Manual sections
Wiring diagrams- Battery
- Body
- Bodywork
- Braking
- Comfort and convenience
- Confort
- Connector pinouts
- Current generation
- Dashboard
- Driver information
- Engine
- Equipment
- Front anti -roll bar
- Front axle
- Front door trim
- Front doors
- Front seats
- Front section
- Front shock absorbers
- Gearbox assembly
- General points
- General points about the vehicle
- Glovebox
- Instrument panel
- Instruments and controls
- Lighting - signalling
- Mechanical
- Noises and vibrations
- Other
- Power unit
- Pre-heating
- Protections and doors
- Re-assembling
- Rear armrest
- Rear axle
- Rear door trim
- Rear doors
- Rear parcel tray
- Rear section
- Rear shock absorbers
- Roof panel
- Side structure
- Starting
- Steering
- Suspension
- Towbar
- Transmission
- Washing and wiping
Repair manual
Engine Peugeot 607 I facelift
Step-by-step instructions on "Engine" for Peugeot 607 I facelift (2004–2010). Pick an article — removal, installation, adjustment and diagnostics with illustrations.
Crankshaft
- Data: conrods andhalf shells (ES9A)
- Data: crankshaft and bearing half-shells (ES9A)
- Data: pistons - little ends - piston rings (ES9A)
- Identification - data: crankshaft and bearing half-shells (DW12BTED4)
- Identification - data: pistons - little ends - piston rings (DW12BTED4)
- Data: connecting rods and connecting rod bearing half-shells (DW12BTED4)
- Identification - data: pistons - little ends - piston rings (DW12TED4)
- Identification - data: crankshaft - connecting rod bearing shells - balance shafts (DW12BTED4, DW12TED4)
- Data - tightening torques: engine equipment (ES9A)
- Data: crankshaft - bearing shells - balance shafts (DW12TED4)
- Identification - data: crankshaft (EW12J4)
- Identification - data - tightening torques: engine equipment (DT17TED4)
- Identification - data - tightening torques: engine equipment (DW12BTED4)
- Identification - data: pistons - the piston shaft - piston rings (EW10A)
- Data: conrods (DW10BTED4)
- Data: crankshaft - crankshaft half bearing shells (DW10BTED4)
- Data: pistons - little ends - piston rings (DW10BTED4)
- Check: ancillary drive belt (DW12BTED4)
- Checks - removing - refitting - adjustment: balance shafts (EW12J4)
- Dismantling - refitting: conrods - pistons (ES9A)
- Matching: main shell bearings (ES9A)
- Removing - refitting: engine ring seals (DT17TED4)
- Removing - refitting: engine ring seals (DW12TED4, DW10BTED4, DW12BTED4)
- Removing - refitting: ancillary drive belt (DW10ATED, DW10BTED4)
- Removing - refitting: ancillary drive belt (ES9A)
- Removing - refitting: ancillary drive belt (DT17TED4)
- Removing - refitting: ancillary drive belt (DW12BTED4)
- Removing - refitting: engine ring seals (DW12BTED4)
- Data: conrods (EW12J4)
- Data: half shells (EW12J4)
- Identification - data: pistons - piston rings - the piston shaft (EW12J4)
- Aid to mechanical diagnosis: double damped engine flywheel
- Removing - refitting: ancillary drive belt (EW12J4)
- Help in diagnosis: noises and vibrations - components relating to drive of auxiliaries
Timing gear
- Data: camshaft (ES9A)
- Data: camshaft (DW12BTED4)
- Data: camshaft (DT17TED4)
- Data: camshaft (DW12TED4)
- Data: camshafts (DW10BTED4)
- Data: timing gear (DW10BTED4)
- Removing - refitting: camshafts (ES9A)
- Removing - refitting: camshafts (DW12BTED4)
- Removing - refitting: camshaft seal (DW12BTED4)
- Identification - data - tightening torques: timing gear (ES9A)
- Identification - data - tightening torques: timing gear (EW12J4)
- Data: camshaft (EW12J4)
- Identification - data - tightening torques: timing gear (DT17TED4)
- Identification - data - tightening torques: timing gear (DW12BTED4)
- Check: setting the valve timing (DW12BTED4)
- Removing - refitting: camshaft (EW12J4)
- Removing - refitting: variable timing camshaft hub (EW12J4)
- Removing - refitting: timing belt (second assembly) (EW12J4)
- Removing - refitting: camshafts (DW10BTED4)
- Removing - refitting: timing belt (DW10BTED4)
- Removing - refitting: timing belt (ES9A)
- Removing - refitting: timing belt - high pressure fuel pump drive belt (DT17TED4)
- Removing - refitting: camshafts (DT17TED4)
- Removing - refitting: timing belt (DW12BTED4)
- Modification: removal of the crankshaft pulley bolt (DW10BTED4, DW12TED4, DW12BTED4, DW10ATED)
- Help in diagnosis: noises and vibrations - timing gear (DW12TED4, DW12BTED4, DW10ATED, DW10BTED4)
Turbocharging
- Identification - data - tightening torques: turbocharging (DT17TED4)
- Identification - data - tightening torques: turbocharging (DW12BTED4)
- Check: turbocharger pressure (DW12BTED4)
- Removing - refitting: turbocharger wastegate valve (DW10BTED4)
- Removing - refitting: turbo pressure regulator pneumatic control (DW12BTED4)
- Removing - refitting: turbocharger (DW10BTED4)
- Removing - refitting: TURBOCHARGING AIR COOLER (DW12BTED4)
- Removing - refitting: bi-turbocharger (DW12BTED4)
- General: variable geometry turbocharger
- Preliminary check: variable geometry turbocharger
- Instructions: diagnostic assistance document
- Help in diagnosis: noises and vibrations - turbocharging (DW10ATED, DW10BTED4, DW12TED4, DW12BTED4)
Engine block
Cylinder head
- Data: valve seats and guides (ES9A)
- Data: valves and valve springs (ES9A)
- Data: cylinder head (ES9A)
- Data: cylinder head gasket (ES9A)
- Data: cylinder head bolts (ES9A)
- Identification - data: cylinder head bolts - cylinder head tightening (DW12BTED4)
- Identification - data: cylinder head (DW12BTED4)
- Identification - data: cylinder head gasket (DW12BTED4)
- Data: valves and valve springs (DW12BTED4)
- Identification - data: valve guides and seats (DW12BTED4)
- Data: valves and valve springs (DT17TED4)
- Identification - data: cylinder head bolts - cylinder head tightening (DT17TED4)
- Identification - data: cylinder head gasket (DT17TED4)
- Identification - data: cylinder head (DT17TED4)
- Data: valves and valve springs (DW12TED4)
- Identification - data: valve guides and seats (DW12TED4)
- Identification - data: cylinder head
- Identification - data - tightening torques: cylinder head (EW12J4)
- Data: cylinder head gasket (DW10BTED4)
- Data: cylinder head bolts - cylinder head tightening (DW10BTED4)
- Data: valve seats and guides (DW10BTED4)
- Data: valves and valve springs (DW10BTED4)
- Stripping-assembling: cylinder head (ES9J4S and ES9A engine) (ES9A)
- Stripping-assembling: cylinder head (DW12BTED4)
- Stripping - re-assembling: cylinder head (DT17TED4)
- Stripping - re-assembling: cylinder head (DW12TED4)
- Stripping-assembling: cylinder head (DW10BTED4)
- Identification - data - tightening torques: cylinder head (ES9A)
- Identification - data: cylinder head (EW12J4)
- Data: seats - valve guides (EW12J4)
- Data: cylinder head gasket (EW12J4)
- Data: cylinder head bolts - cylinder head tightening (EW12J4)
- Tightening torques: cylinder head equipment (DT17TED4)
- Identification - data - tightening torques: cylinder head (DT17TED4)
- Identification - tightening torques: cylinder head equipment (DW12BTED4)
- Identification - data - tightening torques: cylinder head (DW12BTED4)
- Removing - refitting: cylinder head (EW12J4)
- Removing - refitting: cylinder head (DW10BTED4)
- Removing - refitting: cylinder head (ES9A)
- Removing - refitting: cylinder head (DT17TED4)
- Removing - refitting: cylinder head (on the vehicle)
- Removing - refitting: cylinder head (on the vehicle) — variant 2
- Stripping - re-assembling: cylinder head (EW12J4)
- Data: valves and valve springs (EW12J4)
- Removing - refitting: air inlet manifold (DW10BTED4)
Lubrication
- Recommendations: oils for petrol engines
- Data - tightening torques: lubrication (engine)
- Data - tightening torques: engine lubrication (DT17TED4)
- Data - tightening torques: lubrication (engine) (DW10BTED4)
- Data - tightening torques: engine lubrication (DW12BTED4)
- Check: oil pressure (With oil pressure switch) (DT17TED4)
- Check: oil pressure (With oil pressure switch) (DW10BTED4)
- Check: oil pressure
- Check: oil pressure — variant 2
- Removing - refitting: oil pump (DT17TED4)
- Removing - refitting: oil filter (DT17TED4)
- Suction draining (engine)
- Maintenance: recommended ingredients, year 2006
Air and fuel supply
- Removing - refitting: fuel gauge sender unit
- Removing - refitting: lower manifold (ES9A)
- Removing - refitting: fuel filter (DT17TED4)
- Removing - refitting: the air mixer unit (DT17TED4)
- Removing - refitting: fuel filter element (DT17TED4)
- Removing - refitting: fuel filter (DW12BTED4)
- Removing - refitting: air inlet manifold (DW12BTED4)
- Removing - refitting: fuel pump and gauge assembly (DW12BTED4)
- Removing - refitting: fuel tank (DW12BTED4)
- Removing - refitting: inlet manifold (ES9A)
- Check: fuel additive circuit
- Check: fuel additive level (DW12BTED4, DT17TED4, DW10BTED4)
- Removing - refitting: additive reservoir (DW12BTED4, DW12TED4, DT17TED4, DW10BTED4, DW10ATED)
- Refilling: additive reservoir (DW12BTED4, DW10ATED, DW12TED4, DT17TED4, DW10BTED4)
- Modification: particle filter additive
- Removing - refitting: fuel tank (DT17TED4, DW12TED4, ES9A, DW10ATED, EW12J4, DW10BTED4)
- Removing - refitting: fuel filler flap
- Charging procedure: starting batteries
- Table: fault codes - Fuel additive ECU
- Help in diagnosis: noises and vibrations - Pedal control
Exhaust
- Removing - refitting: turbochargers (Front - rear) (DT17TED4)
- Identification - tightening torques: exhaust (DT17TED4)
- Identification - tightening torques: exhaust (DW12TED4, DW10ATED)
- Identification - tightening torques: exhaust (DW10BTED4)
- Identification - tightening torques: exhaust (DW12BTED4)
- Removing - refitting: pre-catalysers (ES9A)
- Removing - refitting: pre-catalysers (DT17TED4)
- Removing - refitting: pre-catalysers (DW10BTED4)
- Removing - refitting: exhaust manifold
- Removing - refitting: pre-catalyst (DW12BTED4)
- Removing - refitting: exhaust system (DW12BTED4)
- Removing - refitting: exhaust manifold — variant 2
- Removing - refitting: particle filter (DW10ATED, DT17TED4, DW12TED4)
- Removing - refitting: particle filter (DW12BTED4)
- Removing - refitting: exhaust gas pressure take-off (DW12BTED4)
- Forced regeneration: particle filter
- Presentation: particle filter (OS2)
Emission control
- Removing - refitting: EGR valve (DT17TED4)
- Removing - refitting: exhaust gas pressure sensor (DW12BTED4)
- Removing - refitting: exhaust gas temperature sensor (DW12BTED4)
- Removing - refitting: exhaust gas recycling solenoid valve and exhaust gas/water heat exchanger
- Removing - refitting: exhaust gas recycling solenoid valve and exhaust gas/water heat exchanger — variant 2
- Modification: oxygen sensor
- Frequency of service operations
- Help in diagnosis: electric EGR valve DW10B / DW10U SIEMENS engine type (Summary) (DW10BTED4)
- Help in diagnosis: electric EGR valve DW12B BOSCH engine type (Summary) (DW12BTED4)
Cooling system
- Maintenance: fluids recommendation
- Identification - data: cooling system (ES9A, EW12J4)
- Capacity: cooling system
- Identification - data: cooling system (DW10ATED, DT17TED4, DW12TED4)
- Identification - data - tightening torques: engine cooling system (DW12BTED4)
- Removing - refitting: radiator (EW12J4, ES9A, DT17TED4, DW12TED4, DW10ATED)
- Removing - refitting: coolant pump (DT17TED4)
- Removing - refitting: coolant outlet housing temperature sensor (DW12BTED4)
- Removing - refitting: engine cooling radiator (DW12BTED4)
- Removing - refitting: coolant outlet housing (DW12BTED4)
- Drain and refill - refilling - bleeding: cooling system