Manual sections
Wiring diagrams- Battery
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- Confort
- Connector pinouts
- Current generation
- Dashboard
- Driver information
- Electrical harnesses
- Engine
- Equipment
- Front anti -roll bar
- Front axle
- Front door trim
- Front doors
- Front seats
- Front section
- Front shock absorbers
- Gearbox assembly
- General points
- General points about the vehicle
- Glovebox
- Instrument panel
- Instruments and controls
- Lighting - signalling
- Mechanical
- Noises and vibrations
- Other
- Power unit
- Pre-heating
- Protections and doors
- Re-assembling
- Rear axle
- Rear door trim
- Rear doors
- Rear seats
- Rear section
- Rear shock absorbers
- Roof bow
- Roof panel
- Side structure
- Starting
- Steering
- Suspension
- Transmission
- Washing and wiping
Repair manual
Engine Peugeot 307 3C facelift
Step-by-step instructions on "Engine" for Peugeot 307 3C facelift (2005–2008). Pick an article — removal, installation, adjustment and diagnostics with illustrations.
Crankshaft
- Data: conrods (DW10ATED)
- Data: pistons-gudgeon pins-rings (DW10ATED)
- Data: crankshaft - crankshaft bearing shells (DW10ATED)
- Data - tightening torques: engine equipment (ET3J4)
- Identification - data - tightening torques: engine equipment (DW10BTED4)
- Identification - data - tightening torques: engine equipment (DV6TED4)
- Data - identifications: crankshaft (ET3J4)
- Identification - data - tightening torques: engine equipment (EW10J4S)
- Data: pistons, piston rings, the piston shaft (DV6ATED4, DV6TED4, 1.6 HDi 90 FAP)
- Data: conrods - connecting rod half shells (1.6 HDi 90 FAP, DV6TED4, DV6ATED4)
- Data: crankshaft - crankshaft bearing shells (DV6TED4, 1.6 HDi 90 FAP, DV6ATED4)
- Data: conrods (TU5JP4)
- Data: pistons - piston rings (TU5JP4)
- Data: crankshaft - crankshaft half shells (TU5JP4)
- Data - tightening torques: engine equipment (TU5JP4)
- Identification - data: pistons - the piston shaft - piston rings (EW10A, EW10J4S)
- Data: connecting rods / connecting rod bearing halfshells (EW10A, EW10J4S)
- Data: crankshaft - crankshaft half bearing shells (EW10J4S, EW10A)
- Data: conrods (DW10BTED4)
- Data: crankshaft - crankshaft half bearing shells (DW10BTED4)
- Data: pistons - little ends - piston rings (DW10BTED4)
- Check: liner protrusion (aluminium block) (ET3J4)
- Removing - refitting: ancillary drive belt (DW10ATED)
- Removing - refitting: engine ring seals (DW10ATED)
- Removing - refitting: ancillary drive belt (without air conditioning and with power steering) (TU5JP4)
- Removing - refitting: ancillary drive belt (with air conditioning and with power steering) (TU5JP4)
- Removing - refitting: engine ring seals (DW10BTED4)
- Removing - refitting: ancillary drive belt (EC5)
- Removing - refitting: engine ring seals (EC5)
- Removing - refitting: ancillary drive belt (TU5JP4)
- Removing - refitting: ancillary drive belt (DW10BTED4)
- Removing - refitting: ancillary drive belt (ET3J4)
- Removing - refitting: ancillary drive belt (1.6 HDi 90 FAP, DV6ATED4, DV6TED4)
- Removing - refitting: engine ring seals (1.6 HDi 90 FAP, DV6TED4, DV6ATED4)
- Removing - refitting: ancillary drive belt (EW10A)
- Dismantling - re-assembly: conrods - pistons (ET3J4, TU5JP4)
- Removing - refitting: flexible ancillary drive belt (with air conditioning compressor) (DV6ATED4, DV6TED4, 1.6 HDi 90 FAP)
- Removing - refitting: flexible ancillary drive belt (without air conditioning compressor) (DV6ATED4, DV6TED4, 1.6 HDi 90 FAP)
- Dismantling - refitting: connecting rod/piston assemblies (DV6TED4, 1.6 HDi 90 FAP, DV6ATED4)
- Matching: bearing shells (EW10A, EW10J4S)
- Dismantling - re-assembly: pistons/con.rods (EW10J4S, EW10A)
- Modification: ancillary drive belt (DV6TED4, 1.6 HDi 90 FAP, DV6ATED4)
- Data - identifications: crankshaft (TU5JP4)
- Identification - data: pistons - piston rings (TU5JP4)
- Identification - data: conrods - half shells (ET3J4)
- Identification - data: pistons - piston rings (ET3J4)
- Dismantling - assembly: connecting rods - pistons (TU5JP4)
- Aid to mechanical diagnosis: double damped engine flywheel
- Removing - refitting: ancillary drive belt (EW10J4S)
- Help in diagnosis: noises and vibrations - components relating to drive of auxiliaries
Timing gear
- Data: camshaft (DW10ATED)
- Data: camshafts (DV6TED4, DV6ATED4, 1.6 HDi 90 FAP)
- Data: camshafts (TU5JP4)
- Data: timing gear (1.6 HDi 90 FAP, DV6TED4, DV6ATED4)
- Data: camshaft (EW10J4S, EW10A)
- Data: camshafts (DW10BTED4)
- Data: timing gear (DW10BTED4)
- Adjustment: camshaft position sensor (DW10BTED4)
- Adjustment: camshaft position sensor (DV6TED4)
- Removing - refitting: camshaft (DW10ATED)
- Dismantling - re-assembly: Camshaft (EC5)
- Removing - refitting: camshaft (TU5JP4)
- Removing - refitting: camshaft carrier (DV6TED4, DV6ATED4, 1.6 HDi 90 FAP)
- Identification - data - tightening torques: timing gear
- Identification - data - tightening torques: timing gear — variant 2
- Identification - data - tightening torques: timing gear — variant 3
- Identification - data - tightening torques: timing gear — variant 4
- Identification - data - tightening torques: timing gear — variant 5
- Identification - data: camshafts (ET3J4)
- Check: setting the valve timing (DW10ATED)
- Check: Setting the timing (EC5)
- Removing - refitting: timing belt (DW10ATED)
- Dismantling - re-assembly: timing belt (EC5)
- Removing - refitting: timing belt (TU5JP4)
- Removing - refitting: camshafts (EW10J4S)
- Removing - refitting: timing belt (ET3J4)
- Removing - refitting: timing belt (second assembly) (EW10J4, EW10J4S)
- Removing - refitting: timing belt (DW10BTED4)
- Removing - refitting: camshafts (DW10BTED4)
- Removing - refitting: timing belt (EW10A)
- Removing - refitting: camshaft (EW10A)
- Removing - refitting: timing belt (DV6TED4, DV6ATED4, 1.6 HDi 90 FAP)
- Fitting: clip on valve rocker (DV6TED4)
- Modification: removal of the crankshaft pulley bolt (DW10ATED, DW10BTED4, DW10TD)
- Help in diagnosis: noises and vibrations - timing gear (DV6ATED4, 1.6 HDi 90 FAP, DW10BTED4, DV6TED4, DW10TD, DW10ATED)
Lubrication
- Modification: front wheel arch stiffener (TU5JP4)
- Data - tightening torques - lubrication (EW10J4S)
- Data - tightening torques: engine lubrication (DV6TED4, EW10A, ET3J4, TU5JP4, 1.6 HDi 90 FAP, EW10J4S, DW10BTED4)
- Capacity: engine oil
- Checking: oil pressure (EC5)
- Check: oil pressure (DW10ATED)
- Check: oil pressure (With oil pressure switch) (ET3J4, DW10BTED4, TU5JP4)
- Check: oil pressure (Without oil pressure switch) (EW10A, EW10J4S, DV6ATED4, DV6TED4)
- Removing - refitting: oil pressure sensor (EC5)
- Removing - refitting: oil pump (EC5)
- Removing - refitting: oil pump (DV6ATED4, DV6TED4, 1.6 HDi 90 FAP)
- Removing - refitting: oil filter (DV6TED4 type engine) (DV6ATED4, 1.6 HDi 90 FAP, DV6TED4)
- Modification: Lubrication kit
- Maintenance: recommended ingredients, year 2006
Engine block
- Data: cylinder block (DW10ATED)
- Data: cylinder block (1.6 HDi 90 FAP, DV6TED4, DV6ATED4)
- Data: dynamic seals (TU5JP4)
- Data: cylinder block (EW10A, EW10J4S)
- Data: cylinder block (DW10BTED4)
- Data - identification: cylinder block (TU5JP4)
- Tightening torques: cylinder block (ET3J4)
- Identification - data - tightening torques: cylinder block (DV6TED4)
- Data - tightening torques: cylinder block (DW10BTED4)
- Data - identifications: cylinder block (ET3J4)
Cylinder head
- Data: valves and valve springs (DW10ATED)
- Data: valve seats and guides (DW10ATED)
- Data: cylinder head gasket (DW10TD, DW10ATED)
- Data: cylinder head (DW10ATED)
- Data: cylinder head bolts - cylinder head tightening (DW10ATED)
- Data: cylinder head (DW10BTED4)
- Data: cylinder head bolts - cylinder head tightening (DV6ATED4, DV6TED4, 1.6 HDi 90 FAP)
- Data: cylinder head (DV6TED4, DV6ATED4, 1.6 HDi 90 FAP)
- Data: valves and valve springs (DV6ATED4, DV6TED4, 1.6 HDi 90 FAP)
- Data: valve seats and guides (1.6 HDi 90 FAP, DV6TED4, DV6ATED4)
- Data: valves and valve springs (TU5JP4)
- Data: valve seats and guides (TU5JP4)
- Data: Cylinder head seal (1.6 HDi 90 FAP, DV6TED4, DV6ATED4)
- Data: valve guides (EW10A, EW10J4S)
- Data: valves and valve springs (EW10J4S, EW10A)
- Data: valve seats (EW10A, EW10J4S)
- Data: cylinder head gasket (DW10BTED4)
- Data: cylinder head bolts - cylinder head tightening (DW10BTED4)
- Data: cylinder head - cylinder head gasket - cylinder head bolts (EW10A, EW10J4S)
- Data: valve seats and guides (DW10BTED4)
- Data: valves and valve springs (DW10BTED4)
- Stripping-assembling: cylinder head (DW10ATED)
- Stripping - re-assembling: cylinder head (1.6 HDi 90 FAP, DV6ATED4, DV6TED4)
- Stripping: cylinder head (EW10A, EW10J4S)
- Re-assembling: cylinder head (EW10J4S, EW10A)
- Stripping-assembling: cylinder head (DW10BTED4)
- Identification - data: cylinder head (WMI 935, 936, 8AD, 8BC) (TU5JP4)
- Identification - data: cylinder head gasket (DW10ATED)
- Identification - data - tightening torques: cylinder head
- Identification - data: valve springs (TU5JP4)
- Data: valves (TU5JP4)
- Identification - data - tightening torques: cylinder head — variant 2
- Tightening torques: cylinder head equipment (EW10J4S)
- Identification - tightening torques: cylinder head equipment (ET3J4)
- Tightening torques: cylinder head equipment (DV6TED4)
- Identification - data - tightening torques: cylinder head — variant 3
- Identification - data - tightening torques: cylinder head — variant 4
- Identification - data - tightening torques: cylinder head — variant 5
- Identification - data - tightening torques: cylinder head — variant 6
- Identification - data - tightening torques: cylinder head — variant 7
- Removing - refitting: cylinder head (on the vehicle) (DW10ATED)
- Removing - refitting: cylinder head cover (on the vehicle) (ET3J4)
- Dismantling - re-assembly: cylinder head cover (EC5)
- Dismantling - re-assembly: cylinder head (EC5)
- Removing - refitting: cylinder head (WMI 935, 936, 8AD, 8BC) (EW10A)
- Removing - refitting: cylinder head (WMI 935, 936, 8AD, 8BC) (TU5JP4)
- Removing - refitting: cylinder head (TU5JP4)
- Removing - refitting: Cylinder head cover intake (DW10BTED4)
- Removing - refitting: cylinder head (DW10BTED4)
- Removing - refitting: cylinder head (1.6 HDi 90 FAP, DV6ATED4, DV6TED4)
- Removing - refitting: cylinder head (EW10A)
- Removing - refitting: cylinder head (EW10J4S)
- Refitting: cylinder head (TU5JP4)
- Stripping-assembling: cylinder head (ET3J4)
- Modification: work on diesel injector (DV6TED4 type engine) (1.6 HDi 90 FAP, DV6TED4, DV6ATED4)
- Modification: cylinder head bolts (DW10BTED4)
- Identification - data: valve seats (ET3J4)
- Identification: valves - valve springs (ET3J4)
- Identification - data: valve guides (ET3J4)
- Removing - refitting: air inlet manifold (EC5)
Exhaust
- Tightening torques: exhaust system (TU5JP4)
- Tightening torques: exhaust system (DW10ATED)
- Tightening torques: exhaust system (TU5JP4) — variant 2
- Tightening torques: exhaust system (EC5)
- Identification - tightening torques: exhaust (ET3J4, TU5JP4)
- Identification - tightening torques: exhaust (DW10BTED4)
- Identification - tightening torques: exhaust (DV6TED4)
- Identification - tightening torques: exhaust (ET3J4)
- Removing - refitting: exhaust system (DW10ATED)
- Removing - refitting: exhaust system (TU5JP4)
- Removing - refitting: exhaust system (EC5)
- Removing - refitting: exhaust manifold and/or pre-catalytic converter (EC5)
- Removing - refitting: exhaust manifold (EW10J4S)
- Removing - refitting: pre-catalyst (DW10BTED4)
- Removing - refitting: exhaust manifold (ET3J4)
- Removing - refitting: catalytic converter (DV6TED4, DV6ATED4, 1.6 HDi 90 FAP)
- Removing - refitting: particle filter (DW10BTED4)
- Removing - refitting: particle filter (1.6 HDi 90 FAP, DV6TED4)
- Presentation: particle filter (OS2)
Cooling system
- Principles of operation: cooling system (DW10BTED4)
- Capacity: cooling system
- Removing - refitting: coolant outlet housing (TU5JP4)
- Removing - refitting: engine cooling radiator (DW10ATED)
- Removing - refitting: coolant outlet housing (DW10ATED)
- Removing - refitting: coolant temperature sensor (DW10ATED)
- Removing - refitting: engine cooling radiator (TU5JP4)
- Removing - refitting: fan (TU5JP4)
- Removing - refitting: coolant outlet housing (EW10A)
- Removing - refitting: cooling fan (EC5)
- Removing - refitting: engine cooling radiator (EC5)
- Dismantling - re-assembly: Coolant pump (EC5)
- Removing - refitting: coolant outlet housing/thermostat (EC5)
- Removing - refitting: coolant pump (DW10ATED)
- Removing - refitting: coolant pump (EW10J4S, EW10J4)
- Removing - refitting: coolant pump (DV6ATED4, 1.6 HDi 90 FAP, DV6TED4)
- Removing - refitting: coolant pump (TU5JP4)
- Drain and refill - refilling - bleeding: cooling system
Air and fuel supply
- Removing - refitting: additional fuel tank (Flex Fuel) (TU5JP4)
- Removing - refitting: fuel flow regulation electrovalve (DELPHI assembly) (DW10BTED4)
- Removing - refitting: fuel tank (DW10ATED)
- Removing - refitting: canister (TU5JP4)
- Removing - refitting: fuel filter (TU5JP4)
- Removing - refitting: fuel pump-gauge assembly (EC5)
- Removing - refitting: Motorised throttle unit (EC5)
- Removing - refitting: Fuel tank (EC5)
- Removing - refitting: air filter unit - filter element (EC5)
- Removing - refitting: fuel pump gauge module
- Removing - refitting: additive reservoir (DV6TED4, DV6ATED4, DW10ATED, DW10BTED4)
- Removing - refitting: inlet manifold (EW10J4S)
- Removing - refitting: fuel filter (DV6TED4, DV6ATED4)
- Removing - refitting: integrated air intake system (DV6TED4, DV6ATED4, 1.6 HDi 90 FAP)
- Removing - refitting: fuel tank (DW10BTED4, 1.6 HDi 90 FAP, DV6ATED4, DV6TED4)
- Removing - refitting: fuel gauge (DV6ATED4, DV6TED4, 1.6 HDi 90 FAP, DW10BTED4)
- Removing - refitting: fuel filter (DW10ATED)
- Removing - refitting: fuel pump and gauge assembly (DW10ATED)
- Modification: fuel pipe lower support
- Check: Vacuum circuit (DW10ATED)
- Check: fuel additive circuit
- Refilling: additive reservoir (DW10ATED, DW10BTED4, DV6TED4)
- Modification: particle filter additive
- Removing - refitting: fuel tank
- Removing - refitting: fuel cap cover
- Charging procedure: starting batteries
Emission control
- Removing - refitting: oxygen sensor (EC5)
- Removing - refitting: solenoid valve / exhaust gas recycling (EGR) heat exchanger (DW10ATED)
- Removing - refitting: purge canister solenoid valve (TU5JP4)
- Removing - refitting: Canister discharge electrovalve (EC5)
- Removing - refitting: EGR valve (DW10BTED4)
- Removing - refitting: EGR valve (DV6ATED4, DV6TED4, 1.6 HDi 90 FAP)
- Operations to be carried out on the particulate emission filter with 80 000 Km (EOLYS DPX42 additive) or with 120 000 Km (EOLYS 176 additive) or when the system is clogged (DW10ATED, DW10BTED4, DV6TED4)
- Modification: oxygen sensor
- Modification: particle filter additive - frequency of service operations (DW10ATED, DW10BTED4)
- Frequency of service operations
- Table: fault codes - sensor O2 engine ET3 (MAGNETI MARELLI MM6LP) (ET3J4)
- Help in diagnosis: electric EGR valve DV6 engine type (BOSCH) (Summary) (DV6ATED4, 1.6 HDi 90 FAP, DV6TED4)
- Help in diagnosis: electric EGR valve DW10B / DW10U SIEMENS engine type (Summary) (DW10BTED4)
- Help in diagnosis: electric EGR valve DW10B DELPHI engine type (Summary) (DW10BTED4)
- Help in diagnosis: lambda sensors (Summary) (ET3J4)
Turbocharging
- Identification - data - tightening torques: turbocharging (DV6TED4)
- Identification - data - tightening torques: turbocharging (DV6ATED4)
- Check: turbocharge pressure (DW10ATED)
- Removing - refitting: turbocharger air cooler (DW10ATED)
- Removing - refitting: turbocharger (DW10ATED)
- Removing - refitting: double inlet air doser unit (1.6 HDi 90 FAP, DV6TED4)
- Removing - refitting: inlet air metering unit (DV6TED4, 1.6 HDi 90 FAP, DV6ATED4)
- Removing - refitting: turbocharger wastegate valve (DW10BTED4)
- Removing - refitting: turbocharger (DW10BTED4)
- Removing - refitting: variable geometry turbocharger (GARETT) (DV6TED4, 1.6 HDi 90 FAP)
- Removing - refitting: turbocharger (MHI) (DV6ATED4)
- General: variable geometry turbocharger
- Preliminary check: variable geometry turbocharger
- Instructions: diagnostic assistance document
- Help in diagnosis: noises and vibrations - turbocharging (DW10ATED, DW10BTED4, DV6TED4, 1.6 HDi 90 FAP, DV6ATED4, DW10TD)