TORQUE CONVERTER INSPECTION
Torque converter must be replaced for any of the following reasons.
- Damage To Pump Assembly
- Metal Particles Present In Oil
- Leaks In Hub Weld Area
- Crankshaft Pilot Broken Or Damaged
- Hub Scored Or Damaged
- Stator Failure
- Torque Converter Imbalance
- Overheating (Torque Converter Is Blue)
- Engine Coolant Contamination
- Excessive End Play
TORQUE CONVERTER STALL SPEED TEST
Note. Information not available.
TORQUE CONVERTER NOISE TEST
- Torque converter whine is usually noticed when vehicle is stopped and transaxle is in Reverse or Drive. Whine will increase when engine RPM is increased and will stop when vehicle is moving or when torque converter clutch is applied. Stall test is to ensure whine is coming from torque converter.
- Start engine, and allow it to reach normal operating temperature. Apply parking and service brakes. Put transaxle in Drive. Depress accelerator to about 1200 RPM for less than 6 seconds. DO NOT depress accelerator for more than 6 seconds or transaxle damage may occur. Torque converter noise will increase under this load.
Note. Torque converter whine should not be confused with pump whine, which is usually noticeable in Park, Neutral and all other gear ranges. Pump whine will vary with pressure.
TORQUE CONVERTER STATOR CHECK
- Torque converter stator roller clutch can either remain locked up at all times or freewheel in both directions. If stator is freewheeling at all times, vehicle tends to have poor acceleration from a stop. Vehicle may act normal at speeds above 30-35 MPH.
- If poor acceleration is noted, ensure exhaust system is not blocked, engine timing is correct and transaxle is in 1st gear when starting from a stop. If stator is locked up at all times, performance from a stop appears normal. Engine RPM and acceleration is limited at high speeds. Engine may overheat from this condition.
- A visual inspection of torque converter may reveal converter is Blue from overheating. If torque converter has been removed from vehicle, stator roller clutch can be checked by inserting 2 fingers into splined inner race of roller clutch and trying to turn race in both directions. Inner race should turn freely clockwise but should not turn or should be difficult to turn counterclockwise.
TORQUE CONVERTER END PLAY CHECK
Mount Torque Converter End Play Fixture (J-35138) and Dial Gauge (J-8001) on torque converter to check end play. End play should be 0-.020" (0-0.51 mm). (Scheme 9)
Scheme 9
TRANSAXLE SPECIFICATIONS
| Application | In. (mm) | |
|---|---|---|
| End Play | ||
| Final Drive | .005-.025 (.13-.63) | |
| Final Drive Carrier Pinion Gears | .009-.025 (.23-.63) | |
| Input Carrier Pinion Gears | .009-.030 (.23-.77) | |
| Input Clutch Housing | 0-.006 (0-.152) | |
| Reaction Carrier Pinion Gear | .009-.030 (.23-.77) | |
| Torque Converter | 0-.020 (0-0.50) | |
TRANSAXLE SPECIFICATIONS
TORQUE SPECIFICATIONS
| Application | Ft. Lbs. (N.m) |
|---|---|
| Axle Shaft Nut | 185 (251) |
| Case Extension Bolt | 26 (35) |
| Case Side Cover Bolt & Stud | 18 (24) |
| Case-To-Drive Sprocket Support Bolt | 18 (24) |
| Channel Plate-To-Case Bolt | 18 (24) |
| Channel Plate-To-Driven Sprocket Support Bolt | 18 (24) |
| Connector Cooler Fitting Bolt | 29 (39) |
| Converter-To-Flexplate Bolt | 46 (62) |
| Manual Shaft-To-Detent Lever Bolt | 24 (33) |
| Modulator-To-Case Bolt | 18 (24) |
| Oil Pump Body-To-Case Bolt | 18 (24) |
| Oil Pump Cover-To-Pump Body Bolt | 18 (24) |
| Valve Body-To-Case 8 mm Bolt | 18 (24) |
| 2-1 Manual Servo Cover Bolt | 18 (24) |
| INCH Lbs. (N.m) | |
| Accumulator Cover-To-Case Bolt | 98 (11) |
| Case Side Cover Nut | 71 (8) |
| Case Side Cover Screw & Washer Assembly | 98 (11) |
| Forward Servo Cover Bolt | 89 (10) |
| Oil Pan Bolt | 98 (11) |
| Oil Pressure Test Hole Plug | 89 (10) |
| Oil Pump Cover-To-Channel Plate Bolt | 98 (11) |
| Oil Pump-To-Valve Body Bolt | 98 (11) |
| Solenoid-To-Valve Body Bolt | 98 (11) |
| Speed Sensor Bolt | 98 (11) |
| Temperature Sensor | 62 (7) |
| Valve Body-To-Case 6 mm Bolt | 98 (11) |
| Valve Body-To-Channel Plate Bolt | 98 (11) |
TORQUE SPECIFICATIONS