Home/Peugeot/407/Peugeot 407 I (2004-2011)/Repair manual/Front section/Removing - refitting: windscreen — variant 2
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Removing - refitting: windscreen — variant 2 Peugeot 407 I

Front section ~441 words

WarningObserve the safety and cleanliness recommendations

Tooling

toolReferencedesignation
[1350-ZZ]stripping tools

Presentation

  • Glazing tools
  • Glazing consumables

Additional operations

Remove

  • The interior mirror
  • The bi-function sensor
  • The screen pillar trim pads
  • The scuttle grille

Removing

WarningProtect the dashboard

Remove: the seals (1) of the bottom of the windscreen

Pass the awl [1354-C] through the bead of adhesive, from the inside towards the outside

Thread the cutting wire into the awl and pass it towards the inside (as "a")

Pass enough wire to the inside to be able to fix it to the tool [1354-AZ]

Position the wire as indicated (see figure(s))

NoteUse soapy water to make it easier to pass the cutting wire under the windscreen seal at the sides and at the top

Fix the end of the wire onto the fixing of the wiper bracket (at "b")

WarningWhen tensioning the cutting wire, ensure that the wire is placed under the windscreen correctly

Begin cutting the lower section of the windscreen

Transfer the winding device [1354-AZ] as indicated on the illustration, and continue the cutting

Transfer the winding device [1354-AZ] as indicated on the illustration, and continue the cutting

Transfer the winding device [1354-AZ] as indicated on the illustration, and continue the cutting

Move the winding device [1354-AZ] as indicated on the diagram and finish the cut

Remove the windscreen; using the double hinged suction cups [KIT1-VENT]

Refitting

Preparing the flange and windscreen

Protect the dashboard

Fit the electric cutter [FEIN-400E] with blade N°146

Level off the beads of adhesive on the windscreen and the flange

Touch up with anti-corrosion product

Degrease the flange and the windscreen with the product selected from the adhesive kit

Allow to dry for 10 mn

Apply the metal and glass primers selected from the adhesive set

Applying the adhesive

Fit the extruder gun with the mastic mixer assembly

Take the nozzle supplied in the glueing kit

Cut out the end of the nozzle to a diameter of 8,0 mm and a height of 12 mm

Apply the bead of adhesive

WarningNo more than 8 minutes must elapse between applying the mastic and positioning the glass (for the quick setting bonding mastics)

Position the windscreen, lifting the lower part towards the bonnet to avoid depositing adhesive on the fascia

Check the fits and clearances of the windscreen

Exert a constant pressure using the suction cups with wires [KIT2-VENT]

Allow to cure for 30 minutes before handling

Fit the arm/blade assemblies at the marks on the windscreen (dotted in graphics)

Continue the fitting operations in the reverse order to removal

Verify

  • The operation of the windscreen
  • The sealing of the windscreen

Clean the glass