Manual sections
Wiring diagrams- Air vents
- Battery
- Body
- Bodywork
- Braking
- Comfort and convenience
- Confort
- Current generation
- Dashboard
- Driving assistance
- Electrical harnesses
- Engine
- Equipment
- Front anti -roll bar
- Front axle
- Front door trim
- Front doors
- Front seats
- Front section
- Front shock absorbers
- Gearbox assembly
- General points
- General points about the vehicle
- Glovebox
- Instrument panel
- Instruments and controls
- Lighting - signalling
- Mechanical
- Power unit
- Pre-heating
- Protections and doors
- Rear axle
- Rear parcel tray
- Rear section
- Rear shock absorbers
- Roof panel
- Side structure
- Starting
- Steering
- Suspension
- Transmission
- Washing and wiping
Repair manual
Engine Peugeot 605 I facelift
Step-by-step instructions on "Engine" for Peugeot 605 I facelift (1995–1999). Pick an article — removal, installation, adjustment and diagnostics with illustrations.
Timing gear
- Removing - refitting ancillary drive belt (ES9J4)
- Data: camshaft (ES9J4)
- Modification: camshafts DJ5/5T - DK
- Modifications: tightening torques
- Reference: timing belt (engines: XU all types except XU10J4)
- Modification: engine
- Modifications: tightening torques — variant 2
- Modifications: tightening torques — variant 3
- Data - identification camshafts
- Standard replacement
- Modifications: timing belt pad
- Check setting the valve timing (ES9J4)
- Modifications: timing belt pad — variant 2
- Modifications: timing belt pad — variant 3
- Check - timing timing gear
- Removing - refitting camshafts (ES9J4)
- Removal - refitting: camshafts (ES9J4)
- Partial removal-refitting: timing belt
- Partial removal-refitting: timing belt — variant 2
- Removing - refitting: timing belt (XU10J4R engine) (XU10J4R)
- Removal - refitting: timing belt (XU10J4R engine) (XU10J4R)
- Removing - refitting: camshaft (XU10J4R engine) (XU10J4R)
- Removal - refitting: camshaft (XU10J4R engine) (XU10J4R)
- Removing - refitting: camshaft
- Removal - refitting: camshaft
- Removing - refitting: timing belt
- Removing - refitting: accessories belt dynamic tensioner
- Refitting: lip seals
- Refitting: lip seals — variant 2
- Removing - refitting: timing belt — variant 2
- Removing - refitting timing belt (XU10J4R)
- Removing - refitting camshaft (XU10J4R)
- Removing - refitting camshaft — variant 2
- Refitting: lip seals — variant 3
- Removing - refitting camshaft (XU102C, XU10J4R, XU10J2TE, XU10J2)
- Removing - refitting timing belt (XU102C, XU10J4R, XU10J2TE, XU10J2)
- Removing - refitting: camshafts (ES9J4) — variant 2
- Assembly: specific Service timing belt drive gear cotter (XUD11BTE)
- Presentation - use: D-TEK de LEYBOLD refrigerant leak detector (part number 9776.X9)
- Presentation - use: D-TEK de LEYBOLD refrigerant leak detector (Part No. 9776.X9)
- Removing - refitting: ancillary drive belt (ES9J4) — variant 2
Lubrication
- Data - identification: lubrication
- Modification: fitting of the oil pump drive pinion
- Data - identification: lubrication — variant 2
- Data - identification: lubrication — variant 3
- Modification: engine
- Data - identification: lubrication — variant 4
- Capacity of units
- Recommendations lubricants
- Recommendations: lubricants — variant 2
- Capacity - oil pressure
- Data - tightening torques: lubrication (engine)
- Recommendations: lubricants — variant 3
- Check: oil pressure
- Check: oil pressure — variant 2
- Check: oil pressure (Without oil pressure switch)
- Check: oil pressure (With oil pressure switch)
- Removing - refitting: oil pump (ES9J4)
- Replace: engine oil filter cartridge
- Suction draining (engine)
- Modification: oil filter gauze (ES9J4)
- Assembly: new engine oil filter cartridge
- Data: cooling system
- Replace: engine oil filter cartridge (ES9J4)
- Replace: engine oil filter cartridge — variant 2
- Replacement: engine oil filter cartridge (ES9J4)
Ignition
- Pressurising the fuel system
- Pressurising the fuel system — variant 2
- Injection-ignition: BOSCH MP7.0
- Injection-ignition: BOSCH MP7.0 — variant 2
- Help in diagnosis
- Help in diagnosis — variant 2
- Check: ignition advance
- Check: ignition advance — variant 2
- Check high voltage present
- Check high voltage present — variant 2
- Check: ignition advance — variant 3
- Check: ignition advance — variant 4
- Check high voltage present — variant 3
- Check high voltage present — variant 4
- Check high voltage present — variant 5
- Check high voltage present — variant 6
- Foot Off/Foot Down recognition
- Foot Off/Foot Down recognition — variant 2
- Checks and adjustments: ignition advance
- Checks and adjustments: ignition advance — variant 2
- Injection-ignition wiring diagram: injection ignition
- Injection-ignition wiring diagram: injection ignition — variant 2
Engine block
Crankshaft
- Data: conrods andhalf shells (ES9J4)
- Data: crankshaft and bearing half-shells (ES9J4)
- Data: pistons - little ends - piston rings (ES9J4)
- Modification: fitting the crankshaft pulley bolt
- Matching: main shell bearings (ES9J4)
- Removing - refitting lip seals (ES9J4)
- Removing - refitting seal crankshaft (XU102C, XU10J4R, XU10J2TE, XU10J2)
- Production modifications: cast iron crankshaft webs (605 - XU102C - XU10J2C engine) (XU102C)
- Modification: reciprocating gear
- Reduction in bearing clearances: crankshaft
- Piston replacement
- Modification: cylinder head gaskets and pistons
- Removing - refitting timing and balance shaft belts
- Partial removal-refitting timing belt
- Modification: lubrication system (XU10J4R)
- Tooling: dismantling - refitting
- Tooling: dismantling - re-assembly
Cylinder head
- Data: valve seats and guides (ES9J4)
- Data: valves and valve springs (ES9J4)
- Data: cylinder head (ES9J4)
- Data: cylinder head gasket (ES9J4)
- Data: cylinder head bolts (ES9J4)
- Modification: cylinder head
- Modification: cylinder head gaskets and pistons (XUD11BTE)
- Modification: cylinder head covers
- Modification: cylinder head gasket
- Identification, data, tightening torque(s): cylinder head
- Identification: cylinder head bolt
- Identification: cylinder head bolts
- Identification: cylinder head bolt — variant 2
- Identification: cylinder head bolts — variant 2
- Identification: cylinder head bolts — variant 3
- Identification: cylinder head bolts — variant 4
- Identification: cylinder head bolts — variant 5
- Removing - refitting: cylinder head
- Removal - refitting: cylinder head
- Removing - refitting: cylinder head (XU10J4R engine) (XU10J4R)
- Removal - refitting: cylinder head (XU10J4R engine) (XU10J4R)
- Removing - refitting: cylinder head (XU10J2TE engine) (XU10J2TE)
- Removal - refitting: cylinder head (XU10J2TE engine) (XU10J2TE)
- Removing - refitting: cylinder head (ES9J4)
- Removing - refitting cylinder head — variant 2
- Removing - refitting cylinder head — variant 3
- Removing - refitting cylinder head — variant 4
- Removing - refitting cylinder head — variant 5
- Removing - refitting cylinder head — variant 6
- Data: timing gear
- Check - adjustment valve clearances
Air and fuel supply
- Removing - refitting: click-fit unions (supply)
- Removal - refitting: click-on connectors (supply)
- Removing - refitting click-fit unions (supply) — variant 2
- Modification to the positioning mark: fuel gauge tank unit
- Modifications: reservoir - fuel gauge (transmitter)
- Identification induction circuit
- Identification - data carburettor (XU102C)
- Checks: idling - emission control
- Checks: idling - emission control — variant 2
- Checks: idling - emission control — variant 3
- Checks: idling - emission control — variant 4
- Checks: idling - emission control — variant 5
- Checks: idling - emission control — variant 6
- Procedure 013C / 013F - check: inlet air thermistor function
- Procedure 013C / 013F - check: inlet air thermistor function — variant 2
- Checks: idling - emission control — variant 7
- Checks: idling - emission control — variant 8
- Check: after replacing the diesel filter
- Check: after replacing the diesel filter — variant 2
- Check: inlet air thermistor function
- Check: inlet air thermistor function — variant 2
- Check accelerator cable adjustment
- Checks and adjustments: correction 2 (full load delivery)
- Checks and adjustments: correction 2 (full load delivery) — variant 2
- Checks and adjustments: correction 3 (Flow injected on starting)
- Checks and adjustments: correction 3 (injection delivery on starting)
- Check - adjustment (XU102C)
- Removing - refitting: inlet manifold
- Removal - refitting: inlet manifold
- Removing - refitting inlet manifold — variant 2
- Removing - refitting: fuel system click-on connectors
- Removing - refitting inlet manifold — variant 3
- Removing - refitting fuel filler neck
- Removing - refitting fuel tank
- Removing - refitting fuel gauge tank unit - fuel pump
- Removing - refitting inlet manifold — variant 4
- Bleeding: diesel fuel circuit
- Bleeding: diesel system
- Bleeding diesel fuel circuit — variant 2
- Check: ignition advance
- Check: ignition advance — variant 2
- Check: ignition advance — variant 3
- Check: ignition advance — variant 4
- Bleeding diesel fuel circuit — variant 3
Cooling system
- Removing - refitting: click-fit unions (cooling system)
- Removal - refitting: click-on connectors (cooling system)
- Removing - refitting click-fit unions (cooling system) — variant 2
- Identification: components
- Modification: separate expansion chamber
- Modifications: coolant pump drive pulleys
- Removing - refitting: coolant pump drive belt
- Removal - refitting: coolant pump drive belt
- Removing - refitting thermostat (ES9J4)
- Removing - refitting radiator (ES9J4)
- Removing - refitting coolant pump (ES9J4)
- Modifications: coolant pump drive pulleys — variant 2
- Modifications: coolant pump drive pulleys — variant 3
- Voltage: coolant pump drive belt
- Removing - refitting coolant pump
- Removing - refitting coolant pump drive belt — variant 2
- Removing - refitting radiator
- Removing - refitting coolant pump (XU102C, XU10J4R, XU10J2TE, XU10J2)
- Drain and refill - refilling - bleeding: cooling system
- Draining - filling - bleeding: cooling system (ES9J4)
- Application: tooling
- Modification protection of cooling radiators
- Modification protection of cooling radiators (07.1998+)
- Schematic diagram: coolant thermostat
- Check: coolant thermistor function
- Check: coolant thermistor function — variant 2
- Check: purge canister solenoid valve function
- Check: purge canister solenoid valve function — variant 2
- Check: coolant thermistor function — variant 3
- Check: coolant thermistor function — variant 4
- Service action
- Service action — variant 2
- Data: air conditioning systems
- Drain and refill - refilling: refrigerant circuit
- Modification: new coolant
Exhaust
Emission control
Turbocharging
- Removing - refitting: turbocharger (XU10J2TE engine) (XU10J2TE)
- Removal - refitting: turbocharger (XU10J2TE engine) (XU10J2TE)
- Removing - refitting: turbocharger
- Removal - refitting: turbocharger
- Removing - refitting turbocharger (XU10J2TE)
- Removing - refitting turbocharger — variant 2
- New special tools