Manual sections
Wiring diagrams- Battery
- Body
- Bodywork
- Braking
- Comfort and convenience
- Confort
- Connector pinouts
- Current generation
- Dashboard
- Driving assistance
- Electrical harnesses
- Engine
- Front anti -roll bar
- Front axle
- Front seats
- Front section
- Front shock absorbers
- Gearbox assembly
- General points
- General points about the vehicle
- Instrument panel
- Instruments and controls
- Lighting - signalling
- Mechanical
- Other
- Power unit
- Pre-heating
- Protections and doors
- Rear axle
- Rear door windows
- Rear seats
- Rear section
- Rear shock absorbers
- Roof bow
- Roof panel
- Side structure
- Starting
- Steering
- Suspension
- Transmission
- Washing and wiping
Repair manual
Engine Peugeot 4008 I
Step-by-step instructions on "Engine" for Peugeot 4008 I (2012–2017). Pick an article — removal, installation, adjustment and diagnostics with illustrations.
Crankshaft
- Identification - data: under engine - 4B11 / 4B12 engine (2.0 i MMC EURO4, 2.0 i MMC EURO2)
- Identification - data: under engine (DV6C)
- Removing - refitting: engine ring seals (2.0 i MMC EURO4, 2.0 i MMC EURO2)
- Removing - refitting: engine ring seals (DV6C)
- Dismantling - re-assembly: ancillary drive belt (1.6 i MMC)
- Dismantling - re-assembly: ancillary drive belt (1.8 HDI 150)
- Dismantling - re-assembly: coolant pump drive belt (1.8 HDI 150)
- Dismantling - re-assembly: engine ring seals (1.8 HDI 150)
- Dismantling - re-assembly: engine ring seals (1.6 i MMC)
- Dismantling - re-assembly: ancillary drive belt (2.0 i MMC EURO4, 2.0 i MMC EURO2)
- Dismantling - re-assembly: ancillary drive belt (DV6C)
- Aid to mechanical diagnosis: double damped engine flywheel
Timing gear
- Data: engine top 4A92 (1.6 i MMC)
- Removing - refitting: camshaft (DV6C)
- Removing - refitting: camshaft housing (DV6C)
- Removing - refitting: Camshaft (2.0 i MMC EURO4, 2.0 i MMC EURO2)
- Dismantling - re-assembly: Camshaft (1.6 i MMC)
- Dismantling - re-assembly: Camshaft (1.8 HDI 150)
- Check: setting the valve timing (DV6C)
- Checking: setting the valve timing (2.0 i MMC EURO2, 2.0 i MMC EURO4)
- Checking: setting the valve timing (1.6 i MMC)
- Checking: setting the timing chain (1.8 HDI 150)
- Checking: camshaft dephaser (1.6 i MMC)
- Dismantling - re-assembly: timing chain (1.6 i MMC)
- Dismantling - re-assembly: variable inlet lift control solenoid valve (1.8 HDI 150)
- Dismantling - re-assembly: variable valve lift rail (1.8 HDI 150)
- Removing - refitting: timing chain (1.8 HDI 150)
- Dismantling - re-assembly: timing chain (2.0 i MMC EURO2, 2.0 i MMC EURO4)
- Dismantling - re-assembly: timing belt (DV6C)
Engine block
Cylinder head
- Identification - data: engine top 4B11 / 4B12 (2.0 i MMC EURO2, 2.0 i MMC EURO4)
- Identification - data: engine top (DV6C)
- Data: engine top 4N13 (1.8 HDI 150)
- Removal - refitting: cylinder head on the vehicle (DV6C)
- Removing - refitting: cylinder head cover (DV6C)
- Dismantling - re-assembly: cylinder head cover (1.8 HDI 150)
- Dismantling - re-assembly: cylinder head (1.6 i MMC)
- Dismantling - re-assembly: cylinder head (1.8 HDI 150)
- Dismantling - re-assembly: cylinder head (2.0 i MMC EURO2, 2.0 i MMC EURO4)
- Checks - adjustments: valve clearances (2.0 i MMC EURO2, 2.0 i MMC EURO4)
- Checks: variable valve lift rail (1.8 HDI 150)
- Checks - adjustments: valve rocker clearances (1.8 HDI 150)
- Checks - adjustments: valve clearances (1.6 i MMC)
- Removing - refitting: inlet air metering unit (DV6C)
- Removing - refitting: air inlet pipe (DV6C)
- Removing - refitting: turbo air cooler by-pass unit (DV6C)
- Dismantling - re-assembly: air flow meter (1.8 HDI 150)
- Dismantling - re-assembly: air metering unit (1.8 HDI 150)
- Dismantling - re-assembly: air inlet manifold (1.6 i MMC)
- Dismantling - re-assembly: air inlet manifold (1.8 HDI 150)
- Dismantling - re-assembly: air inlet manifold (2.0 i MMC EURO4, 2.0 i MMC EURO2)
- Dismantling - re-assembly: air inlet flow meter (DV6C)
Lubrication
- Check: oil pressure (2.0 i MMC EURO2, 2.0 i MMC EURO4)
- Check: oil pressure (1.8 HDI 150)
- Check: oil pressure (1.6 i MMC)
- Check: oil pressure (DV6C)
- Removing - refitting: oil pressure sensor (DV6C)
- Removing - refitting: oil pump (DV6C)
- Dismantling - re-assembly: oil pressure sensor (1.8 HDI 150)
- Dismantling - re-assembly: oil pressure sensor (1.6 i MMC)
- Dismantling - re-assembly: oil pressure sensor (2.0 i MMC EURO4, 2.0 i MMC EURO2)
- Dismantling - re-assembly: oil pump (1.6 i MMC)
- Dismantling - re-assembly: oil pump (1.8 HDI 150)
- Removing - refitting: oil filter (DV6C)
Cooling system
- Removing - refitting: coolant pump (DV6C)
- Removing - refitting: coolant inlet manifold (DV6C)
- Dismantling - re-assembly: thermostat (1.6 i MMC)
- Dismantling - re-assembly: Coolant pump (1.6 i MMC)
- Dismantling - re-assembly: engine cooling radiator (1.6 i MMC)
- Dismantling - re-assembly: cooling fan (1.8 HDI 150, DV6C)
- Dismantling - re-assembly: coolant outlet housing with thermostat (1.8 HDI 150)
- Dismantling - re-assembly: engine cooling radiator (1.8 HDI 150)
- Dismantling - re-assembly: Coolant pump (1.8 HDI 150)
- Dismantling - re-assembly: cooling fan (2.0 i MMC EURO2, 2.0 i MMC EURO4)
- Dismantling - re-assembly: coolant outlet housing (2.0 i MMC EURO4, 2.0 i MMC EURO2)
- Dismantling - re-assembly: engine cooling radiator (2.0 i MMC EURO2, 2.0 i MMC EURO4)
- Dismantling - re-assembly: thermostat (2.0 i MMC EURO2, 2.0 i MMC EURO4)
- Dismantling - re-assembly: Coolant pump (2.0 i MMC EURO4, 2.0 i MMC EURO2)
- Dismantling - re-assembly: cooling fan (1.6 i MMC)
- Dismantling - re-assembly: engine cooling radiator (DV6C)
- Dismantling - re-assembly: coolant outlet housing (DV6C)
- Draining - filling - bleeding: cooling system (1.6 i MMC)
- Draining - filling - bleeding: cooling system (1.8 HDI 150)
- Draining - filling - bleeding: cooling system (2.0 i MMC EURO4, 2.0 i MMC EURO2)
- Draining - filling - bleeding: cooling system (DV6C)
Air and fuel supply
- Check: Vacuum circuit (DV6C)
- Check: Vacuum circuit (1.8 HDI 150)
- Removing - refitting: fuel pump and gauge assembly (1.6 i MMC, 2.0 i MMC EURO2, 2.0 i MMC EURO4, 1.8 HDI 150)
- Removing - refitting: fuel filter (DV6C)
- Dismantling - re-assembly: air filter unit (1.8 HDI 150)
- Dismantling - re-assembly: fuel filter (1.8 HDI 150)
- Dismantling - re-assembly: air filter unit (1.6 i MMC)
- Dismantling - re-assembly: motorised butterfly housing (1.6 i MMC)
- Dismantling - re-assembly: Motorised throttle unit (2.0 i MMC EURO2, 2.0 i MMC EURO4)
- Dismantling - re-assembly: air filter unit (2.0 i MMC EURO4, 2.0 i MMC EURO2)
- Dismantling - re-assembly: fuel tank
- Dismantling - re-assembly: Fuel tank (1.8 HDI 150)
- Dismantling - re-assembly: air filter unit (DV6C)
- Dismantling - re-assembly: fuel gauges assembly (DV6C)
- Dismantling - re-assembly: Fuel tank (DV6C)
- Drain and refill - refilling: fuel tank
- Check: fuel additive circuit
- Removing - refitting: fuel additive unit (DV6C)
- Dismantling - re-assembly: fuel additive pump (DV6C)
- Replacement: flexible additive reservoir (DV6C)
- Dismantling - re-assembly: pedal bracket
- Removing - refitting: pedal bracket (R.H.D.)
- Dismantling - re-assembly: fuel filler flap
- Dismantling - re-assembly: central voltage retaining device ECU
Exhaust
- Tightening torques: exhaust line (1.8 diesel (4X4), (4X2)) (1.8 HDI 150)
- Tightening torques: exhaust system (1.6 i MMC)
- Tightening torques: exhaust system (2.0 i MMC EURO4, 2.0 i MMC EURO2)
- Tightening torques: exhaust system (DV6C)
- Removing - refitting: exhaust manifold (DV6C)
- Removing - refitting: catalytic converter/particle filter assembly (DV6C)
- Dismantling - re-assembly: exhaust system (1.8 HDI 150)
- Dismantling - re-assembly: exhaust catalytic converter (1.8 HDI 150)
- Dismantling - re-assembly: exhaust manifold (1.8 HDI 150)
- Dismantling - re-assembly: exhaust manifold (1.6 i MMC)
- Dismantling - re-assembly: exhaust system (1.6 i MMC)
- Dismantling - re-assembly: catalytic converter (1.6 i MMC)
- Dismantling - re-assembly: exhaust system (2.0 i MMC EURO4, 2.0 i MMC EURO2)
- Dismantling - re-assembly: exhaust manifold (2.0 i MMC EURO4, 2.0 i MMC EURO2)
- Dismantling - re-assembly: exhaust system (DV6C)
- Removal - refitting: exhaust gas pressure sensor pressure take-off (DV6C)
- Removing - refitting: exhaust gas pressure sensor pressure take-off (1.8 HDI 150)
- Dismantling - re-assembly: particle filter (1.8 HDI 150)
- Dismantling - re-assembly: particle filter (DV6C)
- Forced regeneration: particle filter (technical note)
Emission control
- Dismantling - re-assembly: oxygen sensor (1.6 i MMC)
- Dismantling - re-assembly: Exhaust gas recycling valve electrovalve (EGR) (1.8 HDI 150)
- Dismantling - re-assembly: oxygen sensor (2.0 i MMC EURO2, 2.0 i MMC EURO4)
- Dismantling - re-assembly: oxygen sensor (DV6C)
- Check: exhaust gas recirculation circuit (1.8 HDI 150)
- Removing - refitting: electrically-controlled exhaust gas recycling valve (DV6C)
- Removing - refitting: EGR module assembly (DV6C)
- Dismantling - re-assembly: exhaust gas pressure sensor (1.8 HDI 150)
- Dismantling - re-assembly: exhaust gas temperature sensor (1.8 HDI 150)
- Dismantling - re-assembly: purge canister solenoid valve (1.6 i MMC)
- Dismantling - re-assembly: exhaust gas recycling valve (1.8 HDI 150)
- Dismantling - re-assembly: EGR module assembly (1.8 HDI 150)
- Dismantling - re-assembly: purge canister solenoid valve (2.0 i MMC EURO4, 2.0 i MMC EURO2)
- Dismantling - re-assembly: exhaust gas temperature sensor (DV6C)
Turbocharging
- Check: turbocharger pressure (DV6C)
- Check: turbocharger pressure (1.8 HDI 150)
- Removing - refitting: turbocharger (DV6C)
- Dismantling - re-assembly: turbocharger pressure regulator solenoid valve (1.8 HDI 150)
- Dismantling - re-assembly: Turbocharger (1.8 HDI 150)
- Dismantling - re-assembly: turbocharger air cooler (1.8 HDI 150, DV6C)
- Dismantling - re-assembly: turbocharger pressure regulation electrovalve (DV6C)