Manual sections
Wiring diagrams- Battery
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- Bodywork
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- Confort
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- Current generation
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- Engine
- Front anti -roll bar
- Front axle
- Front doors
- Front seats
- Front section
- Front shock absorbers
- Gearbox assembly
- General points
- General points about the vehicle
- Instrument panel
- Instruments and controls
- Lighting - signalling
- Mechanical
- Noises and vibrations
- Other
- Power unit
- Pre-heating
- Protections and doors
- Rear axle
- Rear door trim
- Rear door windows
- Rear doors
- Rear parcel tray
- Rear seats
- Rear section
- Rear shock absorbers
- Roof panel
- Side structure
- Starting
- Steering
- Suspension
- Towbar
- Transmission
- Washing and wiping
Repair manual
Engine Peugeot 308 I
Step-by-step instructions on "Engine" for Peugeot 308 I (2007–2011). Pick an article — removal, installation, adjustment and diagnostics with illustrations.
Crankshaft
- Identification - data: under engine - EP engine (indirect injection) (EP6C, EP6C M, EP3, EP3C, EP6)
- Identification - data: under engine ep (direct injection) (EP6CDT M, EP6CDTS, EP6DT, EP6CDT, EP6DTS, EP6CDT MD)
- Identification - data: under engine (DW10CTED4 DTR, 2.0 HDi 163 FAP)
- Identification - data: under engine (DV6DTED M, DV6C M, DV6C, DV6DTED)
- Data: pistons, piston rings, the piston shaft (DV6TED4, DV6ATED4, 1.6 HDi 90 FAP)
- Data: conrods - connecting rod half shells (DV6TED4, DV6ATED4, 1.6 HDi 90 FAP)
- Data: crankshaft - crankshaft bearing shells (1.6 HDi 90 FAP, DV6TED4, DV6ATED4)
- Data: conrods (TU5JP4)
- Data: pistons - piston rings (TU5JP4)
- Data: crankshaft - crankshaft half shells (TU5JP4)
- Identification - data: pistons - the piston shaft - piston rings (EW10A)
- Data: conrods (DW10BTED4)
- Data: crankshaft - crankshaft half bearing shells (DW10BTED4)
- Data: pistons - little ends - piston rings (DW10BTED4)
- Removing - refitting: ancillary drive belt (DV6TED4, DV6ATED4, DV6C M, DV6DTED M, DV6C, DV6DTED, 1.6 HDi 90 FAP)
- Removing - refitting: ancillary drive belt (DW10BTED4)
- Removing - refitting: ancillary drive belt (EP6, EP6DTS, EP3, EP6DT)
- Removing - refitting: engine ring seals (EP6DTS, EP3, EP6C, EP6DT, EP6)
- Removing - refitting: engine ring seals (DV6TED4, DV6ATED4, 1.6 HDi 90 FAP)
- Removing - refitting: ancillary drive belt (EW10A)
- Removing - refitting: engine ring seals (EW10A)
- Removing - refitting: elastic auxiliary drive belt (without air conditioning compressor) (EP3C)
- Removing - refitting: engine ring seals (TU5JP4)
- Removing - refitting: ancillary drive belt (TU5JP4)
- Removing - refitting: ancillary drive belt (EP6CDT MD, EP6C M, EP3C, EP6CDT M, EP6C)
- Removing - refitting: engine ring seals (DV6C, DV6DTED)
- Removing-refitting: ancillary drive belt (EP6CDT)
- Removing - refitting: engine ring seals (EP6CDT)
- Removing - refitting: engine ring seals (EP3C, EP6C M)
- Removing - refitting: engine ring seals (EP6CDT M)
- Removing - refitting: ancillary drive belt (DW10CB FAP DTR, 2.0 HDi 163 FAP, DW10CTED4 DTR)
- Removing - refitting: ancillary drive belt (EP6CDTX)
- Removing - refitting: engine ring seals (EP6CDTX)
- Removing - refitting: engine ring seals (DW10CTED4 DTR, 2.0 HDi 163 FAP, DW10BTED4)
- Removing - refitting: engine ring seals (DV6DTED M, DV6C M)
- Dismantling - re-assembly: ancillary drive belt (STOP AND START version) (DV6C, DV6DTED)
- Dismantling - re-assembly: conrods - pistons (ET3J4, TU5JP4)
- Dismantling - refitting: connecting rod/piston assemblies (DV6ATED4, DV6TED4, 1.6 HDi 90 FAP)
- Removing - refitting: actuator / variable timing electrovalve (EP6, EP3)
- Removing - refitting: variable timing electrovalve (EP6DT)
- Removing - refitting: actuator / variable timing electrovalve (EP6C, EP3C, EP6C M)
- Removing-refitting: variable timing electrovalve (EP6CDT M, EP6CDT MD, EP6CDT)
- Removing - refitting: variable timing solenoid valve (EP6CDTX)
- Aid to mechanical diagnosis: double damped engine flywheel
- Help in diagnosis: noises and vibrations - components relating to drive of auxiliaries
Timing gear
- Data: camshafts (DV6TED4, 1.6 HDi 90 FAP, DV6ATED4)
- Data: camshafts (TU5JP4)
- Data: timing gear (DV6TED4, DV6ATED4, 1.6 HDi 90 FAP)
- Data: camshafts (DW10BTED4)
- Data: timing gear (DW10BTED4)
- Removing - refitting: camshaft (DW10BTED4)
- Removing - refitting: camshaft (DV6TED4, DV6ATED4, 1.6 HDi 90 FAP)
- Removing - refitting: camshaft housing (DV6TED4, 1.6 HDi 90 FAP, DV6ATED4)
- Removing - refitting: camshaft (EW10A)
- Removing - refitting: camshaft (TU5JP4)
- Removing - refitting: camshaft (DV6DTED, DV6C)
- Removing - refitting: camshaft housing (DV6DTED, DV6C)
- Removing - refitting: camshaft (EP6C)
- Removing - refitting: camshafts (EP6CDT, EP6CDT M, EP6DTS, EP6CDT MD, EP6DT)
- Removing - refitting: camshafts (EP3, EP6, EP6C M, EP3C, EP6C)
- Removing - refitting: camshaft (2.0 HDi 163 FAP, DW10CB FAP DTR, DW10CTED4 DTR)
- Removing - refitting: camshaft (EP6CDTX)
- Removing - refitting: Camshaft (DV6C M, DV6DTED M)
- Removing - refitting: camshaft housing (DV6C M, DV6DTED M)
- Check: setting the valve timing (DW10BTED4)
- Check: setting the valve timing (DV6TED4, DV6ATED4, 1.6 HDi 90 FAP)
- Check: setting the valve timing (EW10A)
- Check: setting the valve timing (TU5JP4)
- Checking: setting the valve timing - EP engine (indirect injection) (EP6C M, EP6C, EP3C, EP3, EP6)
- Check: setting the valve timing (DV6DTED, DV6C)
- Check: setting the valve timing - EP engine (direct injection) (EP6CDT MD, EP6CDT M, EP6DTS, EP6DT, EP6CDT)
- Check: setting the valve timing (2.0 HDi 163 FAP, DW10CB FAP DTR, DW10CTED4 DTR)
- Check: setting the valve timing (EP engine) (direct injection) (variable valve lift) (EP6CDTX)
- Timing: setting the valve timing (without removal - EP engine) (direct injection) (EP6CDT, EP6DT, EP6DTS)
- Check: setting the valve timing (DV6DTED M, DV6C M)
- Timing: timing gear (without dismantling the engine EP) (indirect injection) (EP6C, EP6C M, EP3C, EP3, EP6)
- Timing: timing gear (without removal) (direct injection) (variable valve lift) (EP6CDTX)
- Removing - refitting: timing belt (DW10BTED4)
- Removing - refitting: timing belt (DV6ATED4, DV6TED4, 1.6 HDi 90 FAP)
- Removing - refitting: timing belt (EW10A)
- Removing - refitting: timing belt (TU5JP4)
- Removing - refitting: timing chain - EP engine (indirect injection) (EP6C, EP6C M, EP3C, EP6, EP3)
- Removing - refitting: engine timing chain (direct injection) (EP6CDT, EP6CDT M, EP6DTS, EP6CDT MD, EP6DT)
- Removing - refitting: timing belt (DV6C, DV6DTED)
- Removing - refitting: timing belt (DW10CTED4 DTR, DW10CB FAP DTR, 2.0 HDi 163 FAP)
- Removing - refitting: timing chain - EP engine (direct injection) (variable valve lift) (EP6CDTX)
- Removing - refitting: timing belt (DV6DTED M, DV6C M)
- Modification: removal of the crankshaft pulley bolt (DW10CTED4 DTR, DW10BTED4, 2.0 HDi 163 FAP)
- Help in diagnosis: noises and vibrations - timing gear (DV6C, 2.0 HDi 163 FAP, EP6CDT M, EP6CDT MD, DV6C M, DW10BTED4, EP6C M, 1.6 HDi 90 FAP, DV6ATED4, DW10CTED4 DTR, EP6CDTX, EP3, EP6DT, DW10CB FAP DTR, DV6DTED, EP6, EP6C, EP6DTS, DV6TED4, EP6CDTS, EP3C, EP6CDT, DV6DTED M)
Lubrication
- Check: oil pressure (1.6 HDi 90 FAP, DV6TED4, DV6ATED4)
- Check: oil pressure (EP6DTS, EP6DT)
- Check: oil pressure (DW10BTED4)
- Check: oil pressure (EP3, EP6)
- Check: oil pressure (TU5JP4)
- Check: oil pressure (EW10A)
- Check: oil pressure (DW10CB FAP DTR, 2.0 HDi 163 FAP)
- Check: oil pressure (DV6DTED, DV6C)
- Check: oil pressure (EP6CDT MD, EP6CDT, EP6CDT M)
- Check: oil pressure (EP3C, EP6C M, EP6C)
- Check: oil pressure (EP6CDTX)
- Check: oil pressure (DV6C M engines) (DV6C M)
- Check: oil pressure (DV6DM, DV6EM engines all types) (DV6DTED M)
- Removing - refitting: oil pressure sensor (EP6)
- Removing - refitting: oil pressure sensor (DV6TED4, 1.6 HDi 90 FAP, DV6ATED4)
- Removing - refitting: engine oil temperature and level sensor (1.6 HDi 90 FAP, DV6TED4, DV6ATED4)
- Removing - refitting: oil pressure sensor (DW10BTED4)
- Removing - refitting: engine oil temperature and level sensor (DW10BTED4)
- Removing - refitting: engine oil temperature and level sensor (EP6)
- Removing - refitting: engine oil temperature and level sensor (EP6DT)
- Removing - refitting: oil pressure sensor (EP6DT)
- Removing - refitting: Engine oil temperature and level sensor (DW10CB FAP DTR, 2.0 HDi 163 FAP, DW10CTED4 DTR)
- Removing - refitting: oil pressure sensor (DW10CB FAP DTR, 2.0 HDi 163 FAP, DW10CTED4 DTR)
- Removing - refitting: engine oil temperature and level sensor (EP6C, EP6C M, EP3C)
- Removing - refitting: oil pressure sensor (EP6C, EP6C M, EP3C)
- Removing - refitting: engine oil temperature and level sensor (DV6C, DV6DTED)
- Removing - refitting: oil pressure sensor (DV6DTED, DV6C)
- Removing-refitting: engine oil temperature and level sensor (EP6CDT MD, EP6CDT M, EP6CDT)
- Removing - refitting: engine oil pressure sensor (EP6CDT MD, EP6CDT, EP6CDT M)
- Removing - refitting: oil separator (DW10CB FAP DTR, DW10CTED4 DTR, 2.0 HDi 163 FAP)
- Removing - refitting: oil pump (2.0 HDi 163 FAP, DW10CTED4 DTR, DW10CB FAP DTR)
- Removing - refitting: engine oil temperature and level sensor (EP6CDTX)
- Removing - refitting: oil pressure sensor (EP6CDTX)
- Removing - refitting: engine oil temperature and level sensor (DV6DTED, DV6C)
- Removing - refitting: oil filter support (DW10CB FAP DTR, DW10CTED4 DTR, 2.0 HDi 163 FAP)
- Removing - refitting: oil filter (2.0 HDi 163 FAP, DW10CTED4 DTR)
- Removing - refitting: oil pressure sensor (DV6DTED M, DV6C M)
- Removing - refitting: oil pump (DV6C M, DV6DTED M)
- Removing - refitting: oil level/temperature sensor (DV6C M, DV6DTED M)
- Removing - refitting: oil filter (DV6C, DV6DTED)
- Removing - refitting: oil pump electrovalve (EP6C M, EP6CDTX, EP6CDT, EP6CDT MD, EP6C, EP6CDT M, EP3C, EP6CDTS)
- Removing - refitting: oil pump (DV6TED4, DV6ATED4, 1.6 HDi 90 FAP)
- Removing - refitting: oil filter (DV6 M type engine) (DV6DTED M, DV6C M)
- Removing - refitting: oil filter (DV6TED4 type engine) (DV6ATED4, DV6TED4, 1.6 HDi 90 FAP)
- Help in diagnosis: oil pressure (DV6C, 2.0 HDi 163 FAP, DV6ATED4, EP6C, DW10CTED4 DTR, EP3C, EP6CDT, EP6CDTX, EP3, EP6, DV6DTED M, DV6DTED, DV6C M, DW10BTED4, DV6TED4, EP6DT)
- Help in diagnosis: fluid level (EP6CDT M, DV6DTED, DV6C M, DV6C, EP6CDTX, EP6C, EP6DT, 2.0 HDi 163 FAP, DW10CTED4 DTR, EP3, EP6CDT, EP3C, DV6DTED M, DV6TED4, DV6ATED4, EP6, DW10BTED4)
Engine block
Cylinder head
- Identification - data: engine top (variable valve lift) (EP6, EP3C, EP6C M, EP3, EP6C, EP6CDTX)
- Identification - data: engine top (DW10CTED4 DTR, 2.0 HDi 163 FAP)
- Identification - data: engine top (direct injection) (EP6CDT, EP6DT, EP6CDT MD, EP6CDTS, EP6CDT M, EP6DTS)
- Identification - data: engine top (DV6C, DV6DTED, DV6DTED M, DV6C M)
- Data: cylinder head bolts - cylinder head tightening (DV6ATED4, DV6TED4, 1.6 HDi 90 FAP)
- Data: cylinder head (1.6 HDi 90 FAP, DV6TED4, DV6ATED4)
- Data: valves and valve springs (DV6TED4, 1.6 HDi 90 FAP, DV6ATED4)
- Data: valve seats and guides (1.6 HDi 90 FAP, DV6TED4, DV6ATED4)
- Data: valves and valve springs (TU5JP4)
- Data: valve seats and guides (TU5JP4)
- Data: Cylinder head seal (DV6TED4, 1.6 HDi 90 FAP, DV6ATED4)
- Data: cylinder head bolts - cylinder head tightening (DW10BTED4)
- Data: valve seats and guides (DW10BTED4)
- Data: valves and valve springs (DW10BTED4)
- Stripping - re-assembling: cylinder head (DV6ATED4, DV6TED4, 1.6 HDi 90 FAP)
- Stripping-assembling: cylinder head (DW10BTED4)
- Identification - data: cylinder head, cylinder head gasket and cylinder head bolts (camshaft bearing carriers) (EW10A)
- Removing - refitting: cylinder head (DW10BTED4)
- Removing - refitting: cylinder head (on the vehicle) (EP6)
- Removing - refitting: cylinder head (EP6DT)
- Removing - refitting: cylinder head (on the vehicle) (DV6TED4, DV6ATED4, 1.6 HDi 90 FAP)
- Removing - refitting: cylinder head on the vehicle (EP3)
- Removing - refitting: cylinder head (on vehicle) (EW10A)
- Removing - refitting: cylinder head (on vehicle) (TU5JP4)
- Removing - refitting: cylinder head (on vehicle) (EP3C, EP6C M, EP6C)
- Removal - refitting: cylinder head on the vehicle (DV6DTED, DV6C)
- Removing - refitting: Cylinder head (EP6CDT MD, EP6CDT M, EP6CDT)
- Removing - refitting: cylinder head (on the vehicle) (DW10CB FAP DTR, 2.0 HDi 163 FAP, DW10CTED4 DTR)
- Removing - refitting: cylinder head cover (DV6DTED, DV6C)
- Removing - refitting: cylinder head (on the vehicle) (EP6CDTX)
- Removing - refitting: cylinder head cover (DV6DTED M, DV6C M)
- Removal - refitting: cylinder head (on vehicle) (DV6DTED M, DV6C M)
- Modification: work on diesel injector (DV6TED4 type engine) (DV6ATED4, 1.6 HDi 90 FAP, DV6TED4)
- Removing - refitting: air filter unit (DV6C, DV6DTED)
- Removing - refitting: inlet air metering unit (DV6DTED, DV6C)
- Removing - refitting: air inlet pipe (DV6C, DV6DTED)
- Removing - refitting: air inlet manifold (EP6CDT M, EP6CDT MD, EP6CDT)
- Removing - refitting: intake air distributor (DW10CTED4 DTR, DW10CB FAP DTR, 2.0 HDi 163 FAP)
- Removing - refitting: turbo air cooler by-pass unit (DV6DTED, DV6C)
- Removing - refitting: air inlet manifold (EP6CDTX)
- Removing - refitting: air filter unit (DV6DTED M, DV6C M)
- Removing - refitting: turbo air cooler by-pass unit (DV6C M, DV6DTED M)
- Removing - refitting: air inlet pipe (DV6C M, DV6DTED M)
Cooling system
- Identification - data: cooling system (engine type EP6) (EP6)
- Identification - data: cooling system (EP6DT engine) (EP6DT)
- Identification - data: engine cooling system DW10BTED4 (DW10BTED4)
- Identification - data: engine cooling system (type DV6) (DV6TED4, 1.6 HDi 90 FAP, DV6ATED4)
- Identification - data: engine cooling system (EP6DTS)
- Identification - data: cooling system (engine type EP3) (EP3)
- Identification - data: cooling system (TU5JP4 engine type) (TU5JP4)
- Identification - data: cooling system (EW10A engine type) (EW10A)
- Identification - data: engine cooling system (type EP6CDT/MCM) (EP6CDT)
- Identification - data: engine cooling system (type EP6C) (EP6C)
- Identification - data: engine cooling system (type EP6CDT/MCM) (EP6CDT) — variant 2
- Removing - refitting: coolant pump (DW10BTED4)
- Removing - refitting: coolant outlet housing (TU5JP4)
- Removing - refitting: engine cooling radiator (DW10BTED4)
- Removing - refitting: coolant outlet housing (DW10BTED4)
- Removing - refitting: engine cooling radiator (EP6DT, EP6DTS)
- Removing - refitting: coolant temperature sensor (EP6)
- Removing - refitting: coolant pump (EP6, EP3, EP6DT, EP6DTS)
- Removing - refitting: fan (DV6C M, EP6CDT, DV6ATED4, EP6CDT M, 1.6 HDi 90 FAP, DV6TED4, DW10BTED4, EP6CDT MD, EP6C M, DV6C, DV6DTED M, DV6DTED)
- Removing - refitting: coolant outlet housing (EP6DT, EP6DTS)
- Removing - refitting: coolant outlet housing (EP6)
- Removing - refitting: coolant outlet housing temperature sensor (DW10BTED4)
- Removing - refitting: piloted thermostat (EP6, EP6C, EP3C)
- Removing - refitting: engine cooling radiator (EP3, EP6)
- Removing - refitting: piloted thermostat (EP6DT)
- Removing - refitting: coolant pump (DV6TED4, 1.6 HDi 90 FAP, DV6ATED4)
- Removing - refitting: coolant temperature sensor (DV6ATED4, DV6TED4, 1.6 HDi 90 FAP)
- Removing - refitting: coolant outlet housing (DV6TED4, 1.6 HDi 90 FAP, DV6ATED4)
- Removing - refitting: coolant temperature sensor (EP6DT)
- Removing - refitting: electric coolant pump (turbocharger) (EP6DT)
- Removing - refitting: engine cooling radiator (DV6TED4, 1.6 HDi 90 FAP, DV6ATED4)
- Removing - refitting: coolant outlet housing (EP3)
- Removing - refitting: engine cooling radiator (EW10A)
- Removing - refitting: coolant pump (EW10A)
- Removing - refitting: coolant outlet housing (EW10A)
- Removing - refitting: coolant temperature sensor (EP6CDT M, EP6CDT MD, EP6CDT)
- Removing - refitting: coolant temperature sensor (EP6C, EP3C)
- Removing - refitting: coolant pump (EP6C, EP6C M)
- Removing - refitting: coolant outlet housing (EP3C, EP6C)
- Removing - refitting: engine cooling radiator (EP6C M, EP3C, EP6C)
- Removing - refitting: coolant pump (DV6C, DV6DTED)
- Removing - refitting: coolant temperature sensor (DV6C, DV6DTED)
- Removing - refitting: engine cooling radiator (DV6DTED M, DV6C, DV6DTED, DV6C M)
- Removing - refitting: coolant outlet housing (DV6C, DV6DTED)
- Removing - refitting: engine cooling radiator (EP6CDT M, EP6CDT MD, EP6CDT)
- Removing-refitting: turbocharger cooling electric coolant pump (EP6CDT M, EP6CDT MD, EP6CDT)
- Removing - refitting: coolant outlet housing (EP6CDT MD, EP6CDT M, EP6CDT)
- Removing - refitting: coolant pump (EP6CDT MD, EP6CDT M, EP6CDT)
- Removing - refitting: coolant outlet housing (2.0 HDi 163 FAP, DW10CB FAP DTR, DW10CTED4 DTR)
- Removing - refitting: coolant temperature sensor (DW10CB FAP DTR, DW10CTED4 DTR, 2.0 HDi 163 FAP)
- Removing - refitting: engine cooling radiator (DW10CTED4 DTR, 2.0 HDi 163 FAP, DW10CB FAP DTR)
- Removing - refitting: Coolant pump (EP3C)
- Removing - refitting: coolant inlet manifold (DV6C, DV6DTED)
- Removing - refitting: turbocharger cooling electric coolant pump (EP6CDTX)
- Removing - refitting: coolant outlet housing (EP6CDTX)
- Removing - refitting: coolant temperature sensor (EP6CDTX)
- Removing - refitting: coolant pump (EP6CDTX)
- Removing - refitting: fan (EP6CDTX)
- Removing - refitting: engine cooling radiator (EP6CDTX)
- Removing - refitting: cooling fan (DW10CTED4 DTR, DW10CB FAP DTR, 2.0 HDi 163 FAP)
- Removing - refitting: Coolant pump (DW10CB FAP DTR, DW10CTED4 DTR, 2.0 HDi 163 FAP)
- Removing - refitting: coolant outlet housing (EP6C M)
- Removing - refitting: Coolant pump (DV6DTED M, DV6C M)
- Removing - refitting: coolant inlet manifold (DV6C M, DV6DTED M)
- Removing - refitting: coolant temperature sensor (EP6CDT M, EP6CDT MD)
- Removing - refitting: coolant outlet housing (DV6C M, DV6DTED M)
- Draining - filling - bleeding: cooling circuit (EP3C, EP6C)
- Drain and refill - refilling - bleeding: cooling system
- Operating methods: engine cooling (Summary)
- Flow chart: hdi direct injection system DELPHI DCM 3.5 (DW10CTED4 - DW10DTED4 engines)
Air and fuel supply
- Check: air supply circuit (DW10BTED4)
- Check: air supply circuit (DV6TED4, DV6ATED4, 1.6 HDi 90 FAP)
- Check: Vacuum circuit (DV6C, DV6DTED, DV6C M, DV6DTED M)
- Check: Vacuum circuit (2.0 HDi 163 FAP, DW10CB FAP DTR, DW10CTED4 DTR)
- Removing - refitting: fuel flow regulation electrovalve (DELPHI assembly) (DW10BTED4)
- Removing - refitting: fuel pump and gauge assembly (DV6DTED, DV6TED4, DW10BTED4, DV6C M, 1.6 HDi 90 FAP, DV6C, DV6ATED4, DV6DTED M)
- Removing - refitting: fuel filter (DW10BTED4)
- Removing - refitting: integrated air intake system (DW10BTED4)
- Removing - refitting: air inlet manifold (EP6, EP3, EP6C M)
- Removing - refitting: fuel pump and gauge assembly (EP6DT, EP6)
- Removing - refitting: fuel tank (EP6)
- Removing - refitting: fuel tank (EP6DTS, EP6DT)
- Removing - refitting: fuel tank (DW10CB FAP DTR, DW10BTED4, DW10CTED4 DTR, 2.0 HDi 163 FAP)
- Removing - refitting: motorised throttle housing (EP6DT)
- Removing - refitting: inlet air pressure sensor (1.6 HDi 90 FAP, DV6ATED4, DV6TED4)
- Removing - refitting: fuel tank (DV6TED4, 1.6 HDi 90 FAP, DV6ATED4)
- Removing - refitting: fuel filter (DV6TED4, 1.6 HDi 90 FAP, DV6ATED4)
- Removing - refitting: integrated air intake system (DV6TED4, DV6ATED4, 1.6 HDi 90 FAP)
- Removing - refitting: inlet air pressure sensor (EP6DT)
- Removing - refitting: fuel tank (EP3)
- Removing - refitting: fuel tank (TU5JP4)
- Removing - refitting: fuel tank (EW10A)
- Removing - refitting: fuel filter (TU5JP4)
- Removing - refitting: fuel filter (DW10CB FAP DTR, DW10CTED4 DTR, 2.0 HDi 163 FAP)
- Removing - refitting: Entire fuel filter with its support (DW10CB FAP DTR, DW10CTED4 DTR, 2.0 HDi 163 FAP)
- Removing - refitting: inlet air metering unit (2.0 HDi 163 FAP, DW10CB FAP DTR, DW10CTED4 DTR)
- Removing - refitting: air cleaner (EP3C)
- Removing - refitting: fuel pump and gauge assembly (EW10A)
- Removing - refitting: air cleaner (EP6C)
- Removing - refitting: Fuel tank (EP6C, EP6C M, EP3C)
- Removing - refitting: fuel tank (DV6DTED, DV6C)
- Removing - refitting: fuel filter (DV6C, DV6DTED)
- Removing-refitting: inlet air pressure sensor (EP6CDT MD, EP6CDT M, EP6CDT)
- Removing - refitting: fuel gauge and pump assembly (EP6CDT MD, EP6CDT M, EP6DT)
- Removing - refitting: fuel tank (EP6CDT M, EP6CDT MD, EP6CDT)
- Removing - refitting: fuel pump and gauge assembly (2.0 HDi 163 FAP, DW10CTED4 DTR, DW10CB FAP DTR)
- Removing - refitting: inlet air pressure and temperature sensor (DW10CTED4 DTR, 2.0 HDi 163 FAP, DW10CB FAP DTR)
- Removing - refitting: fuel pump and gauge assembly (EP3C, EP6C M)
- Removing - refitting: fuel pump-gauge assembly (EP6CDTX)
- Removing - refitting: fuel tank (EP6CDTX)
- Removing - refitting: inlet air pressure sensor (EP6CDTX)
- Removing - refitting: Motorised throttle unit (EP6CDTX)
- Removing - refitting: fuel filter (DV6C M, DV6DTED M)
- Removing - refitting: Fuel tank (DV6DTED M, DV6C M)
- Drain and refill - refilling: fuel tank
- Check: fuel additive circuit
- Check: additive level (DW10CB FAP DTR, DV6DTED, DV6DTED M, DW10CTED4 DTR, 2.0 HDi 163 FAP, DV6C M, DV6C)
- Removing - refitting: fuel additive pump (DW10BTED4)
- Removing - refitting: fuel additive unit (DW10BTED4)
- Removing - refitting: canister absorber (EP6, EP6DT)
- Removing - refitting: canister discharge electrovalve (EP6)
- Removing - refitting: fuel additive tank (1.6 HDi 90 FAP, DV6TED4)
- Removing - refitting: fuel additive pump (1.6 HDi 90 FAP, DV6TED4)
- Removing - refitting: additive housing (DV6C)
- Removing - refitting: fuel additive tank (DV6DTED, DV6C)
- Removing - refitting: additive reservoir (DW10CB FAP DTR, 2.0 HDi 163 FAP, DW10CTED4 DTR)
- Replacement: flexible additive reservoir (fuel) (DW10BTED4)
- Replacement: flexible additive reservoir (1.6 HDi 90 FAP, DV6TED4)
- Refilling: additive tank (DW10CB FAP DTR, 2.0 HDi 163 FAP, DW10CTED4 DTR)
- Refilling: additive tank (EURO 5) (DV6C, DV6DTED)
- Refilling: additive tank (DV6DTED, DW10CB FAP DTR, DV6C M, DV6DTED M, DV6C, 2.0 HDi 163 FAP, DW10CTED4 DTR)
- Modification: particle filter additive
- Removing - refitting: fuel filler flap
- Removing - refitting: fuel filler flap — variant 2
- Removing - refitting: central voltage retention device (DV6C)
- Table: fault codes - Fuel additive ECU
- Table: fault codes - Fuel additive ECU — variant 2
- Additional information: reservoir cap - tank unit module - reservoir
- Help in diagnosis: fuel gauging system
Exhaust
- Identification - data: exhaust system (DW10BTED4)
- Tightening torques: exhaust system (EP6DTS, EP6DT)
- Tightening torques: exhaust system (EP6, EP3)
- Tightening torques: exhaust system (TU5JP4)
- Tightening torques: exhaust system (DW10BTED4)
- Identification - data: exhaust system ep6dt (EP6DT, EP6DTS)
- Identification - data: exhaust system (EP6, EP3)
- Identification - data: exhaust system (DV6TED4, 1.6 HDi 90 FAP, DV6ATED4)
- Tightening torques: exhaust system (DV6TED4, 1.6 HDi 90 FAP, DV6ATED4)
- Tightening torques: exhaust system (EW10A)
- Identification - data: exhaust system (EW10A)
- Identification - data: exhaust system (TU5JP4)
- Tightening torques: exhaust system (engine TU5JP4) (TU5JP4)
- Tightening torques: exhaust system (EP6C, EP6C M, EP3C)
- Identification - data: exhaust system (EP6C)
- Tightening torques: exhaust system (DV6C, DV6DTED)
- Tightening torques: exhaust system (EP6CDT, EP6CDT MD, EP6CDT M)
- Identification - data: exhaust system (EP6CDT M, EP6CDT MD, EP6CDT)
- Tightening torques: exhaust system (2.0 HDi 163 FAP, DW10CTED4 DTR, DW10CB FAP DTR)
- Tightening torques: exhaust system (EP6CDTX)
- Tightening torques: exhaust system (DV6C M, DV6DTED M)
- Removing - refitting: catalytic converter (EP6DTS, EP6DT)
- Removing - refitting: exhaust manifold - turbocharger (EP6DT, EP6DTS)
- Removing - refitting: exhaust manifold (DW10BTED4)
- Removing - refitting: exhaust system (DW10BTED4)
- Removing - refitting: pre-catalyst (DW10BTED4)
- Removing - refitting: exhaust system (EP6DT, EP6DTS)
- Removing - refitting: exhaust system (EP6)
- Removing - refitting: exhaust manifold/catalytic converter assembly (EP6C, EP3C, EP6C M, EP6, EP3)
- Removing - refitting: catalytic converter assembly / particulate emission filter (pef) (1.6 HDi 90 FAP, DV6TED4)
- Removing - refitting: catalytic converter (DV6ATED4, DV6TED4)
- Removing - refitting: exhaust system (DV6TED4, 1.6 HDi 90 FAP, DV6ATED4)
- Removing - refitting: exhaust system (EP3)
- Removing - refitting: exhaust system (TU5JP4)
- Removing - refitting: exhaust system (EW10A)
- Removing - refitting: exhaust manifold and/or pre-catalytic converter (EW10A)
- Removing - refitting: exhaust manifold (TU5JP4)
- Removing - refitting: exhaust system (EP6C)
- Removing - refitting: exhaust manifold (DV6C, DV6DTED)
- Removing - refitting: catalytic converter/particle filter assembly (DV6DTED, DV6C)
- Removing - refitting: exhaust system (DV6C)
- Removing - refitting: exhaust system (EP6CDT M, EP6CDT, EP6CDT MD)
- Removing - refitting: catalytic converter (EP6CDT M, EP6CDT, EP6CDT MD)
- Removing - refitting: exhaust system (EP6C M, EP3C)
- Removing - refitting: exhaust system (DV6C, DV6DTED)
- Removing - refitting: pre-catalyst (2.0 HDi 163 FAP, DW10CB FAP DTR, DW10CTED4 DTR)
- Removing - refitting: exhaust system (EP6CDTX)
- Removing - refitting: exhaust manifold / turbocharger (EP6CDTX)
- Removing - refitting: catalytic converter (EP6CDTX)
- Removing - refitting: exhaust system (DW10CTED4 DTR, DW10CB FAP DTR, 2.0 HDi 163 FAP)
- Removing - refitting: exhaust manifold (DV6DTED M, DV6C M)
- Removing - refitting: exhaust system (DV6C M, DV6DTED M)
- Removing - refitting: catalytic converter (DV6C M, DV6DTED M)
- Modifications: connecting sleeve / intermediate exhaust line
- Removing - refitting: particle filter (DW10BTED4)
- Removing - refitting: exhaust gas pressure sensor pressure take-off (DW10BTED4)
- Removing - refitting: exhaust gas pressure sensor pressure take-off (1.6 HDi 90 FAP, DV6TED4)
- Removing - refitting: particle filter (DV6DTED, DV6C)
- Removal - refitting: exhaust gas pressure sensor pressure take-off (DV6DTED, DV6C)
- Removing - refitting: particle filter (DW10CTED4 DTR, 2.0 HDi 163 FAP, DW10CB FAP DTR)
- Removing - refitting: particle filter (1.6 HDi 90 FAP, DV6TED4)
- Forced regeneration: particle filter
- Forced regeneration: particle filter (technical note)
Emission control
- Removing - refitting: oxygen sensor (EP6)
- Removing - refitting: oxygen sensor (EP6DT)
- Removing - refitting: oxygen sensor (EP6C, EP3C)
- Removing - refitting: oxygen sensor (DV6C, DV6DTED)
- Removing-refitting: oxygen sensors (EP6CDT MD, EP6CDT M, EP6CDT)
- Removing - refitting: oxygen sensor (DW10CB FAP DTR, 2.0 HDi 163 FAP, DW10CTED4 DTR)
- Removing - refitting: Oxygen sensors (EP6CDTX)
- Removing - refitting: oxygen sensor (EP6C M)
- Check: exhaust gas recirculation circuit (DW10BTED4)
- Check: exhaust gas recirculation circuit (DV6TED4, 1.6 HDi 90 FAP, DV6ATED4)
- Check: exhaust gas recirculation circuit (2.0 HDi 163 FAP, DW10CB FAP DTR, DW10CTED4 DTR)
- Check: exhaust gas recirculation circuit (DV6DTED, DV6C)
- Removing - refitting: exhaust gas recycling solenoid valve (DW10BTED4)
- Removing - refitting: exhaust gas recycling (EGR) heat exchanger (DW10BTED4)
- Removing - refitting: exhaust gas temperature sensor (DW10BTED4)
- Removing - refitting: exhaust gas pressure sensor (DW10BTED4)
- Removing - refitting: exhaust gas pressure sensor (1.6 HDi 90 FAP, DV6TED4)
- Removing - refitting: exhaust gas recycling solenoid valve (DV6ATED4, DV6TED4, 1.6 HDi 90 FAP)
- Removing - refitting: purge canister solenoid valve (EP6DT)
- Removing - refitting: exhaust gas pressure sensor (DW10CB FAP DTR, DW10CTED4 DTR, 2.0 HDi 163 FAP)
- Removing - refitting: purge canister solenoid valve (EP3C, EP6C M, EP6C)
- Removing - refitting: exhaust gas temperature sensor (DV6DTED, DV6C)
- Removing - refitting: electrically-controlled exhaust gas recycling valve (DV6DTED, DV6C)
- Removing-refitting: purge canister solenoid valve (EP6CDT, EP6CDT M, EP6CDT MD)
- Removing - refitting: EGR module assembly (DV6C, DV6DTED)
- Removing - refitting: exhaust gas temperature sensor (DW10CTED4 DTR, 2.0 HDi 163 FAP, DW10CB FAP DTR)
- Removing - refitting: exhaust gas recycling module (DW10CTED4 DTR, 2.0 HDi 163 FAP, DW10CB FAP DTR)
- Removing - refitting: Canister discharge electrovalve (EP6CDTX)
- Removing - refitting: electrically-controlled exhaust gas recycling valve (DV6C M, DV6DTED M)
- Removing - refitting: EGR module assembly (DV6DTED M, DV6C M)
- Removing - refitting: exhaust gas temperature sensor (DV6TED4, 1.6 HDi 90 FAP)
- Modification: oxygen sensor
- Help in diagnosis: electric EGR valve DV6 engine type (BOSCH) (Summary) (DV6TED4, 1.6 HDi 90 FAP, DV6C, DV6ATED4)
- Help in diagnosis: electric EGR valve DW10B DELPHI engine type (Summary) (DW10BTED4)
Turbocharging
- Check: turbocharge pressure (EP6DTS, EP6DT)
- Check: turbocharge pressure (DW10BTED4)
- Check: turbocharge pressure (DV6TED4, DV6ATED4, 1.6 HDi 90 FAP)
- Check: turbocharger pressure (DV6C, DV6DTED)
- Check: turbocharge pressure (DW10CTED4 DTR, DW10CB FAP DTR, 2.0 HDi 163 FAP)
- Checking: turbocharge pressure (DV6DTED M, DV6C M)
- Removing - refitting: turbocharger air cooler (EP6DT, EP6DTS)
- Removing - refitting: turbocharger air cooler (DW10BTED4)
- Removing - refitting: turbocharger (DW10BTED4)
- Removing - refitting: turbocharger pressure regulation electrovalve (DW10BTED4)
- Removing - refitting: double inlet air doser unit (DV6TED4, 1.6 HDi 90 FAP)
- Removing - refitting: inlet air metering unit (DV6TED4, 1.6 HDi 90 FAP, DV6ATED4)
- Removing - refitting: turbocharger pressure regulation electrovalve (1.6 HDi 90 FAP, DV6TED4, DV6ATED4)
- Removing - refitting: turbocharger (MHI) (DV6ATED4)
- Removing - refitting: variable geometry turbocharger (GARETT) (DV6TED4, 1.6 HDi 90 FAP)
- Removing - refitting: turbocharger discharge electrovalve (EP6DTS, EP6CDT MD, EP6DT, EP6CDT M)
- Removing - refitting: turbocharger air cooler (DV6TED4, 1.6 HDi 90 FAP, DV6ATED4)
- Removing - refitting: turbocharger pressure regulation electrovalve (EP6DT)
- Removing - refitting: turbocharger wastegate valve (DW10BTED4)
- Removing - refitting: turbocharger pressure regulation electrovalve (EP6DTS, EP6CDT, EP6CDT M, EP6CDT MD)
- Removing - refitting: turbocharger pressure regulation electrovalve (DV6C, DV6DTED)
- Removing - refitting: turbocharger (DV6C)
- Removing - refitting: turbocharger air cooler (DV6C M, DV6C, DV6DTED, DV6DTED M)
- Removing - refitting: exhaust manifold / Turbocharger (EP6CDT MD, EP6CDT, EP6CDT M)
- Removing - refitting: turbocharger air cooler (EP6CDT MD, EP6CDT, EP6CDT M)
- Removing - refitting: turbocharger air cooler (DW10CB FAP DTR, DW10CTED4 DTR, 2.0 HDi 163 FAP)
- Removing - refitting: turbocharger (DW10CB FAP DTR, 2.0 HDi 163 FAP, DW10CTED4 DTR)
- Removing - refitting: control solenoid valves (turbocharger, inlet air mixing, inlet air cooling, EGR) (2.0 HDi 163 FAP, DW10CB FAP DTR, DW10CTED4 DTR)
- Removing - refitting: turbocharger (DV6DTED)
- Removing - refitting: turbocharger pressure regulation electrovalve (EP6CDTX)
- Removing - refitting: turbocharger air cooler (EP6CDTX)
- Removing - refitting: Turbocharger (GARRETT) (DV6C M)
- Removing - refitting: Turbocharger (MHI) (DV6DTED M)
- Removing - refitting: turbocharger pressure regulation electrovalve (DV6DTED M, DV6C M)
- General: variable geometry turbocharger
- Preliminary check: variable geometry turbocharger
- Instructions: diagnostic assistance document
- Help in diagnosis: noises and vibrations - turbocharging (DV6DTED M, EP6DT, DV6TED4, EP6DTS, DV6ATED4, DW10CTED4 DTR, DV6C, DW10BTED4, 2.0 HDi 163 FAP, DV6C M, EP6CDT MD, EP6CDTS, 1.6 HDi 90 FAP, DW10CB FAP DTR, DV6DTED, EP6CDT M, EP6CDT, EP6CDTX)