Remove
- 1. Disconnect battery negative lead
- 2. Raise vehicle
- 3. Remove engine and transmission undershield from vehicle
- 4. Remove right splash panel • Release washer hose (if installed) from 2x clip • Remove 2x bolt , screw
- 5. Remove ribbed V-belt from engine • Rotate tension roller clockwise, then lock using Locating Pin KM-6130 (1)
- 6. Release feed hose from power steering pump • Install hose clamp (1) • Release clip (2)
- 7. Remove pump pulley (2) from power steering pump • Remove 3x bolt (1) from pump pulley – Prevent pump shaft from turning using suitable tool (3) inserted into hexagonal opening
- 8. Remove pressure pipe from power steering pump • Disconnect pressure pipe union (1) from power steering pump • Install 2x blanking plug
- 9. Remove power steering pump from auxiliary housing • Remove 2x bolt (1), bolt (2)
- 10. Install power steering pump (1) to Press Plate KM-6281-1 (3) • Release pump hub (2) from shaft using hydraulic press (4)
Install
- 11. Install pump hub (2) to new pump (1) shaft using KM-6281-3 (3)
- 12. Check installation height of hub using KM-6281-4 (2)
- 13. Install new power steering pump to auxiliary housing • Secure 2x bolt (1), bolt (2) 21 Nm
- 14. Secure feed hose to power steering pump • Remove blanking plug from inlet of power steering pump • Secure clip (2) • Remove hose clamp (1)
- 15. Install pump pulley (2) to power steering pump • Secure 3x bolt (1) 10 Nm – Prevent pump shaft from turning using suitable tool (3) inserted into hexagonal opening
- 16. Install ribbed V-belt to engine • Rotate tension roller clockwise, then remove Locating Pin KM-6130 (1)
- 17. Install right splash panel • Install 2x bolt 8 Nm , screw 6 Nm • Secure washer hose (if installed) to 2x clip
- 18. Install engine and transmission undershield to vehicle
- 19. Lower vehicle
- 20. Connect battery negative lead
- 21. Bleed hydraulic system – see operation “Hydraulic System, Bleed”
- 22. Program all volatile memories