Home/Opel/Vectra/Opel Vectra C (2002-2008)/Repair manual/Maintenance, Body and Chassis Sheet Metal Parts, Frame
Manual sections
Wiring diagrams- ABS
- ABS 5.3
- ABS 5.3/TC/ESP
- ABS 5/TC, ABS 5.3/TC
- ABS Mk20i
- Air Conditioning
- Airbag
- Anti-Theft Warning System-M
- Automatic Transmission Front Wheel Drive
- Battery
- Board Computer
- Body Equipment
- Brake Hydraulics, Brake Lines
- Brakes
- CAN Bus
- Car Level Control
- Central Door Locking System
- Central Locking with Atws (Electronic)
- Check Control
- Clutch
- Clutch and Transmission
- Communication / Navigation
- Connector pinouts
- Continuously Variable Transmission (Cvt) Front Drive
- Cooling System
- Corrosion Protection
- Diesel Engine
- DOHC Diesel Engine
- DOHC Petrol Engine
- Ecc Electronic Climate Control
- Ehps - Electrical Hydraulic Power Steering
- Electrical Equipment and Instruments
- Electrical Socket Front/ Rear
- Electrical Window Winders
- Electronic Cruise Control
- Electronic Module
- Electronic Ride Control
- Engine and Engine Aggregates
- Engine Electrics
- Eps Electrical Power Steering
- Exhaust System
- Fittings, Hinges, Locks
- Frame
- Front End
- Front Wheel Brake
- Front Wheel Suspension
- Front Wheel Suspension, Wheels and Tyres
- Fuel and Exhaust System
- Fuel Injection Systems
- Fuel System
- Fuse Box
- General Vehicle Information
- Glass, Window Guides, Window Winders
- Glassfibre Parts (Bolted)
- Graphic Info Display
- Headlamps, Lamps and Horn
- Heating, Ventilation
- Heating, Ventilation, Air Conditioning (HVAC)
- Immobiliser
- Instruments, Telltales
- Maintenance, Body and Chassis Sheet Metal Parts, Frame
- Manual Transmission Front Wheel Drive
- Manual Transmission Rear Wheel Drive
- Mid (Multi Info Display)
- Other Accessories
- Outside Rear View Mirror
- Paint
- Painting Repair Operations
- Painting Repair System
- Parkpilot
- Power Steering
- Radiator Grille
- Radio
- Rear Axle and Rear Wheel Suspension
- Rear Axle Front Wheel Drive
- Rear Wheel Brake
- Roof Luggage Carrier (Railing)
- Sac Semi Automatic Climate Control
- Seat Heating Systems
- Seats, Upholstery, Inner Trim Panels
- Service Brake, Parking Brake
- Servo Motors
- Sheet Metal Parts (Bolted)
- Sheet Metal Parts (Cement and Seal)
- Sheet Metal Parts (Welded)
- Sliding Roof
- Special Service Tools
- Steering
- Steering Gear
- Steering Linkage
- Steering Wheel - Steering Column
- Switches
- Switches, Control Unit, Relays, Ignition Lock
- TID (Triple Info Display)
- Trailer Hitch
- Trim Panels, Radiator Grille, Spoiler
- Trim Strips, Lettering, Coverings
- Turbo-Charging
- Wheels and Tyres
- Windscreen Wash/wipe System, Heated Screen
- Wiring Harnesses
- Xenon Control Unit (Headlamp Range Control)
Repair manual
Maintenance, Body and Chassis Sheet Metal Parts, Frame Opel Vectra C
Step-by-step instructions on "Maintenance, Body and Chassis Sheet Metal Parts, Frame" for Opel Vectra C (2002–2008). Pick an article — removal, installation, adjustment and diagnostics with illustrations.
Articles in this section
- Amendment Status October 2004
- Innovations
- Service Booklet - Subsequent Order, International
- Introduction - Pre-Delivery Inspection Europe
- Table of Contents for Service Plan MY 2001 Up to MY 2004 1/2
- Introduction
- Foreword, Fundamentals of "New Technical Features (Vectra-C")
- Table of Contents New Technical Features for Model Year 03.5
- Table of Contents - New Technical Features, MY 2004
- Table of Contents, New Technical Features MY 2004,5
- Contents for New Technical Features MY 2005.5
- Introduction - International Pre-Delivery Inspection
- General Introduction
- In the Case of Longer Standing Times:
- The Product (Environmental Protection, Active Safety, Passive Safety, Driving Comfort, Functionality)
- Foreword
- Introduction - International MY 2003 to MY 2004 1/2
- Diesel Sticker
- Vehicle System Check with Tech 2
- New Features
- New Features for Europe
- Fuel Deficiency
- Type and Model Codes
- Pre-Delivery Inspection, Engineering (International MY 2003 to MY 2004 1/2)
- Pre-Delivery Inspection - Technical Check from MY 2006 - International
- New Engines, Europe
- Information for Customers Regarding Increased Change Intervals for Engine Oil
- Dimensions
- Engine Oil Level - International
- Introduction - Europe Model Year 2005
- Contents - Service Plan MY 2005
- Pre-Delivery Inspection - Technical Check, from MY 2006 - Europe
- Scheduled Service Times and Checklists, Europe, Summary
- Z 20 LET Engine - Circulating Air Noise
- Perspective View
- Octane Number Adjustment
- Foreword - International from MY 2005
- Contents - International Service Plan MY 2005
- Severe Engine Operating Conditions, Europe
- Notes, Astra-G Cabrio
- Foreword - Europe MY 2003 to MY 2004 1/2
- Pre-Delivery Inspection - Engineering from MY 2005
- General Introduction to Service Plan
- Engine Oils, Europe, Ex Works
- Notes, Vectra-C
- Pre-Delivery Inspection, Engineering (Europe MY 2003 to MY 2004 1/2)
- Pre-Delivery Inspection, Visual Appearance (Hand-Over to the Customer MY 2005)
- General Introduction to Service Plan, International
- The Customer
- Notes, Zafira Cng
- Pre-Delivery Inspection - Hand-Over to Customer as of MY 2003
- Attach Remote Control Unit to Ignition Key
- Different Car Inspection System Brochure of MY 99 for Opel and Vauxhall Vehicles
- Faults
- Notes, Omega-B
- Steering and Ignition Lock Astra-H, Zafira-B, Vectra-C, Signum: Switch off Logistics Mode
- New Items, International
- Exhaust Gas Emissions Test (Ege)
- Steering and Ignition Lock / Astra-H, Vectra-C, Signum: Switch off Logistics Mode
- Foot Brake, Brake Servo, Handbrake
- Engines, Europe
- Important Safety Regulations
- Horn
- Engines, International
- Engine Compartment Wash
- 1.1 Attach Remote Control Unit to Ignition Key
- Tyre Pressures - See Separate Publication 'Tyre Pressures'
- Scheduled Service Times and Checklists for Europe, Overview as of MY 2005
- 1.2 Steering and Ignition Lock / Diesel Glowplugs / Vectra-C, Disengage Logistics Mode
- Re-Tighten Wheel Fastening Whilst Applying Torque
- Scheduled Service Times and Checklists, International, Overview MY 2005
- Service Booklet - Subsequent Order
- 1.3 Foot Brakes, Handbrake, Brake Servo (Brake Dynamometer)
- General Headlamp Adjusting Instructions
- Service Plan G
- 1.4 Horn
- Severe Operating Conditions, International
- License Plate Lamp(s)
- Service Plan H
- 2.1 Tyre Pressures, Including Manual Level Control, Agila
- Vectra-C Tyre Pressures
- Engine Oils, Europe
- Fit Wheel Covers
- Service Plan M
- 2.1 Tyre Pressures, Including Manual Level Control, Corsa-C
- Signum Tyre Pressures
- Engine Oils, International
- Check All Closings
- Perform Visual Inspection of Monitoring, Lighting, Signalling Equipment and Airbag
- 2.1 Tyre Pressures, Including Manual Level Control, Astra-G
- Replace Battery for Remote Control
- 2.1 Tyre Pressures, Including Manual Level Control, Zafira
- Loosen Wheel Fastening and Re-Tighten to Torque
- Diesel Stickers, International
- Windscreen Wipers, Screen Washer System, Headlight Washer System
- 2.1 Tyre Pressures, Including Manual Level Control, Vectra-C
- Mechanical Check of Trailer Hitch
- Coolant Level; Anti-Freeze; Brake Fluid Level
- 2.1 Tyre Pressures, Including Manual Level Control, Omega-B
- Check and Adjust Handbrake
- Brake Lines and Brake Hoses
- Replace Pollen Filter
- 2.2 Loosen Wheel Fastening and Re- Tighten to Torque
- Vehicle Identification Plate
- Replace Air Cleaner Insert
- 2.3 Front Fog Lamp Adjustment, Agila
- Check That Battery Terminal Clamps Are Firmly Seated and Check Battery Eye
- Fuel Lines
- Turbo Engines
- Replace Spark Plugs
- 2.3 Front Fog Lamp Adjustment, Corsa-C
- Coolant Level
- Muffler System, Exhaust System
- Service Booklet Reorder, Europe
- Check Ribbed V-Belt and Tensioner
- 2.4 Licence Plate Lamp(s)
- Engine Oil Level
- Front Axle Suspension
- Rear Wheel Suspension
- Check and Adjust Valve Play (Z 16 XEP, Y 17 DT, Y 17 DTL, Z 17 DTL, Z 17 DTH, Z 19 DT, Y 30 DT)
- 2.5 Fit Wheel Covers
- Power Steering, Fluid Level
- Rear Axle Suspension
- Tie Rods, Steering Linkage
- Replace Toothed Belt and Tension Roller
- 2.6 Locks
- Clutch and Brake Fluid Level
- Visually Inspect Aggregates for Leaks
- Check and Correct Clutch Pedal Travel
- 2.8 Trailer Hitch
- Wiper/washer System for Windscreen and Headlamps
- Visually Check Aggregates for Leaks
- How to Check Oil Level the Inspect Power Steering for Leaks (Correct)
- 3.1 Check and Adjust Parking Brake, General Visual Check
- Front Heated Seat Controls, Insert Transport Safety Equipment
- Level Control
- Service Plan N, Ecoservice-Flex
- Change Engine Oil and Filter
- 3.2 Brake Lines and Brake Hoses
- Multi-Info-Display (Mid), Triple-Info-Display (TID)
- Remove Spring Limiter from Front Springs and Remove Stickers
- Service Plan 1.9, Ecoservice
- Attach Front Panelling Spoiler and Spoiler Lip
- Drain Fuel Filter, Diesel
- 3.3 Fuel Lines
- Check Control
- Service Plan 1.9, Ecoservice-Flex
- Replace Fuel Filter
- 3.4 Muffler System, Exhaust System
- Check Operation of Indicator Lamps
- Service Plan Int10
- 3.5 Front Axle Suspension
- Check Lighting and Signalling Equipment:
- Service Plan Int15
- Parking Brake, Springing, Fuel Lines, Level Control and Exhaust System
- 3.6 Rear Axle Suspension
- Heating, Ventilation, Recirculation Circuit
- Body/underbody Corrosion Protection
- 3.7 Tie Rods, Steering Linkage
- Window Lifters (Manual / Electric)
- Visually Check Front and Rear Wheel Brake
- 3.8 Visually Check Assemblies for Leak
- Sliding Sun-Roof (Manual / Electric)
- Automatic Transmission: Fluid Change
- 3.9 Level Control System
- Coolant Level, Anti-Freeze, Brake Fluid Level
- Engine, Transmission, Air Conditioning and Rear Axle Transmission
- 4.1 Check Battery Terminals and Battery
- Service Interval Display Reset
- Operating Elements, Front Seat Heating
- How to Clean the Remove Brake Drum (Visually Check)
- 4.2 Coolant Level
- Wax Removal / Transport Protection Film
- Replace Air Cleaner Insert:
- Check Level Control
- 4.3 Engine Oil Level
- Time Allowance
- Special Service Tools
- Visually Inspect Folding Covers on Steering, Tie Rods and Axle Drive
- 4.4 Power Steering, Fluid Level
- Visually Check Ribbed V-Belt
- Heating, Ventilation, Air Recirculation Circuit, Air Conditioning
- Change Brake Fluid
- 4.5 Clutch and Brake Fluid Level
- Change Coolant
- 4.6 Washer System for Screens and Headlamps
- Wheel Fastening, Condition of Tyres, Tyre Pressures (Including Spare Wheel)
- 4.7 Octane Number Adjustment
- Check and Correct Headlamp Adjustment (Including Auxiliary Headlamp)
- 5.1 Front Seat Heating
- Hydraulic Clutch Actuation
- Door Hinges, Door Stop, Lock Cylinder, Bonnet Lock and Tailgate
- 5.2 Multi-Info-Display (Mid), Triple-Info-Display (TID), Vectra-C
- Test Drive, Final Inspection
- 5.3 Encode and Set Radio; Check Operation of Radio Remote Control
- Exhaust Gas Emissions Test
- 5.4 Check Control
- Exterior Mirror
- Change Engine Oil and Engine Oil Filter, International MY 2005
- 5.5 Check Function of Control Lamps
- Test Drive
- 5.6 Check Lighting and Turn Signal Equipment
- Table of Contents for Service Plan International MY 2001 to MY 2004 1/2
- Overview - Vectra-C
- Speedometer, Trip Odometer
- Replace Fuel Filtpф=
- 5.7 Heating, Ventilation, Recirculation Circuit
- Foreword, General, International
- Turn Signal Self-Cancelling Mechanism
- 5.8 AC System
- Noises
- Parking Brake, Wheel Mountings, Suspension, Brake Line, Fuel Lines, Gas Lines, Level Control Exhaust System
- 5.10 Exterior Mirror
- New Engines, International
- Vibration
- 5.11 Window Winder (Manual / Electric)
- Scheduled Service Times and Checklists, International, Summary
- Steering Wheel Position
- 5.12 Sunroof (Manual / Electric)
- Difficult Engine Operating Conditions, International
- Check Operation of Air Conditioning System and Stationary Heater
- Automatic Transmission Fluid Change
- 5.13 Check Washer System for Screens and Headlamps (Switch Functions)
- Resetting the Service Interval Display
- Visually Inspect Engine, Transmission, A/c Compressor for Leaks
- 6.1 Speedometer, Trip Odometer
- Attach Spoiler Front Panelling
- Resetting the International Service Interval Display
- 6.2 Turn Signal Self-Cancelling Mechanism
- Replace Engine Oil and Engine Oil Filter, International
- Air Conditioning
- 6.3 Noise
- Service Plan O, Ecoservice-Flex
- 6.4 Vibration
- Pre-Delivery Inspection - Engineering MY 2005
- 6.5 Steering Wheel Position
- Time Allowances
- 6.6 Air Conditioning System, Park Heater, Function Check
- 6.7 Service Interval Display Reset
- Coolant Level, Anti-Freeze, Brake Fluid Level, International
- 7.1 Vehicle Interior, Upholstery and Windows
- Coolant Change, International
- 7.2 Minor Paint Damage
- Type and Model Codes - Vectra-C Caravan
- 7.3 Stickers for Tyre Pressures, Airbag, Seat Occupation Detection (Sbe); Instructions and Service Book, Spare Wheel and Toolkit
- Summary - Vectra-C
- Dimensions - Vectra-C Caravan
- Test Drive, Final Inspection, International
- 8.1 Handover of Vehicle to Customer
- Chassis Number (VIN) - Vectra-C Caravan
- Coolant Level, International
- Dewaxing
- Visually Inspect Warning, Lighting, Signalling Equipment and Airbag, International
- Jack Points - Vectra-C Caravan
- Replace Pollen Filter (International)
- Rear Towing Eye - Vectra-C Caravan
- Replace Pollen Filter Insert, International
- P0003 00 Wax Removal
- Economy Parts - Vectra-C Caravan
- Check Ribbed V-Belt and Tensioner, International
- P 0000 10 Pre-Delivery Inspection
- How to Check Oil Level the Inspect Power Steering Visually for Leaks (Correct, International)
- General Regulations for Headlamp Adjustment
- Drain Water from Fuel Filter, Diesel, International
- Introduction, Europe
- Replace Fuel Filter, International
- Pre-Delivery Inspection - Europe
- Wheel Fastening, Tyre Condition, Tyre Pressures, International
- Engine Oil Level, Europe
- Signum Lettering
- Check, Correct Headlamp Adjustment (Including Additional Headlamps), International
- Foreword, Additional Notes for the International Pdi
- Vectra-C Lettering
- Pre-Delivery Inspection, Worldwide
- Viscosity Distribution Acea/api Grade Only for Arabic Countries
- Opel Service Manual MY 2004,5
- Service Plan MY 2004,5
- Special Tool
- Overview - All Vehicle Models
- Vectra-C Overview
- Survey - All Vehicle Types
- Lettering on Rear of Vehicle
- Foreword, Basis of the "New Technical Features of the Signum"
- The Product (Environmental Protection, Active Safety, Passive Safety, Ride Comfort, Functionality)
- Type and Model Code
- Opel Service Manual - Model Year 2003.5
- Publication: Service Schedule - Model Year 2003.5
- Special Tools
- Opel Servicing Manual MY 2003
- Publication Servicing Plan MY 2003
- Publication Exhaust Gas Test MY 2003
- Publication Inspection on Delivery MY 2003
- Opel Service Booklet MY 2004
- Service Plan MY 2001 Up to and Including MY 2004
- New Special Tool Numbering System
- New Glass Remover / BO-46974
- Service Plan
- Techline
- Flexible Maintenance Intervals - Survey
- Resetting Service Interval, Ecoservice
- Resetting the Flexible Service Interval (Ecoservice Flex) with Tech 2
- Engine Oil Change Intervals
- Engine-Dependent Engine Oil Grades
- Customer Information
- Customer Driving Profile
- Instrument Display
- Calling Up Remaining Mileage
- Programming
- Sealing of Bulkhead Water Drainage - Leakage
- Tailgate - Water Drips from Opened Tailgate into Luggage Compartment
- Information on Vehicle Floor / Frame Group
- Automatic Airconditioning (Sac) - Temperature Adjustment Not Possible
- Guideline Torque Values