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Wiring diagrams- Battery
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- Connector pinouts
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- Driver information
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- Engine
- Front anti -roll bar
- Front axle
- Front door trim
- Front doors
- Front seats
- Front section
- Front shock absorbers
- Gearbox assembly
- General points
- General points about the vehicle
- Instrument panel
- Instruments and controls
- Lighting - signalling
- Mechanical
- Other
- Power unit
- Pre-heating
- Protections and doors
- Re-assembling
- Rear axle
- Rear door trim
- Rear door windows
- Rear doors
- Rear parcel tray
- Rear seats
- Rear section
- Rear shock absorbers
- Roof panel
- Side structure
- Starting
- Steering
- Suspension
- Transmission
- Washing and wiping
Repair manual
Engine Peugeot 206 Plus I
Step-by-step instructions on "Engine" for Peugeot 206 Plus I (2009–2013). Pick an article — removal, installation, adjustment and diagnostics with illustrations.
Crankshaft
- Identification - data: under engine (DV4C)
- Identification - data: crankshaft (DV4TD)
- Data: pistons, piston rings, the piston shaft (DV4TD)
- Data: crankshaft - crankshaft bearing shells (DV4TD)
- Data: conrods (TU3A)
- Data: pistons - piston rings (TU3A, TU1A)
- Data: crankshaft - crankshaft half shells (TU1A, TU3A)
- Check: liner protrusion (aluminium block) (TU3A, TU1A)
- Removing - refitting: ancillary drive belt (TU1A, TU3A, TU1AE5, TU3AE5)
- Removing - refitting: ancillary drive belt (DV4TD)
- Removing - refitting: engine ring seals (TU3A, TU1A, TU3AE5, TU1AE5)
- Removing - refitting: engine ring seals (DV4TD)
- Removing - refitting: engine ring seals (DV4C)
- Removing - refitting: ancillary drive belt (DV4C)
- Removing - refitting: engine ring seals (TU5JP4)
- Removing - refitting: ancillary drive belt (TU5JP4)
- Dismantling - re-assembly: conrods - pistons (TU1A, TU3A)
- Matching: crankshaft bearing shells (TU1A, TU3A)
- Dismantling - re-assembly: dynamic seals - tu engine - 8 valves (TU1A, TU3A)
- Dismantling - refitting: connecting rod/piston assemblies (DV4TD)
- Identification - data - tightening torques: conrods - half shells (DV4TD)
- Dismantling - assembly: conrods - pistons (DV4TD)
- Help in diagnosis: noises and vibrations - components relating to drive of auxiliaries
Timing gear
- Data: camshafts (TU3A, TU1A)
- Removing - refitting: camshaft (TU5JP4)
- Removing - refitting: camshaft (TU1AE5, TU3A, TU3AE5, TU1A)
- Removing - refitting: camshaft (DV4TD)
- Removal / refitting: camshaft housing (DV4C)
- Removal / refitting: camshaft (DV4C)
- Identification - data: camshaft (DV4TD)
- Check: setting the valve timing (DV4TD)
- Check: setting the valve timing (TU1AE5, TU3AE5, TU3A, TU1A)
- Checks: setting the valve timing (DV4C)
- Check: setting the valve timing (TU5JP4)
- Removing - refitting: timing belt (TU5JP4)
- Removing - refitting: timing belt (DV4TD)
- Removing - refitting: timing belt (TU3AE5, TU3A, TU1A, TU1AE5)
- Removal / refitting: timing belt (DV4C)
- Help in diagnosis: noises and vibrations - timing gear (DV4C, DV4TD)
Engine block
Cylinder head
- Identification - data: engine top (DV4C)
- Data: cylinder head bolts - cylinder head tightening (DV4TD)
- Data: valve seats and guides (DV4TD)
- Data: valves and valve springs (TU1A, TU3A)
- Data: valve seats and guides (TU3A, TU1A)
- Data: cylinder head (TU3A, TU1A)
- Data: Cylinder head seal (DV4TD)
- Stripping-assembling: cylinder head (TU3A, TU1A)
- Stripping - re-assembling: engine (TU3A, TU1A)
- Identification - data - tightening torques: cylinder head (DV4TD)
- Removing - refitting: cylinder head (on the vehicle) (DV4TD)
- Removing - refitting: cylinder head (on the vehicle) (TU1A, TU1AE5, TU3AE5, TU3A)
- Removal - refitting: cylinder head on the vehicle (DV4C)
- Removing - refitting: cylinder head cover (DV4C)
- Removing - refitting: cylinder head (on the vehicle) (TU5JP4)
- Stripping: cylinder head (DV4TD)
- Re-assembling: cylinder head (DV4TD)
- Checks - adjustments: valve clearances (TU1AE5, TU3A, TU1A, TU3AE5)
- Removing - refitting: integrated air intake system (DV4TD)
- Removing - refitting: air inlet manifold (TU3AE5, TU3A, TU1A, TU1AE5)
- Removing - refitting: air inlet pipe (DV4C)
Lubrication
- Check: oil pressure (DV4TD)
- Check: oil pressure (DV4C)
- Checking: oil pressure (TU5JP4)
- Removing - refitting: oil pressure sensor (TU5JP4)
- Removing - refitting: oil pressure sensor (TU1A, TU1AE5, TU3AE5, TU3A)
- Removing - refitting: oil pressure sensor (DV4TD)
- Removing - refitting: engine oil temperature and level sensor (DV4C)
- Removing - refitting: oil pressure sensor (DV4C)
- Removing - refitting: oil filter (DV4C)
- Removing - refitting: oil pump (engines types DV4TD - DV4TED) (DV4TD)
- Removing - refitting: oil filter DV4TD engine type (DV4TD)
Cooling system
- Identification - data: engine cooling system DV4TD (DV4TD)
- Identification - data: engine cooling system (type TU1A / TU3A) (TU3A, TU1A)
- Removing - refitting: coolant outlet housing (TU5JP4)
- Removing - refitting: coolant temperature sensor (TU3AE5, TU3A, TU1AE5, TU1A)
- Removing - refitting: coolant outlet housing (TU1A, TU3AE5, TU3A, TU1AE5)
- Removing - refitting: coolant pump (TU3A, TU3AE5, TU1AE5, TU1A)
- Removing - refitting: fan (DV4TD, DV4C)
- Removing - refitting: coolant temperature sensor (DV4TD)
- Removing - refitting: engine cooling radiator (DV4C, DV4TD)
- Removing - refitting: coolant outlet housing (DV4TD)
- Removing - refitting: coolant pump (DV4TD)
- Removing - refitting: engine cooling radiator (TU3AE5, TU3A, TU1A, TU1AE5)
- Removing - refitting: coolant pump (DV4C)
- Removing - refitting: water temperature sensor (DV4C)
- Removal / refitting: coolant outlet housing (DV4C)
- Removing - refitting: engine cooling radiator (TU5JP4)
- Removing - refitting: Coolant pump (TU5JP4)
- Drain and refill - refilling - bleeding: cooling system
Air and fuel supply
- Check: air supply circuit (DV4TD)
- Check: Vacuum circuit (DV4C)
- Removing - refitting: motorised throttle housing (TU3AE5, TU1A, TU3A, TU1AE5)
- Removing - refitting: inlet air pressure sensor (TU3AE5, TU3A, TU1A, TU1AE5)
- Removing - refitting: Entire fuel filter with its support (DV4TD)
- Removing - refitting: fuel tank (TU3A, TU1AE5, TU3AE5, TU1A)
- Removing - refitting: inlet air pressure sensor (DV4TD)
- Removing - refitting: fuel tank (DV4TD)
- Removing - refitting: fuel pump-gauge assembly (TU3AE5, TU3A, TU1A, TU1AE5)
- Removing - refitting: fuel pump-gauge assembly (DV4TD)
- Removing - refitting: inlet air pressure sensor (DV4C)
- Removing - refitting: fuel filter (DV4C)
- Removing - refitting: Motorised throttle unit (TU5JP4)
- Removing - refitting: fuel tank
- Removing - refitting: fuel pump-gauge assembly (DV4C)
- Removing - refitting: fuel tank (DV4C)
- Removing - refitting: LPG tank (TU1AE5)
- Removing - refitting: multi-valve-sender unit (TU1AE5)
- Check: fuel additive circuit
- Check: additive level (DV4C)
- Removing - refitting: additive tank (DV4C)
- Refilling: additive tank (DV4C)
- Modification: particle filter additive
- Removing - refitting: fuel filler cap
- Removing - refitting: fuel cap cover
- Help in diagnosis: noises and vibrations - Pedal control
Exhaust
- Tightening torques: exhaust system (TU3AE5, TU3A, TU1A, TU1AE5)
- Identification - data: exhaust system (TU3A, TU1A)
- Tightening torques: exhaust system (DV4TD)
- Identification - data: exhaust system (DV4TD)
- Tightening torques: exhaust system (TU5JP4)
- Tightening torques: exhaust system (DV4C)
- Removing - refitting: exhaust manifold (TU5JP4)
- Removing - refitting: exhaust system (TU3A, TU1A, TU1AE5, TU3AE5)
- Removing - refitting: exhaust manifold (TU1AE5, TU3AE5, TU3A, TU1A)
- Removing - refitting: exhaust manifold (DV4TD)
- Removing - refitting: catalytic converter (DV4TD)
- Removing - refitting: exhaust system (DV4TD)
- Removing - refitting: exhaust manifold (DV4C)
- Removing - refitting: exhaust system (TU5JP4)
- Removing - refitting: exhaust system (DV4C)
- Removal / refitting: exhaust gas pressure sensor pressure take-off (DV4C)
- Removal / refitting: catalytic converter/particle filter assembly (DV4C)
- Forced regeneration: particle filter
- Forced regeneration: particle filter (technical note)
Emission control
- Removing - refitting: oxygen sensors (TU3AE5, TU1AE5, TU3A, TU1A)
- Removing - refitting: oxygen sensor (TU5JP4)
- Check: exhaust gas recirculation circuit (DV4TD)
- Check: exhaust gas recirculation circuit (DV4C)
- Removing - refitting: canister discharge electrovalve (TU3A, TU1A, TU1AE5, TU3AE5)
- Removing - refitting: exhaust gas recycling valve (DV4TD)
- Removing - refitting: electrically-controlled exhaust gas recycling valve (DV4C)
- Removing - refitting: exhaust gas temperature sensor (DV4C)
- Removal / refitting: exhaust gas pressure sensor (DV4C)
- Removing - refitting: EGR module assembly (DV4C)
- Removing - refitting: Canister discharge electrovalve (TU5JP4)
- Modification: oxygen sensor