Manual sections
Wiring diagrams- Battery
- Body
- Bodywork
- Braking
- Comfort and convenience
- Confort
- Current generation
- Dashboard
- Driver information
- Driving assistance
- Electrical harnesses
- Engine
- Front anti -roll bar
- Front axle
- Front doors
- Front seats
- Front section
- Front shock absorbers
- Gearbox assembly
- General points
- General points about the vehicle
- Instrument panel
- Instruments and controls
- Lighting - signalling
- Mechanical
- Other
- Power unit
- Pre-heating
- Protections and doors
- Rear armrest
- Rear axle
- Rear doors
- Rear seats
- Rear section
- Rear shock absorbers
- Roof panel
- Side structure
- Starting
- Steering
- Suspension
- Transmission
- Washing and wiping
Repair manual
Engine Peugeot 4007 I
Step-by-step instructions on "Engine" for Peugeot 4007 I (2007–2012). Pick an article — removal, installation, adjustment and diagnostics with illustrations.
Lubrication
Timing gear
- Data: camshaft (2.2 HDi FAP 160)
- Removing - refitting: camshaft (2.2 HDi FAP 160, DW12ME5)
- Removing - refitting: camshaft (2.4 i MMC EURO5, 2.4 i MMC EURO4)
- Removing - refitting: Camshaft (2.0 i MMC EURO4)
- Check - timing: timing gear (DW12ME5, 2.2 HDi FAP 160)
- Checking: setting the valve timing (2.0 i MMC EURO4, 2.4 i MMC EURO5)
- Removing - refitting: timing belt (2.2 HDi FAP 160, DW12ME5)
- Removing - refitting: timing chain (2.4 i MMC EURO4)
- Removing - refitting: timing chain (2.4 i MMC EURO5)
- Modification: removal of the crankshaft pulley bolt (2.2 HDi FAP 160, DW12ME5)
Exhaust
- Identification - data: exhaust system (2.2 HDi FAP 160)
- Identification - data: exhaust system (2.4 i MMC EURO4)
- Tightening torques: exhaust system (2.4 i MMC EURO4, 2.4 i MMC EURO5, 2.0 i MMC EURO4)
- Removing - refitting: pre-catalyst (2.2 HDi FAP 160, DW12ME5)
- Removing - refitting: exhaust system (2.2 HDi FAP 160, DW12ME5)
- Removing - refitting: exhaust manifolds; (and/or) pre-catalyst (2.4 i MMC EURO4, 2.4 i MMC EURO5)
- Removing - refitting: exhaust system (2.4 i MMC EURO4, 2.4 i MMC EURO5)
- Removing - refitting: exhaust manifold (2.0 i MMC EURO4)
- Removing - refitting: exhaust system (2.0 i MMC EURO4)
- Removing - refitting: exhaust gas pressure sensor pressure take-off (2.2 HDi FAP 160, DW12ME5)
- Removing - refitting: particle filter (DW12ME5, 2.2 HDi FAP 160)
- Forced regeneration: particle filter (2.2 HDi FAP 160, DW12ME5)
- Forced regeneration: particle filter (technical note)
Engine block
Crankshaft
- Identification - data: crankshaft and bearing half-shells (2.2 HDi FAP 160)
- Identification - data: pistons - little ends - piston rings (2.2 HDi FAP 160)
- Data: connecting rods and connecting rod bearing half-shells (2.2 HDi FAP 160)
- Identification - data: under engine - 4B11 / 4B12 engine (2.0 i MMC EURO4, 2.4 i MMC EURO5, 2.4 i MMC EURO4)
- Removing - refitting: ancillary drive belt (DW12ME5, 2.2 HDi FAP 160)
- Removing - refitting: ancillary drive belt (2.0 i MMC EURO4, 2.4 i MMC EURO5, 2.4 i MMC EURO4)
- Removing - refitting: engine ring seals (2.4 i MMC EURO4, 2.4 i MMC EURO5, 2.0 i MMC EURO4)
- Removing - refitting: engine ring seals (2.2 HDi FAP 160)
- Aid to mechanical diagnosis: double damped engine flywheel
Cylinder head
- Identification - data: cylinder head bolts - cylinder head tightening (2.2 HDi FAP 160)
- Identification - data: cylinder head (2.2 HDi FAP 160)
- Identification - data: cylinder head gasket (2.2 HDi FAP 160)
- Data: valves and valve springs (2.2 HDi FAP 160)
- Identification - data: valve guides and seats (2.2 HDi FAP 160)
- Identification - data: engine top 4B11 / 4B12 (2.4 i MMC EURO5, 2.0 i MMC EURO4, 2.4 i MMC EURO4)
- Stripping-assembling: cylinder head (2.2 HDi FAP 160)
- Removing - refitting: cylinder head (on vehicle) (2.2 HDi FAP 160, DW12ME5)
- Removing - refitting: cylinder head (on vehicle) (2.4 i MMC EURO4, 2.4 i MMC EURO5)
- Removing - refitting: cylinder head (on vehicle) (2.0 i MMC EURO4)
- Checks - adjustments: valve clearances (2.0 i MMC EURO4, 2.4 i MMC EURO4)
Air and fuel supply
- Removing - refitting: fuel gauge and pump assembly (2.2 HDi FAP 160, DW12ME5)
- Removing - refitting: air inlet manifold (integrated air intake system) (DW12ME5, 2.2 HDi FAP 160)
- Removing - refitting: fuel tank (DW12ME5, 2.2 HDi FAP 160)
- Removing - refitting: fuel filter (2.2 HDi FAP 160, DW12ME5)
- Removing - refitting: air cleaner (2.2 HDi FAP 160)
- Removing - refitting: fuel tank filler pipe (2.2 HDi FAP 160)
- Removing - refitting: fuel pump and gauge assembly (2.4 i MMC EURO4)
- Removing - refitting: fuel tank (2.4 i MMC EURO4, 2.4 i MMC EURO5, 2.0 i MMC EURO4)
- Drain and refill - refilling: fuel tank
- Check: additive level (2.2 HDi FAP 160, DW12ME5)
- Check: fuel additive circuit (2.2 HDi FAP 160, DW12ME5)
- Removing - refitting: fuel additive tank (2.2 HDi FAP 160, DW12ME5)
- Replacement: flexible additive reservoir (2.2 HDi FAP 160, DW12ME5)
- Modification: particle filter additive
- Removing - refitting: fuel filler flap
Cooling system
- Identification - data: cooling system (DW12 M type engine) (2.2 HDi FAP 160)
- Identification - data: cooling system (4B12 type engine) (2.4 i MMC EURO4)
- Removing - refitting: coolant pump (DW12ME5, 2.2 HDi FAP 160)
- Removing - refitting: coolant outlet housing (2.2 HDi FAP 160, DW12ME5)
- Removing - refitting: engine cooling radiator (DW12ME5, 2.2 HDi FAP 160)
- Removing - refitting: coolant temperature sensor (2.2 HDi FAP 160, DW12ME5)
- Removing - refitting: thermostat (2.4 i MMC EURO4, 2.0 i MMC EURO4, 2.4 i MMC EURO5)
- Removing - refitting: coolant outlet housing (2.4 i MMC EURO4, 2.4 i MMC EURO5, 2.0 i MMC EURO4)
- Removing - refitting: coolant pump (2.4 i MMC EURO5, 2.0 i MMC EURO4, 2.4 i MMC EURO4)
- Removing - refitting: engine cooling radiator (2.0 i MMC EURO4, 2.4 i MMC EURO4, 2.4 i MMC EURO5)
- Drain and refill - refilling - bleeding: cooling system (2.2 HDi FAP 160, DW12ME5)
- Drain and refill - refilling - bleeding: cooling system (2.0 i MMC EURO4, 2.4 i MMC EURO5, 2.4 i MMC EURO4)
Emission control
- Removing - refitting: actuator / exhaust gas recycling solenoid valve (DW12ME5)
- Removing - refitting: solenoid valve - exhaust gas recycling (EGR) heat exchanger (DW12ME5, 2.2 HDi FAP 160)
- Removing - refitting: exhaust gas pressure sensor (2.2 HDi FAP 160, DW12ME5)
- Removing - refitting: exhaust gas temperature sensor (DW12ME5, 2.2 HDi FAP 160)
- Modification: oxygen sensor