Manual sections
Wiring diagrams- Battery
- Body
- Bodywork
- Braking
- Comfort and convenience
- Confort
- Connector pinouts
- Current generation
- Dashboard
- Driver information
- Engine
- Front anti -roll bar
- Front axle
- Front door trim
- Front seats
- Front section
- Front shock absorbers
- Gearbox assembly
- General points
- General points about the vehicle
- Glovebox
- Instrument panel
- Instruments and controls
- Lighting - signalling
- Mechanical
- Other
- Power unit
- Pre-heating
- Protections and doors
- Re-assembling
- Rear axle
- Rear seats
- Rear section
- Rear shock absorbers
- Roof bow
- Roof panel
- Side structure
- Starting
- Steering
- Suspension
- Transmission
- Washing and wiping
Repair manual
Engine Peugeot 1007 I
Step-by-step instructions on "Engine" for Peugeot 1007 I (2005–2009). Pick an article — removal, installation, adjustment and diagnostics with illustrations.
Turbocharging
- Identification - data - tightening torques: turbocharging (DV4TD)
- Check: turbocharger pressure (DV4TD)
- Check: turbocharger pressure (DV6TED4)
- Removing - refitting: TURBOCHARGING AIR COOLER (DV6TED4)
- Removing - refitting: variable geometry turbocharger (GARETT) (DV6TED4)
- Removing - refitting: turbocharger (DV4TD)
Lubrication
- Recommendations: oils for petrol engines
- Data - tightening torques: lubrication (engine)
- Check: oil pressure (DV6TED4)
- Check: oil pressure (With oil pressure switch)
- Check: oil pressure (Without oil pressure switch)
- Removing - refitting: oil pump (DV6TED4)
- Removing - refitting: oil pump (engines types DV4TD - DV4TED) (DV4TD)
- Removing - refitting: oil filter DV4TD engine type (DV4TD)
- Removing - refitting: oil filter (DV6TED4 type engine) (DV6TED4)
- Suction draining (engine)
- Maintenance: recommended ingredients, year 2006
Emission control
- Check: exhaust gas recirculation circuit (DV6TED4)
- Removing - refitting: exhaust gas temperature sensor (DV6TED4)
- Removing - refitting: exhaust gas recycling solenoid valve (DV6TED4)
- Removing - refitting: exhaust gas pressure sensor (DV6TED4)
- Removing - refitting: EGR valve (DV4TD)
- Modification: oxygen sensor
- Table: fault codes - sensor O2 engine ET3 (MAGNETI MARELLI MM6LP) (ET3J4)
- Help in diagnosis: electric EGR valve DV6 engine type (BOSCH) (Summary) (DV6TED4)
- Help in diagnosis: electric EGR valve DV4 BOSCH engine type (Summary) (DV4TD)
- Help in diagnosis: electric EGR valve DV4 SIEMENS engine type (Summary) (DV4TD)
- Help in diagnosis: lambda sensors (Summary) (ET3J4)
Cylinder head
- Data: cylinder head bolts - cylinder head tightening (DV4TD, DV6TED4)
- Data: cylinder head (DV6TED4)
- Data: valves and valve springs (DV6TED4)
- Data: valve seats and guides (DV6TED4)
- Data: valve seats and guides (DV4TD)
- Data: valves and valve springs (TU5JP4)
- Data: valve seats and guides (TU3A, TU3JP, TU5JP4, TU1JP)
- Data: cylinder head (TU1JP, TU3A, TU3JP)
- Data: Cylinder head seal (DV6TED4, DV4TD)
- Stripping - re-assembling: cylinder head (DV6TED4)
- Stripping-assembling: cylinder head (TU3JP, TU1JP, TU3A)
- Stripping - re-assembling: engine (TU3JP, TU1JP, TU3A)
- Identification - data - tightening torques: cylinder head (TU3JP, TU1JP)
- Identification - data - tightening torques: cylinder head (DV4TD)
- Identification - data - tightening torques: cylinder head (TU3JP)
- Identification - data: valve seats (DV4TD)
- Identification - data: valve guides (DV4TD)
- Identification - tightening torques: cylinder head equipment (ET3J4)
- Identification - data - tightening torques: cylinder head (TU5JP4)
- Tightening torques: cylinder head equipment (TU5JP4)
- Identification - tightening torques: cylinder head equipment (TU3JP)
- Tightening torques: cylinder head equipment (DV4TD)
- Identification - data - tightening torques: cylinder head (ET3J4)
- Removing - refitting: cylinder head (on the vehicle) (DV6TED4)
- Removing - refitting: cylinder head (TU5JP4)
- Removing - refitting: cylinder head (DV4TD)
- Removing - refitting: cylinder head (TU3JP)
- Stripping: cylinder head (DV4TD)
- Re-assembling: cylinder head (DV4TD)
- Modification: cylinder head tightening (DV4TD engine) (DV4TD)
- Modification: work on diesel injector (DV6TED4 type engine) (DV6TED4)
- Identification: valves - valve springs (DV4TD)
- Adjustment: valve clearances (TU3JP)
Timing gear
- Data: camshafts (DV6TED4)
- Data: camshafts (TU5JP4, TU1JP, TU3A, TU3JP)
- Data: valve rockers (TU3JP, TU1JP, TU3A)
- Data: timing gear (DV6TED4)
- Removing - refitting: camshaft housing (DV6TED4)
- Removing - refitting: camshaft (DV6TED4)
- Removing - refitting: camshaft housing (DV4TD)
- Identification - data - tightening torques: timing gear (DV4TD)
- Identification - data: timing gear (TU3JP)
- Identification - data: camshaft (DV4TD)
- Identification - data - tightening torques: timing gear (ET3J4)
- Identification - data - tightening torques: timing gear (TU5JP4)
- Check: setting of timing belt (DV6TED4)
- Removing - refitting: camshaft (TU3JP)
- Removing - refitting: timing belt (TU5JP4)
- Removing - refitting: timing belt (DV4TD)
- Removing - refitting: camshafts (DV4TD)
- Removing - refitting: camshaft (TU5JP4)
- Removing - refitting: timing belt (TU3JP)
- Removing - refitting: timing belt (DV6TED4)
Engine block
- Data: cylinder block (DV4TD)
- Data: cylinder block (DV6TED4)
- Data: dynamic seals (TU5JP4, TU3A, TU1JP, TU3JP)
- Data: aluminium cylinder block (TU3JP, TU3A, TU1JP)
- Data: cast cylinder block (TU3JP, TU1JP, TU3A)
- Identification - tightening torques: cylinder block (DV4TD)
- Tightening torques: cylinder block (ET3J4)
- Tightening torques: cylinder block (TU5JP4)
- Tightening torques: cylinder block (aluminium) (TU3JP)
- Data - identifications: cylinder block (ET3J4)
Crankshaft
- Identification - data - tightening torques: engine equipment (TU3JP)
- Identification - data: crankshaft (DV4TD)
- Data - tightening torques: engine equipment
- Identification - data - tightening torques: engine equipment (DV4TD)
- Data - tightening torques: engine equipment — variant 2
- Data: pistons, piston rings, the piston shaft (DV6TED4, DV4TD)
- Data: conrods - connecting rod half shells (DV6TED4)
- Data: crankshaft - crankshaft bearing shells (DV6TED4, DV4TD)
- Data: conrods (TU5JP4, TU3JP, TU3A, TU1JP)
- Data: pistons - piston rings (TU3JP, TU3A, TU5JP4)
- Data: crankshaft - crankshaft half shells (TU3JP, TU1JP, TU5JP4, TU3A)
- Data - tightening torques: engine equipment — variant 3
- Identification - data - tightening torques: accessories (DV4TD)
- Check: liner protrusion (aluminium block) (TU3A, TU3JP, ET3J4, TU1JP)
- Removing - refitting: engine ring seals (DV6TED4)
- Removing - refitting: ancillary drive belt (without air conditioning and with power steering) (TU5JP4)
- Removing - refitting: ancillary drive belt (with air conditioning and without power steering) (TU5JP4)
- Removing - refitting: ancillary drive belt (with air conditioning and with power steering) (TU5JP4)
- Removing - refitting: ancillary drive belt (without power steering and without air conditioning) (TU5JP4)
- Removing - refitting: ancillary drive belt
- Removing - refitting: engine ring seals (DV4TD)
- Removing - refitting: ancillary drive belt — variant 2
- Removing - refitting: ancillary drive belt — variant 3
- Removing - refitting: flexible ancillary drive belt (with air conditioning compressor) (DV6TED4, DV4TD)
- Removing - refitting: flexible ancillary drive belt (without air conditioning compressor) (DV6TED4, DV4TD)
- Dismantling - re-assembly: conrods - pistons (ET3J4, TU5JP4, TU1JP, TU3A, TU3JP)
- Matching: crankshaft bearing shells (TU3A, TU3JP, TU1JP)
- Dismantling - re-assembly: dynamic seals - tu engine - 8 valves (TU3JP, TU3A, TU1JP)
- Removing - refitting: ancillary drive belt — variant 4
- Removing - refitting: ancillary drive belt — variant 5
- Dismantling - refitting: connecting rod/piston assemblies (DV6TED4, DV4TD)
- Modification: ancillary drive belt (DV4TD)
- Identification - data - tightening torques: conrods - half shells (DV4TD)
- Identification - data: piston - piston rings - the piston shaft (DV4TD)
- Dismantling - assembly: conrods - pistons (DV4TD)
- Aid to mechanical diagnosis: double damped engine flywheel
Cooling system
- Identification - data: engine cooling system (type DV6TED4) (DV6TED4)
- Capacity: cooling system
- Identification - data: cooling system (TU3JP, DV4TD, TU5JP4)
- Removing - refitting: coolant outlet housing (DV6TED4)
- Removing - refitting: engine cooling radiator (DV6TED4)
- Removing - refitting: coolant outlet housing (TU5JP4)
- Removing - refitting: coolant pump (DV4TD)
- Removing - refitting: radiator (DV4TD)
- Removing - refitting: radiator (TU5JP4, TU3JP)
- Removing - refitting: water outlet housing temperature sensor (DV6TED4)
- Drain and refill - refilling - bleeding: cooling system
Exhaust
- Identification - data: exhaust system (DV6TED4)
- Identification - tightening torques: exhaust (DV4TD)
- Identification - tightening torques: exhaust (TU3JP, TU5JP4)
- Removing - refitting: exhaust system - catalytic converter (DV4TD)
- Removing - refitting: catalytic converter assembly / particle filter (DV6TED4)
- Removing - refitting: exhaust system - catalytic converter (TU3JP, TU3A, TU5JP4, ET3J4)
- Removing - refitting: exhaust manifold (ET3J4)
- Removing - refitting: exhaust system (DV6TED4)
- Modifications: connecting sleeve / intermediate exhaust line
- Removing - refitting: exhaust gas pressure take-off (DV6TED4)
- Removing - refitting: particle filter (DV6TED4)
- Forced regeneration: particle filter
- Forced regeneration: particle filter (technical note)
Air and fuel supply
- Check: air supply circuit (DV6TED4)
- Removing - refitting: double inlet air doser unit (DV6TED4)
- Removing - refitting: fuel filter (DV6TED4)
- Removing - refitting: integrated air intake system (DV6TED4)
- Removing - refitting: fuel tank (DV6TED4)
- Removing - refitting: fuel pump and gauge assembly (DV6TED4)
- Removing - refitting: inlet manifold (TU5JP4)
- Removing - refitting: inlet manifold (TU3JP)
- Removing - refitting: fuel tank
- Removing - refitting: Entire fuel filter with its support (DV4TD)
- Removing - refitting: air cleaner (DV4TD)
- Removing - refitting: fuel filler flap
- Removing - refitting: sliding side door blocking sensor (fuel filler flap)
- Removing - refitting: fuel gauge (DV4TD)
- Removing - refitting: fuel pump gauge module (TU5JP4, TU3JP)
- Removing - refitting: fuel pump gauge module (ET3J4, TU3A, TU3JP, TU5JP4)
- Removing - refitting: inlet manifold (ET3J4)
- Check: fuel additive circuit
- Removing - refitting: fuel additive pump (DV6TED4)
- Removing - refitting: fuel additive unit (DV6TED4)
- Replacement: flexible additive reservoir (DV6TED4)
- Modification: particle filter additive
- Charging procedure: starting batteries