Removal Procedure
| WARNING | An electric fan under the hood can start up even when the engine is not running and can injure you. Keep hands, clothing and tools away from any underhood electric fan. |
| WARNING | To help avoid personal injury or damage to the vehicle, a bent, cracked, or damaged fan blade or housing should always be replaced. |
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- Disconnect the battery negative cable. Refer to «BATTERY NEGATIVE CABLE DISCONNECT/CONNECT PROCEDURE»(ref-175172-S37990937682005041800000)
- Remove the upper tie bar. Refer to «TIE BAR REPLACEMENT -- UPPER»(ref-175313-S27709910712005042000000)
- Disconnect the wiring harness electrical connectors from the cooling fan motors.
- Remove the clips attaching the wiring harness to the fan shroud.
- Remove the lower air deflector. Refer to «AIR DEFLECTOR REPLACEMENT -- FRONT»(ref-175313-S03656394322005042000000)
- Remove the transaxle oil cooler line retaining bolt and clip from the fan shroud.
- Lower the vehicle.
- Slide the plastic cap off the upper quick connect joint.
- Disconnect the upper transaxle oil cooler line from the radiator using the J 41623-B
- Remove the two fan shroud mounting bolts. Important: Care should be taken when removing the cooling fan assembly not to damage the lower attachment points of both the cooling fan assembly and radiator.
- Lift the cooling fan assembly off the lower mounting features of the radiator and remove from the vehicle. CAUTION: The bolt retaining the condenser to the radiator end tank is a special length and should be the ONLY bolt used upon reinstallation. The use of a longer bolt will damage the radiator end tank.
- Remove the fan retaining nut (5) from the motor (2).
- Remove the fan (4) from the motor shaft.
- Remove the motor retaining screws (3).
- Remove the motor (2) from the shroud (1).
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- Install the motor (2) to the shroud (1). CAUTION: Refer to «FASTENER NOTICE»(ref-175132-S17785009232005041500000) .
- Install the motor retaining screws (3). Tighten Tighten the screws to 6 N.m (53 in lbs).
- Install the fan (4) to the motor shaft.
- Install the fan retaining nut (5) to the motor (2). Tighten Tighten the retaining nut to 6 N.m (53 in lbs). Important: Care should be taken when installing the cooling fan assembly not to damage lower attachment points of both the cooling fan assembly and radiator.
- Install the cooling fan assembly into position, aligning the lower feet of the shroud to the lower mounting features on the radiator. CAUTION: The bolts retaining the cooling fan to the radiator end tanks are a special length and should be the ONLY bolts used upon reinstallation. The use of longer bolts will damage the radiator end tanks.
- Install the cooling fan mounting bolts Tighten Tighten the bolts to 6 N.m (53 in lbs).
- Push the upper transaxle oil cooler line into the radiator quick connect fitting, until a "click" is heard.
- Tug gently on the cooler line to ensure proper retention.
- Slide the plastic cap (1) over the quick connect joint.
- Raise and support the vehicle.
- Install the transaxle oil cooler line retaining clip and bolt to the fan shroud. Tighten Tighten the retaining bolt to 6 N.m (53 in lbs).
- Install the lower air deflector. Refer to «AIR DEFLECTOR REPLACEMENT -- FRONT»(ref-175313-S03656394322005042000000) .
- Connect the wiring harness electrical connectors to the cooling fan motors.
- Attach the wiring harness retaining clips to the fan shroud.
- Install the upper tie bar. Refer to «TIE BAR REPLACEMENT -- UPPER»(ref-175313-S27709910712005042000000) .
- Connect the battery negative cable. Refer to «BATTERY NEGATIVE CABLE DISCONNECT/CONNECT PROCEDURE»(ref-175172-S37990937682005041800000) .
| WARNING | An electric fan under the hood can start up even when the engine is not running and can injure you. Keep hands, clothing and tools away from any underhood electric fan. |
| WARNING | To help avoid personal injury or damage to the vehicle, a bent, cracked, or damaged fan blade or housing should always be replaced. |
Scheme 79
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Scheme 82
- Disconnect the battery negative cable. Refer to «BATTERY NEGATIVE CABLE DISCONNECT/CONNECT PROCEDURE»(ref-175172-S37990937682005041800000) .
- Remove the upper tie bar. Refer to «TIE BAR REPLACEMENT -- UPPER»(ref-175313-S27709910712005042000000) .
- Drain the cooling system. Refer to «Draining and Filling Cooling System»(ref-175176-S18005840362005041800000) .
- Using the J 37097-A (3) remove the clamp.
- Remove the radiator hose (2) from the radiator (1), and place aside over the engine.
- Remove the upper transaxle oil cooler line retaining bolt and retainer from the fan shroud.
- Slide the plastic cap off the quick connect joint.
- Disconnect the upper transaxle oil cooler line from the radiator using the J 41623-B.
- Disconnect the wiring harness electrical connectors (1) from the cooling fan motors.
- Remove the clips (2) attaching the harness to the fan shroud.
- Disconnect the 2 retainers from the A/C discharge hose.
- Remove the 2 fan shroud mounting bolts. Important: Care should be taken when removing the cooling fan assembly not to damage the lower attachment points of both the cooling fan assembly and radiator.
- Lift the cooling fan assembly off the lower mounting features of the radiator and position towards the right side of the vehicle in order to remove. CAUTION: The fan blade retaining nut is left hand thread, damage may occur to motor threads if attempting to remove as a right hand thread nut.
- Remove the fan retaining nut (5) from the motor (2).
- Remove the fan (4) from the motor shaft.
- Remove the motor retaining screws (3).
- Remove the motor (2) from the shroud (1).
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- Install the motor (2) to the shroud (1). CAUTION: Refer to «FASTENER NOTICE»(ref-175132-S17785009232005041500000) .
- Install the motor retaining screws (3). Tighten Tighten the screws to 6 N.m (53 in lbs).
- Install the fan (4) to the motor shaft.
- Install the fan retaining nut (5) to the motor (2). Tighten Tighten the retaining nut to 6 N.m (53 in lbs). Important: Care should be taken when installing the cooling fan assembly not to damage the lower attachment points of both the cooling fan assembly and radiator.
- Install the cooling fan assembly into position, aligning the lower feet of the shroud to the mounting features on the radiator. CAUTION: The bolt retaining the condenser to the radiator end tank is a special length and should be the ONLY bolt used upon reinstallation. The use of a longer bolt will damage the radiator end tank.
- Install the cooling fan mounting bolts Tighten Tighten the bolts to 6 N.m (53 in lbs).
- Connect the wiring harness electrical connectors (1) to the cooling fan motors.
- Attach the wiring harness retaining clips (2) to the fan shroud.
- Connect the 2 retainers to the A/C discharge hose.
- Push the upper transaxle oil cooler line into the radiator quick connect fitting, until a "click" is heard.
- Tug gently on the cooler line to ensure proper retention.
- Slide the plastic cap (1) over the quick connect joint.
- Install the upper transaxle oil cooler line retaining bolt to the fan shroud. Tighten Tighten the bolt to 6 N.m (53 in lbs).
- Connect the radiator hose (2) to the radiator (1).
- Using the J 37097-A (3) reposition the clamp.
- Install the upper tie bar. Refer to «TIE BAR REPLACEMENT -- UPPER»(ref-175313-S27709910712005042000000) .
- Connect the battery negative cable. Refer to «BATTERY NEGATIVE CABLE DISCONNECT/CONNECT PROCEDURE»(ref-175172-S37990937682005041800000) .
- Fill the cooling system. Refer to «Draining and Filling Cooling System»(ref-175176-S18005840362005041800000) .