Manual sections
Wiring diagrams- Battery
- Body
- Bodywork
- Braking
- Comfort and convenience
- Current generation
- Dashboard
- Driving assistance
- Electrical harnesses
- Engine
- Equipment
- Front anti -roll bar
- Front axle
- Front door trim
- Front doors
- Front seats
- Front section
- Front shock absorbers
- Gearbox assembly
- General points
- General points about the vehicle
- Glovebox
- Instrument panel
- Instruments and controls
- Lighting - signalling
- Mechanical
- Power unit
- Pre-heating
- Protections and doors
- Re-assembling
- Rear axle
- Rear parcel tray
- Rear section
- Rear shock absorbers
- Roof bow
- Roof panel
- Side structure
- Steering
- Suspension
- Transmission
- Washing and wiping
Repair manual
Engine Peugeot 306 I
Step-by-step instructions on "Engine" for Peugeot 306 I (1993–2002). Pick an article — removal, installation, adjustment and diagnostics with illustrations.
Lubrication
- Modification: front wheel arch stiffener
- Capacity of units
- Recommendations lubricants
- Recommendations: lubricants — variant 2
- General: lubrication
- Capacity: engine oil
- Recommendations: oils for petrol engines
- Recommended engine oils (DIESEL)
- Data - tightening torques: engine lubrication
- Recommendations: lubricants — variant 3
- Check oil pressure (DW10TD)
- Check: oil pressure (With oil pressure switch)
- Check: oil pressure (Without oil pressure switch)
- Removing - refitting: oil filter (TU3JP, TU5JP)
- Replace: engine oil filter cartridge
- Suction draining (engine)
- Assembly: new engine oil filter cartridge
- Data: cooling system
- Replace: engine oil filter cartridge (DW10TD, DW8)
- Replace: engine oil filter cartridge — variant 2
- Replacement: engine oil filter cartridge (DW8, DW10TD)
- Modification: Lubrication kit
- Maintenance: recommended ingredients, year 2006
Exhaust
Ignition
- Pressurising the fuel system
- Pressurising the fuel system — variant 2
- Injection-ignition: BOSCH MP7.0
- Injection-ignition: BOSCH MP7.0 — variant 2
- Help in diagnosis
- Help in diagnosis — variant 2
- Check: ignition advance
- Check: ignition advance — variant 2
- Check high voltage present
- Check high voltage present — variant 2
- Check high voltage present — variant 3
- Check high voltage present — variant 4
- Check high voltage present — variant 5
- Check high voltage present — variant 6
- Foot Off/Foot Down recognition
- Foot Off/Foot Down recognition — variant 2
- Injection-ignition wiring diagram: injection ignition
- Injection-ignition wiring diagram: injection ignition — variant 2
Engine block
- Data: cylinder block (DW8B)
- Data: dynamic seals (TU3JP, TU5JP, 1.6 i 100)
- Data: aluminium cylinder block (TU3JP, 1.1 i)
- Data: cast cylinder block (1.4, TU3JP, 1.1 i)
- Sealing: cylinder block - lower cover
- Identification - data: engine block (aluminium cylinder block) (1.1 i, TU3JP)
- Data - identification cylinder block
- Modification: TU1M+
- Identification - data: aluminium cylinder block (1.1 i, TU3JP)
- Identification - data: cast cylinder block (TU3JP, 1.1 i, TU5JP)
- Identification - data: cylinder block (DW10TD)
- Tightening torques: cylinder block (aluminium) (TU3JP)
- Check: liner protrusion (aluminium cylinder block)
- Refitting: cast iron cylinder block (TU3JP, 1.1 i, TU5JP)
- Check: diesel high pressure monitoring function
- Check: diesel high pressure monitoring function — variant 2
- Check: sensor supply function (accelerator pedal sensor, inlet pressure sensor, fuel pressure sensor, cylinder reference sensor)
- Check: sensor supply function (accelerator pedal sensor, inlet pressure sensor, fuel pressure sensor — variant 2
Cylinder head
- Data: cylinder head (DW8B)
- Data: swirl chambers (DW8B)
- Data: valves and valve springs (DW8B)
- Data: valve seats and guides (DW8B)
- Data: cylinder head gasket (DW8B)
- Data: cylinder head bolts - cylinder head tightening (DW8)
- Data: valves and valve springs (TU3JP, 1.4, TU5JP, 1.1 i, 1.6 i 100)
- Data: valve seats and guides (TU5JP, TU3JP, 1.6 i 100)
- Data: cylinder head (1.4, 1.1 i, TU3JP)
- Stripping-assembling: cylinder head (DW8B)
- Stripping-assembling: cylinder head (TU3JP, 1.1 i, 1.4)
- Stripping - re-assembling: engine (1.4, 1.1 i, TU3JP)
- Modification: cylinder head
- Refitting: cylinder head
- Identification - data: cylinder head gasket (TU5JP, TU3JP, 1.4, 1.1 i)
- Data - identification valve guides
- Modification: valve guides
- Identification, data, tightening torque(s): cylinder head
- Data - identification cylinder heads
- Identification - data: cylinder head gasket
- Identification - data: cylinder head bolts
- Data - identification valves
- Data - identification valve springs
- Data - identification valve seats
- Modification: cylinder head - valve spring - valve rockers
- Summary: TU5 petrol engine tightening torques (TU5JP)
- Identification - data - tightening torques: cylinder head (TU3JP, 1.1 i)
- Data: valve rockers (TU3JP, 1.1 i, 1.4, TU5JP)
- Data: valves (TU5JP, TU3JP, 1.4, 1.1 i)
- Identifications - data: valve springs (TU5JP, TU3JP, 1.4, 1.1 i)
- Data: valve guides (1.4, TU5JP, TU3JP, 1.1 i)
- Data: valve seats (not TU5J4)
- Data: valves (DW10TD)
- Removing - refitting cylinder head (TU1M, TU5JP, 1.4 (TU3-2))
- Data: valve seats (DW10TD)
- Removing - refitting cylinder head (XU10J2, XU7JP)
- Data: valve springs (DW10TD)
- Data: abutment washer - valve spring (DW10TD)
- Identification - data: cylinder head gasket (DW10TD)
- Identification: cylinder head bolt
- Identification: cylinder head bolts
- Removing - refitting: cylinder head (XU10J4RS)
- Identification: cylinder head bolt — variant 2
- Identification: cylinder head bolts — variant 2
- Identification: cylinder head bolts — variant 3
- Identification: cylinder head bolts — variant 4
- Identification: cylinder head bolts — variant 5
- Removing - refitting cylinder head (1.9 TD)
- Removing - refitting cylinder head (XU10J4R, XU7JP4)
- Removing - refitting: cylinder head (XU10J4R, XU7JP4) — variant 2
- Removal - refitting: rockers
- Checks and adjustments valve clearances
- Checks and adjustments valve rockers (TU1M, TU5JP, 1.4 (TU3-2))
- Removing - refitting: cylinder head (DW8)
- Removing - refitting: cylinder head (DW10TD)
- Removing - refitting cylinder head (XUD9, 1.8 D)
- Removing - refitting cylinder head (XU7JP)
- Removing - refitting: valve rockers
- Stripping - re-assembling: cylinder head (XU7JB, XU7JP)
- Stripping - re-assembling: 16 valve cylinder head (XU10J4RS, XU10J4R, XU7JP4)
- Overhaul: cylinder head (TU5JP, TU3JP, 1.4, 1.1 i)
- Refitting: cylinder head (TU5JP, TU3JP, 1.4, 1.1 i)
- Overhaul: cylinder head (DW10TD)
- Modification: XU5JP, XU7JP engines (XU7JP)
- Modification: XU5, XU7 engine (XU7JP, XU7JP4)
- Data: timing gear
- Checks and adjustments: valve clearances (DW8)
- Adjustment: valve clearances (8 valve engine(s)) (XU7JP, XU7JB)
Crankshaft
- Removing - refitting: ancillary drive belt (air conditioning) (XU7JP, XU10J2)
- Adjustment - voltage ancillary drive belt
- Removing - refitting ancillary drive belt
- Removing - refitting ancillary drive belt
- Removing - refitting ancillary drive belt (TU1M, TU5JP, 1.4 (TU3-2))
- Data: conrods (DW10TD)
- Data: crankshaft (DW10TD)
- Data: pistons - piston rings (DW10TD)
- Data: conrods (DW8B)
- Data: crankshaft (DW8B)
- Data: pistons - piston rings - the piston shaft (DW8B)
- Data: conrods (1.6 i 100, TU3JP, TU5JP)
- Data: pistons - piston rings (1.6 i 100, TU3JP, TU5JP)
- Data: crankshaft - crankshaft half shells (1.6 i 100, TU3JP)
- Check: liner protrusion (aluminium block) (1.1 i, 1.4, TU3JP)
- Removing - refitting: ancillary drive belt (without air conditioning and with power steering) (TU5JP)
- Removing - refitting: ancillary drive belt (with air conditioning and without power steering) (TU5JP)
- Removing - refitting: ancillary drive belt (with air conditioning and with power steering) (TU5JP)
- Removing - refitting: ancillary drive belt (without power steering and without air conditioning) (TU5JP)
- Removing - refitting: ancillary drive belt (power assisted steering - air conditioning - XU10J2CTE engine)
- Removing - refitting: ancillary drive belt (DW8)
- Dismantling - re-assembly: conrods - pistons (TU5JP, 1.4, TU3JP, 1.6 i 100, 1.1 i)
- Matching: crankshaft bearing shells (TU3JP, 1.4, 1.1 i)
- Dismantling - re-assembly: dynamic seals - tu engine - 8 valves (1.4, 1.1 i, TU3JP)
- Modification: MATCHING OF THE CRANKSHAFT HALF BEARING SHELLS
- Matching bearing shells (engine with identification)
- Matching of bearing half shells, engine not marked
- Data reciprocating gear
- Data - identification liners
- Identification - data: pistons - piston rings
- Identification - data: crankshaft
- Identification - data: half shells
- Modification: reciprocating gear
- Identification - data: conrods
- Reduction in bearing clearances: crankshaft
- Identifications - data: pistons - piston rings (TU3JP, 1.1 i, 1.4, TU5JP)
- Data - identification conrods
- Identification - data: crankshaft — variant 2
- Check liner protrusion
- Removing - refitting power steering pump drive belt
- Check crankshaft pulley
- Assembly connecting rods - pistons
- New drift for fitting crankshaft nose seals
- Modification: lubrication system (XU10J4R)
- Removing - refitting: ancillary drive belt (power assisted steering) (DW10TD)
- Removing - refitting: ancillary drive belt (1.8 D, 1.9 TD, XUD9)
- Removing - refitting: ancillary drive belt (DW10TD)
Timing gear
- Data: camshaft (DW8B)
- Data: timing gear (DW8B)
- Reference: timing belt (engines: XU all types except XU10J4)
- Data: camshafts (1.1 i, 1.6 i 100, TU5JP, TU3JP)
- Data: valve rockers (TU3JP)
- Modification: timing belt tensioner roller
- Modification: timing belt tensioner roller — variant 2
- Removing - refitting: timing belt, assembly of camshaft pulleys mounting by 3 bolts (XU7JP4)
- Removal - refitting: timing belt, assembly of camshaft pulleys mounting by 3 bolts (XU7JP4)
- Removing - refitting: timing belt, assembly of camshaft pulleys mounting by 1 bolts (XU7JP4)
- Removal - refitting: timing belt, assembly of camshaft pulleys mounting by 1 bolts (XU7JP4)
- Removing - refitting: timing belt
- Removing - refitting: camshaft (TU1M, 1.4 (TU3-2), TU5JP)
- Adjustment: air gap (cylinder reference sensor) (DW10TD)
- Removing - refitting: timing belt (TU1M, TU5JP, 1.4 (TU3-2))
- Modification to the fitting of the camshaft pulley (new tightening torques) (1.4, 1.1 i, TU3JP, TU5JP)
- Modification: timing belt tension
- Removing - refitting: camshaft (XU10J2, XU7JP)
- Data - identification: camshafts (TU5JP, TU3JP, 1.4, 1.1 i)
- Removing - refitting camshaft (XU10J4RS)
- Modification: camshaft (TU5JP)
- Data - identification camshafts
- Data: camshafts (DW10TD)
- Standard replacement
- Check end of compression pressures
- Check end of compression pressures — variant 2
- Removing - refitting: timing belt (1.1 i, TU5JP, TU3JP, 1.4)
- Removing - refitting: camshaft (DW10TD)
- Removing - refitting: timing belt (1.8 D, XUD9)
- Removing - refitting timing belt (XU10J4R, XU7JP4)
- Removing - refitting: accessories belt dynamic tensioner
- Removing - refitting: camshaft (DW8, DW8B)
- Removing - refitting: timing belt (DW8)
- Removing - refitting: timing covers (DW8, DW10TD)
- Removal - refitting: timing covers (DW8, DW10TD)
- Removing - refitting: timing belt (DW10TD)
- Removing - refitting camshaft
- Removing - refitting camshaft — variant 2
- Removing - refitting: timing belt (TU3JP)
- Removing - refitting: timing belt (from RPO No. 10064) (DW8B)
- Removing - refitting: timing belt (second assembly) (DW10TD)
- Modification to the compacted timing gear (TU3JP)
- Modification: timing gear (DW10TD)
- Presentation - use: D-TEK de LEYBOLD refrigerant leak detector (part number 9776.X9)
- Presentation - use: D-TEK de LEYBOLD refrigerant leak detector (Part No. 9776.X9)
- Modification: engine timing (XU10J4RS)
- Modification removal-refitting of the timing belt (XU10J4RS)
Cooling system
- Maintenance: fluids recommendation
- Data cooling system (XU7JP)
- Identification: components
- Removing - refitting radiator outlet click-on connector
- Identification of cooling system caps: cooling system
- Removing - refitting radiator
- Removing - refitting radiator (DW8)
- Data cooling system
- Data cooling system (TU1M, TU5JP, 1.4 (TU3-2))
- Removing - refitting: coolant pump (DW8, XUD9, 1.8 D, DW10TD)
- Removing - refitting coolant pump (TU1M, TU5JP, 1.4 (TU3-2))
- Drain and refill - refilling - bleeding: cooling system
- Removing - refitting coolant pump (XU7JP, XU10J2)
- Recommendations: towing
- Application: tooling
- Improvement in engine cooling DW8 (temperate countries) (DW8)
- Removing - refitting radiator (XU10J4RS)
- Schematic diagram: coolant thermostat
- Coolant temperature sensor check
- Coolant temperature sensor check — variant 2
- Check: purge canister solenoid valve function
- Check: purge canister solenoid valve function — variant 2
- Modification: coolant outlet housing (TU3JP)
- Service action
- Data: air conditioning systems
- Service action — variant 2
- Drain and refill - refilling: refrigerant circuit
- Modification: new coolant
Air and fuel supply
- Presentation: engine (XU7JB)
- Removing - refitting: diesel filter assembly (DW10TD)
- Recommended tools (DW10TD)
- Filling device (TU3JP, XU7JP4)
- Filling device (XU7JP4, TU3JP)
- LPG (Liquid Petroleum Gas) tank
- Removing - refitting fuel filler cap lock
- LPG (Liquid Petroleum Gas) tank — variant 2
- Operation of the multi-valve (TU3JP, XU7JP4)
- Operation of the multi-valve (XU7JP4, TU3JP)
- Operation of the components secured to the cylindrical tank (TU3JP, XU7JP4)
- Operation of the components secured to the cylindrical tank (XU7JP4, TU3JP)
- Removing - refitting fuel tank
- Presentation: gas injection system (XU7JP4)
- Removing - refitting: fuel filler flap
- Modification: TU3.2/K (K5A) carburettor
- Checks: idling - emission control
- Checks: idling - emission control — variant 2
- Checks: idling - emission control — variant 3
- Checks: idling - emission control — variant 4
- Checks and adjustments carburettor (SOLEX 32-34 Z2)
- Checks and adjustments: SOLEX 32 - 34 CISAC carburettor
- Removing - refitting: fuel gauge sender unit
- Removing - refitting fuel tank
- Removing - refitting fuel filter
- Removing - refitting gauge mechanism (XU7JP4)
- Removing - refitting LPG tank (XU7JP4)
- Removing - refitting distributor valve (XU7JP4)
- Removing - refitting: fuel system click-on connectors
- Removing - refitting filling valve (XU7JP4)
- Removing - refitting safety valve (XU7JP4)
- Removing - refitting: fuel filter (DW10TD)
- Replacement: stop electrovalve - transponder module (mechanical or semi-electronic pump BOSCH)
- Replacement: stop solenoid valve - transponder module (mechanical or semi-electronic pump BOSCH)
- Replacement: stop electrovalve - coded anti-start module (mechanical or semi-electronic pump BOSCH - metal screening)
- Replacement: stop solenoid valve - coded anti-start module (mechanical or semi-electronic pump BOSCH - metal screening)
- Replacement: stop electrovalve - transponder module (mechanical or semi-electronic pump LUCAS)
- Replacement: stop solenoid valve - transponder module (mechanical or semi-electronic pump LUCAS)
- Replacement: diesel fuel filter (DW8)
- Drain and refill LPG tank (XU7JP4)
- Modification: throttle butterfly housing
- Modification: throttle butterfly housing — variant 2
- Modification: throttle housing (TU3JP)
- Check: ignition advance
- Check: ignition advance — variant 2
- Modification: particle filter additive
- Conditions for working on the diesel circuit
- Conditions for working on the diesel circuit — variant 2