F13 DTE 5 (1.3 HDI 75)
- Identification - data: crankshaft (DV4TED)
- Data: pistons, piston rings, the piston shaft (DV4TED)
- Data: crankshaft - crankshaft bearing shells (DV4TED)
- Data: conrods (TU3A)
- Data: pistons - piston rings (TU3A)
- Data: crankshaft - crankshaft half shells (TU3A)
- Check: liner protrusion (aluminium block) (TU3A)
- Removing - refitting: ancillary drive belt (DV4TED)
- Removing - refitting: auxiliary equipment drive belt (TU3AE5, TU3A)
- Removal - refitting: engine ring seals (TU3A, TU3AE5)
- Removing - refitting: engine ring seals (DV4TED)
- Removing - refitting: ancillary drive belt (1.3 HDI 75)
- Removing - refitting: engine ring seals (1.3 HDI 75)
- Dismantling - re-assembly: conrods - pistons (TU3A)
- Matching: crankshaft bearing shells (TU3A)
- Dismantling - re-assembly: dynamic seals - tu engine - 8 valves (TU3A)
- Dismantling - refitting: connecting rod/piston assemblies (DV4TED)
- Identification - data - tightening torques: conrods - half shells (DV4TED)
- Dismantling - assembly: conrods - pistons (DV4TED)
Cylinder head
- Data: engine top F13 DTE 5 (1.3 HDI 75)
- Data: cylinder head bolts - cylinder head tightening (DV4TED)
- Data: valve seats and guides (DV4TED)
- Data: valves and valve springs (TU3A)
- Data: valve seats and guides (TU3A)
- Data: cylinder head (TU3A)
- Data: Cylinder head seal (DV4TED)
- Stripping-assembling: cylinder head (TU3A)
- Stripping - re-assembling: engine (TU3A)
- Identification - data - tightening torques: cylinder head (DV4TED)
- Removal - refitting: cylinder head (TU3A)
- Removing - refitting: cylinder head (on vehicle) (DV4TED)
- Removing - refitting: cylinder head (1.3 HDI 75)
- Removal - refitting: cylinder head (on the vehicle) (TU3AE5)
- Stripping: cylinder head (DV4TED)
- Re-assembling: cylinder head (DV4TED)
- Removing - refitting: inlet air metering unit (1.3 HDI 75)
- Removing - refitting: air inlet manifold (1.3 HDI 75)
Cooling system
- Identification - data: engine cooling system (type DV4TED) (DV4TED)
- Identification - data: cooling system (TU3A engine) (TU3A)
- Remove - refit: water temperature sensor (TU3AE5, TU3A)
- Remove - refit: coolant outlet housing (TU3A)
- Removing - refitting: Coolant pump (TU3AE5, TU3A)
- Remove - refit: fan (TU3A, TU3AE5)
- Removing - refitting: coolant outlet housing (DV4TED)
- Removing - refitting: engine cooling radiator (DV4TED)
- Removing - refitting: fan (DV4TED)
- Removing - refitting: coolant pump (DV4TED)
- Removal - refitting: engine cooling radiator (TU3AE5, TU3A)
- Removing - refitting: coolant temperature sensor (DV4TED)
- Removing - refitting: coolant outlet housing (1.3 HDI 75)
- Removal - refitting: Coolant pump (1.3 HDI 75)
- Removal - refitting: engine cooling radiator (1.3 HDI 75)
- Removal - refitting: cooling fan (1.3 HDI 75)
- Remove - refit: coolant outlet housing (TU3AE5)
- Drain and refill - refilling - bleeding: cooling system
Air and fuel supply
- Checking: Vacuum circuit (1.3 HDI 75)
- Removing - refitting: inlet air pressure sensor (TU3A)
- Remove - refit: motorised throttle unit
- Removing - refitting: air filter unit (TU3A)
- Removing - refitting: inlet air pressure sensor (DV4TED)
- Removing - refitting: air filter unit (DV4TED)
- Removal - refitting: fuel pump and gauge assembly (TU3AE5, TU3A)
- Removal - refitting: fuel tank (TU3A, TU3AE5)
- Removing - refitting: fuel tank (DV4TED)
- Removing - refitting: fuel gauge suction assembly (DV4TED)
- Removing - refitting: Entire fuel filter with its support (DV4TED)
- Removing - refitting: integrated air intake system (SAI) (DV4TED)
- Removing - refitting: fuel tank (1.3 HDI 75)
- Removing - refitting: fuel filter (1.3 HDI 75)
- Removal - refitting: fuel pump-gauge assembly (1.3 HDI 75)
- Removing - refitting: Motorised throttle unit (TU3AE5)
- Removing - refitting: inlet air pressure sensor (TU3AE5)
- Removing - refitting: fuel filler flap
- Removing - refitting: fuel flap blocker
Exhaust
- Tightening torques: exhaust system (DV4TED)
- Identification - data: exhaust system (DV4TED)
- Tightening torques: exhaust line (TU3AE5, TU3A)
- Identification - data: exhaust system (TU3A)
- Tightening torques: exhaust system (1.3 HDI 75)
- Remove - refit: exhaust line (TU3A, TU3AE5)
- Removing - refitting: catalytic converter (DV4TED)
- Removal - refitting: exhaust manifold - catalytic converter (TU3A, TU3AE5)
- Removing - refitting: exhaust system (1.3 HDI 75)
- Removal - refitting: Exhaust manifold (1.3 HDI 75)
- Removal - refitting: catalytic converter/particle filter assembly (1.3 HDI 75)
- Removing - refitting: exhaust gas pressure sensor pressure take-off (1.3 HDI 75)
- Forced regeneration: particle filter (technical note)
Emission control
- Remove - refit: oxygen sensors (TU3A)
- Removing - refitting: oxygen sensor (1.3 HDI 75)
- Removal - refitting: exhaust gas recycling valve (1.3 HDI 75)
- Removing - refitting: EGR by-pass actuator (1.3 HDI 75)
- Removing - refitting: oxygen sensors (TU3AE5)
- Check: exhaust gas recirculation circuit (DV4TED)
- Checking: exhaust gas recirculation circuit (1.3 HDI 75)
- Removing - refitting: purge canister solenoid valve (TU3A)
- Removing - refitting: exhaust gas recirculation solenoid valve and exchanger (DV4TED)
- Removing - refitting: exhaust gas pressure sensor (1.3 HDI 75)
- Removing - refitting: EGR module (1.3 HDI 75)
- Modification: oxygen sensor
- Removing - refitting: purge canister solenoid valve (TU3AE5)
Turbocharging
- Check: turbocharger pressure (DV4TED)
- Check: turbocharge pressure (1.3 HDI 75)
- Removing - refitting: turbocharger (DV4TED)
- Removing - refitting: turbocharger air cooler (DV4TED)
- Removing - refitting: turbocharger pressure regulation electrovalve (1.3 HDI 75)
- Removing - refitting: turbocharger (1.3 HDI 75)
- Removing - refitting: turbocharger air cooler (1.3 HDI 75)