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Wiring diagrams- Battery
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- Engine
- Front anti -roll bar
- Front axle
- Front doors
- Front seats
- Front section
- Front shock absorbers
- Gearbox assembly
- General points
- General points about the vehicle
- Instrument panel
- Instruments and controls
- Lighting - signalling
- Mechanical
- Other
- Power unit
- Pre-heating
- Protections and doors
- Re-assembling
- Rear axle
- Rear door windows
- Rear doors
- Rear seats
- Rear section
- Rear shock absorbers
- Roof bow
- Roof panel
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- Washing and wiping
Repair manual
Engine Peugeot 208 I
Step-by-step instructions on "Engine" for Peugeot 208 I (2012–2015). Pick an article — removal, installation, adjustment and diagnostics with illustrations.
Crankshaft
- Data: half shells (EC5, Latin America version)
- Identification - data: under engine - EP engine (indirect injection) (EP6C, EP3C)
- Identification - data: under engine (DV6C, DV6DTED, DV4C, DV6DTED M, DV6ETED M)
- Data: crankshaft (EC5, Latin America version)
- Data: conrods (EC5, Latin America version)
- Removing - refitting: ancillary drive belt (DV6ETED M, DV6DTED M)
- Removing-refitting: ancillary drive belt (with and without air conditioning compressor) (EP6C, EP6CDT, EP3C)
- Data: pistons - piston rings - the piston shaft (EC5, Latin America version)
- Removing-refitting: engine ring seals (EP6C, EP3C)
- Data: crankshaft TU4 (TU4, Latin America version)
- Removing - refitting: engine ring seals (DV4C, DV6DTED, DV6C)
- Data: conrods (TU4, Latin America version)
- Removing - refitting: ancillary drive belt (DV4C)
- Checking: liner protrusion (TU4, Latin America version)
- Removing - refitting: engine ring seals (EP6CDT)
- Dismantling - re-assembly: ancillary drive belt (EC5, Latin America version)
- Removing - refitting: ancillary drive belt (EP6CDTX)
- Removing - refitting: ancillary drive belt (TU4, Latin America version)
- Removing - refitting: engine ring seals (EC5, Latin America version)
- Removing - refitting: engine ring seals (EP6CDTX)
- Removing - refitting: ancillary drive belt (STOP AND START version) (DV6C, DV4C, DV6DTED)
- Removing - refitting: engine ring seals (TU4, Latin America version)
- Removing - refitting: engine ring seals (DV6ETED M, DV6DTED M)
- Matching: crankshaft bearing shells (EC5, TU4, Latin America version)
- Dismantling - re-assembly: ancillary drive belt (vehicle with air conditioning) (EB2, EB0)
- Dismantling - refitting: conrods - pistons (EC5, TU4, Latin America version)
- Dismantling - re-assembly: elastic auxiliary drive belt (EB0, EB2)
- Dismantling - re-assembly: coolant pump drive belt (EB2, EB0)
- Dismantling - re-assembly: engine ring seals (EB0, EB2)
- Dismantling - re-assembly: balance shafts (EB2)
- Removing-refitting: actuator / variable timing electrovalve (EP6C, EP3C)
- Removing-refitting: variable timing electrovalve (EP6CDT)
- Removing - refitting: variable timing solenoid valve (EP6CDTX)
- Help in diagnosis: noises and vibrations - components relating to drive of auxiliaries
Timing gear
- Data: camshafts (EC5, Latin America version)
- Removing - refitting: camshaft (DV6DTED, DV6C)
- Removing - refitting: camshaft housing (DV6DTED, DV6C)
- Data: camshafts (TU4, Latin America version)
- Removing - refitting: camshafts (EC5, Latin America version)
- Removing - refitting: camshafts (EP6CDT)
- Removing - refitting: camshafts (EP3C, EP6C)
- Removing - refitting: Camshaft (TU4, Latin America version)
- Timing: timing gear (EC5, Latin America version)
- Removal / refitting: camshaft (DV4C)
- Removing - refitting: camshaft (EP6CDTX)
- Timing: timing gear (TU4, Latin America version)
- Check: Setting the timing (TU4, Latin America version)
- Removing - refitting: Camshaft (DV6DTED M, DV6ETED M)
- Removing - refitting: timing belt (EC5, Latin America version)
- Removing - refitting: camshaft housing (DV6ETED M, DV6DTED M)
- Dismantling - re-assembly: camshaft pulleys - camshaft dephasers (EB2, EB0)
- Removing - refitting: timing belt (TU4, Latin America version)
- Dismantling - re-assembly: Camshaft (EB0, EB2)
- Checking: setting the valve timing - EP engine (indirect injection) (EP6C, EP3C)
- Check: setting the valve timing - EP engine (direct injection) (EP6CDT)
- Check: setting the valve timing (DV6C, DV6DTED)
- Checks: setting the valve timing (DV4C)
- Check: setting the valve timing (EP engine) (direct injection) (variable valve lift) (EP6CDTX)
- Check: setting the valve timing (DV6ETED M, DV6DTED M)
- Check: setting the valve timing (EB2, EB0)
- Timing: timing gear (without dismantling the engine EP) (indirect injection) (EP3C, EP6C)
- Timing: timing gear (without removal) (direct injection) (variable valve lift) (EP6CDTX)
- Removing - refitting: timing chain - EP engine (indirect injection) (EP6C, EP3C)
- Removing - refitting: engine timing chain (direct injection) (EP6CDT)
- Removing - refitting: timing belt (DV6C, DV6DTED)
- Removing - refitting: timing chain - EP engine (direct injection) (variable valve lift) (EP6CDTX)
- Removing - refitting: timing belt (DV6ETED M, DV6DTED M)
- Dismantling - re-assembly: timing belt (DV4C)
- Dismantling - re-assembly: timing belt (EB0, EB2)
- Help in diagnosis: noises and vibrations - timing gear (DV6DTED M, EB2, EB0, DV6C, DV4C, EP3C, EP6C, DV6DTED, EP6CDT)
Lubrication
- Checking: engine oil pressure (EC5, Latin America version)
- Check: oil pressure (EP3C, EP6C)
- Check: oil pressure (DV6DTED, DV6C)
- Checking: oil pressure (TU4, Latin America version)
- Dismantling - re-assembly: oil pressure sensor (EC5, Latin America version)
- Check: oil pressure (EP6CDT)
- Remove - fit: oil pressure sensor (TU4, Latin America version)
- Check: oil pressure (DV4C)
- Removing - refitting: oil pump (TU4, Latin America version)
- Check: oil pressure (EP6CDTX)
- Check: oil pressure (EB2, EB0)
- Removing - refitting: oil pump (EC5, Latin America version)
- Check: oil pressure (DV6DM, DV6EM engines all types) (DV6ETED M, DV6DTED M)
- Removing-refitting: oil pressure sensor (EP6C, EP3C)
- Removing-refitting: engine oil temperature and level sensor (EP6C, EP3C)
- Removing - refitting: engine oil temperature and level sensor (DV6C, DV6DTED)
- Removing - refitting: engine oil temperature and level sensor (EP6CDT)
- Removing - refitting: oil pressure sensor (EP6CDT, EP6CDTX)
- Removing - refitting: engine oil temperature and level sensor (EP6CDTX)
- Removing - refitting: oil pump (DV4C, DV6DTED, DV6C)
- Removing - refitting: oil pressure sensor (DV6DTED M, DV6ETED M)
- Removing - refitting: oil pump (DV6ETED M, DV6DTED M)
- Removing - refitting: oil level/temperature sensor (DV6DTED M, DV6ETED M)
- Dismantling - re-assembly: engine oil temperature and level sensor (DV4C)
- Dismantling - re-assembly: oil pressure sensor (DV4C)
- Dismantling - re-assembly: oil pressure sensor (DV6C, DV6DTED)
- Dismantling - re-assembly: oil pressure sensor (EB2, EB0)
- Dismantling - re-assembly: oil pump (EB2, EB0)
- Removing - refitting: oil filter (DV4C, DV6C, DV6DTED)
- Removing - refitting: oil pump electrovalve (EP6CDTX, EP6CDT, EP6C, EP3C)
- Removing - refitting: oil filter (DV6 M type engine) (DV6DTED M, DV6ETED M)
- Help in diagnosis: oil level (DV6C, EP6CDT, DV6DTED, DV6DTED M, EP3C, DV4C, EB2, EP6C, EP6CDTX, EB0)
- Help in diagnosis: oil pressure (EP3C, DV4C, EP6CDT, EB0, EP6C, EB2, EP6CDTX, DV6DTED, DV6C)
Exhaust
- Tightening torques: exhaust line (TU4, EC5, Latin America version)
- Tightening torques: exhaust system (DV6DTED M, DV6C, DV6DTED, DV6ETED M, DV4C)
- Tightening torques: exhaust system (EP6CDTX, EP6CDT)
- Removing - refitting: exhaust system (TU4, EC5, Latin America version)
- Tightening torques: exhaust system (EP6C, EP3C)
- Removing - refitting: exhaust manifold and/or pre-catalytic converter (TU4, Latin America version)
- Tightening torques: exhaust system (EB2, EB0)
- Removing - refitting: exhaust manifold (EC5, Latin America version)
- Removing - refitting: exhaust manifold (DV4C, DV6C, DV6DTED)
- Removing - refitting: exhaust system (DV6ETED M, DV6DTED M, DV4C)
- Removing - refitting: catalytic converter (EP6CDT)
- Removing - refitting: exhaust system (EP6CDT, EP6CDTX)
- Removing - refitting: catalytic converter (EP6CDTX)
- Removing - refitting: exhaust manifold / turbocharger (EP6CDTX)
- Removing - refitting: exhaust manifold (DV6DTED M, DV6ETED M)
- Removing - refitting: catalytic converter (DV6ETED M, DV6DTED M)
- Dismantling - re-assembly: catalytic converter (EB0, EB2)
- Removing - refitting: exhaust system (EP3C, EP6C)
- Dismantling - re-assembly: exhaust system (EB2, EB0)
- Dismantling - re-assembly: catalytic converter/particle filter assembly (DV6DTED, DV6C)
- Removing - refitting: exhaust manifold / pre-catalyser (EP3C, EP6C)
- Removing - refitting: particle filter (DV6DTED, DV6C, DV4C)
- Removal / refitting: exhaust gas pressure sensor pressure take-off (DV4C)
- Dismantling - re-assembly: pressure take-off on the exhaust gas differential pressure sensor (DV6DTED, DV6C)
- Dismantling - re-assembly: catalytic converter/particle filter assembly (DV4C)
- Forced regeneration: particle filter (technical note)
Cylinder head
- Identification - data: engine top (variable valve lift) (EP6C, EP3C)
- Data: valves and valve springs (EC5, Latin America version)
- Identification - data: engine top (DV6DTED, DV6ETED M, DV6DTED M, DV6C, DV4C)
- Data: valve seats and guides (EC5, Latin America version)
- Data: cylinder head (EC5, Latin America version)
- Removing - refitting: cylinder head (on vehicle) (EP6C, EP3C)
- Data: valves and valve springs (TU4, Latin America version)
- Removal - refitting: cylinder head on the vehicle (DV6DTED, DV6C, DV4C)
- Data: cylinder head (TU4, Latin America version)
- Removing - refitting: cylinder head (on vehicle) (EP6CDT)
- Data: pistons, gudgeon pins and piston rings (TU4, Latin America version)
- Removing - refitting: cylinder head cover (DV6C, DV6DTED, DV4C)
- Data: valve seats and guides (TU4, Latin America version)
- Removing - refitting: cylinder head (on the vehicle) (EP6CDTX)
- Removing - refitting: cylinder head cover (DV6ETED M, DV6DTED M)
- Stripping - re-assembling: cylinder head (EC5, Latin America version)
- Stripping-assembling: cylinder head (TU4, Latin America version)
- Removal - refitting: cylinder head (on vehicle) (DV6ETED M, DV6DTED M)
- Dismantling - re-assembly: cylinder head cover (EB2, EB0)
- Removing - refitting: intake camshaft pulley (VVT) (EC5, Latin America version)
- Dismantling - re-assembly: cylinder head (on the vehicle) (EB0, EB2)
- Removing - refitting: cylinder head (on the vehicle) (EC5, Latin America version)
- Checks - adjustments: valve clearances (EB2, EB0)
- Removing - refitting: cylinder head (on the vehicle) (TU4, Latin America version)
- Checks - adjustments: valve clearances (TU4, Latin America version)
- Removing-refitting: air inlet manifold (EP3C, EP6C)
- Removing - refitting: air filter unit (DV6DTED, DV6C)
- Removing - refitting: air inlet manifold (EC5, Latin America version)
- Removing - refitting: inlet air metering unit (DV6C, DV6DTED)
- Removing - refitting: air inlet manifold (TU4, Latin America version)
- Removing - refitting: air inlet pipe (DV6DTED, DV6C)
- Removing - refitting: air inlet manifold (EP6CDT)
- Removing - refitting: turbo air cooler by-pass unit (DV6C, DV4C, DV6DTED)
- Removing - refitting: air inlet pipe (DV4C)
- Removing - refitting: air filter unit (DV6DTED M, DV6ETED M)
- Removing - refitting: turbo air cooler by-pass unit (DV6ETED M, DV6DTED M)
- Removing - refitting: air inlet pipe (DV6DTED M, DV6ETED M)
- Dismantling - re-assembly: air inlet manifold (EP6CDTX)
- Removing - refitting: air metering unit (DV4C)
- Dismantling - re-assembly: air filter unit (DV4C)
- Dismantling - re-assembly: air inlet manifold (EB0, EB2)
Cooling system
- Removing - refitting: coolant outlet housing (EC5, Latin America version)
- Removing - refitting: fan (EP3C, EP6C)
- Removing-refitting: engine cooling radiator (EP6C, EP3C)
- Removing - refitting: coolant outlet housing (TU4, Latin America version)
- Removing - refitting: piloted thermostat (TU4, Latin America version)
- Removing-refitting: coolant temperature sensor (EP3C, EP6C)
- Removing - refitting: Coolant pump (TU4, Latin America version)
- Removing - refitting: Coolant pump (EP6C, EP3C)
- Removing-refitting: coolant outlet housing (EP6C, EP3C)
- Removing - refitting: Coolant pump (EC5, Latin America version)
- Removing - refitting: engine cooling radiator (EC5, Latin America version)
- Removing - refitting: coolant pump (DV6C, DV4C, DV6DTED)
- Removing - refitting: fan (DV6ETED M, DV6C, DV6DTED, DV6DTED M)
- Removing - refitting: engine cooling radiator (EC5, TU4, Latin America version)
- Draining - filling - bleeding: cooling system (EC5, TU4, Latin America version)
- Removing - refitting: water temperature sensor (DV6C, DV6DTED)
- Removing - refitting: coolant temperature sensor (EP6CDT)
- Removing - refitting: coolant outlet housing (EP6CDT)
- Removing - refitting: coolant pump (EP6CDTX, EP6CDT)
- Removing - refitting: fan (EP6CDTX, EP6CDT)
- Removing - refitting: engine cooling radiator (EP6CDTX, EP6CDT)
- Removing - refitting: engine cooling radiator (DV6DTED M, DV6C, DV6DTED, DV6ETED M)
- Removal / refitting: coolant outlet housing (DV4C, DV6C, DV6DTED)
- Removing - refitting: coolant outlet housing (EP6CDTX)
- Removing - refitting: coolant inlet manifold (DV6DTED, DV6C)
- Removing - refitting: Coolant pump (DV6DTED M, DV6ETED M)
- Removing - refitting: electric coolant pump (EP6CDT)
- Removing - refitting: coolant outlet housing (DV6DTED M, DV6ETED M)
- Dismantling - re-assembly: fan (EB2, EB0)
- Dismantling - re-assembly: engine cooling radiator (EB0, EB2)
- Dismantling - re-assembly: cooling fan (DV4C)
- Dismantling - re-assembly: engine cooling radiator (DV4C)
- Dismantling - re-assembly: thermostat (EB0, EB2)
- Dismantling - re-assembly: Coolant pump (EB0, EB2)
- Drain and refill - refilling - bleeding: cooling system
- Help in diagnosis: lighting of the engine coolant temperature warning lamp (EP6C, EP3C, DV6C, EP6CDTX, DV4C, EB0, EB2, DV6DTED M, EP6CDT, DV6DTED)
Air and fuel supply
- Removing - refitting: air cleaner (TU4, Latin America version)
- Check: Vacuum circuit (DV6DTED, DV4C, DV6DTED M, DV6ETED M, DV6C)
- Removing - refitting: inlet air pressure sensor (EP3C, EP6C)
- Removing - refitting: air filter element (EC5, Latin America version)
- Removing - refitting: air cleaner (EP3C, EP6C)
- Removing - refitting: Motorised throttle unit (TU4, Latin America version)
- Removing-refitting: motorised throttle housing (EP3C, EP6C)
- Removing - refitting: additional fuel tank (TU4, Latin America version)
- Removing - refitting: inlet air pressure sensor (EP6CDT)
- Removing - refitting: Motorised throttle unit (EC5, Latin America version)
- Removing - refitting: Fuel filter (EC5, TU4, Latin America version)
- Removing - refitting: fuel filter (DV6DTED, DV6C)
- Removing - refitting: Fuel tank (EC5, TU4, Latin America version)
- Removing - refitting: Motorised throttle unit (EP6CDT)
- Removing - refitting: inlet air pressure sensor (DV4C)
- Removing - refitting: pedal bracket (Latin America version)
- Removing - refitting: fuel filter (DV4C)
- Removing - refitting: fuel filler cap (Latin America version)
- Removing - refitting: inlet air pressure sensor (EP6CDTX)
- Removing - refitting: fuel filter (DV6ETED M, DV6DTED M)
- Removing - refitting: air cleaner (EP6CDTX, EP6CDT)
- Dismantling - re-assembly: air filter unit (EB2, EB0)
- Removing - refitting: Fuel tank (EP6CDT, EP6C, EP6CDTX, EP3C)
- Dismantling - re-assembly: fuel pump-gauge assembly (EB2, EB0)
- Dismantling - re-assembly: Fuel tank (EB0, EB2)
- Dismantling - re-assembly: fuel pump-gauge assembly (DV4C, DV6C, DV6DTED, DV6DTED M, DV6ETED M)
- Dismantling - re-assembly: Motorised throttle unit (EB2, EB0)
- Removing - refitting: Fuel tank (DV6DTED M, DV6ETED M)
- Removing - refitting: fuel pump and gauge assembly (EP6C, EP6CDT, EP6CDTX, EP3C)
- Removing - refitting: fuel tank (DV6C, DV6DTED)
- Check: fuel additive circuit
- Removing - refitting: additive pump (DV6DTED, DV6C)
- Replacement: flexible additive reservoir (DV6DTED, DV6C)
- Replacement: flexible additive reservoir (DV4C)
- Dismantling - re-assembly: fuel filler cap
- Table: fault codes - Fuel additive ECU (DV6C, DV6DTED, DV6FD)
- Help in diagnosis: Fuel gauging
Emission control
- Removing - refitting: oxygen sensors (EP3C, EP6C)
- Dismantling - re-assembly: oxygen sensors (EC5, Latin America version)
- Removing - refitting: oxygen sensors (TU4, Latin America version)
- Removing - refitting: oxygen sensor (DV6DTED, DV6C)
- Dismantling - re-assembly: purge canister solenoid valve (EC5, Latin America version)
- Removing - refitting: Oxygen sensors (EP6CDT)
- Removing - refitting: purge canister solenoid valve (TU4, Latin America version)
- Removing - refitting: discharge (by-pass) circuit control electrovalve of the exhaust gas recirculation heat exchanger (DV6DTED, DV6C)
- Dismantling - re-assembly: oxygen sensors (EP6CDTX)
- Dismantling - re-assembly: oxygen sensors (EB0, EB2)
- Removing - refitting: purge canister solenoid valve (EP6C, EP3C)
- Removing - refitting: electrically-controlled exhaust gas recycling valve (DV6C, DV4C, DV6DTED)
- Removing - refitting: EGR module assembly (DV6C, DV6DTED)
- Removing - refitting: exhaust gas pressure sensor (DV6C, DV6DTED)
- Removing - refitting: purge canister solenoid valve (EP6CDT)
- Removing - refitting: EGR module assembly (DV4C)
- Removing - refitting: Canister discharge electrovalve (EP6CDTX)
- Removing - refitting: electrically-controlled exhaust gas recycling valve (DV6DTED M, DV6ETED M)
- Removing - refitting: EGR module assembly (DV6ETED M, DV6DTED M)
- Dismantling - re-assembly: exhaust gas temperature sensor (DV6DTED, DV6C)
- Dismantling - re-assembly: exhaust gas pressure sensor (DV4C)
- Dismantling - re-assembly: exhaust gas temperature sensor (DV4C)
- Dismantling - re-assembly: canister absorber (EB2, EB0)
- Dismantling - re-assembly: canister discharge solenoid valve (EB2, EB0)
Turbocharging
- Check: turbocharger pressure (DV6C, DV6DTED)
- Checks: boost pressure (DV4C)
- Removing - refitting: turbocharger pressure regulation electrovalve (EP6CDT)
- Removing - refitting: turbocharger pressure regulation electrovalve (DV6DTED, DV6C)
- Removing - refitting: turbocharger (DV6C)
- Removing - refitting: turbocharger air cooler (EP6CDTX, EP6CDT)
- Removing - refitting: exhaust manifold / turbocharger (EP6CDT, EP6CDTX)
- Removing - refitting: turbocharger (DV6DTED)
- Removing - refitting: turbocharger pressure regulation electrovalve (EP6CDTX)
- Removing - refitting: Turbocharger (MHI) (DV6ETED M, DV6DTED M)
- Removing - refitting: turbocharger pressure regulation electrovalve (DV6ETED M, DV6DTED M)
- Dismantling - re-assembly: Turbocharger (DV4C)
- Dismantling - re-assembly: turbocharger air cooler (DV6DTED M, DV6DTED, DV6ETED M, DV6C)
- Dismantling - re-assembly: air/air heat exchanger (DV4C)
- Help in diagnosis: noises and vibrations - turbocharging - engine DV6DTED M (BOSCH EDC17C10) branch 3 (DV6DTED M)
- Help in diagnosis: noises and vibrations - turbocharging - engine DV6D (BOSCH EDC17C10) branch 3 (DV6DTED)
- Help in diagnosis: noises and vibrations - turbocharging - engine DV6DTED M (BOSCH EDC17C10) branch 2 (DV6DTED M)
- Help in diagnosis: noises and vibrations - turbocharging - engine DV4C (CONTINENTAL SID 807) branch 2 (DV4C)
- Help in diagnosis: noises and vibrations - turbocharging - engine DV4C (BOSCH EDC17C10) branch 3 (DV4C)
- Help in diagnosis: noises and vibrations - turbocharging - engine EP6CDT (BOSCH MED17.4.2) branch 2 (EP6CDT)
- Help in diagnosis: noises and vibrations - turbocharging - engine DV6C (CONTINENTAL SID 807) branch 2 (DV6C)
- Help in diagnosis: noises and vibrations - turbocharging - engine DV6C (CONTINENTAL SID 807) branch 3 (DV6C)