Driveline: Maintenance Nissan Rogue I

Refilling

1. Remove filler plug (1) and gasket. Then fill oil up to mounting hole (A) for the filler plug. Oil grade and viscosity : Refer to " «FOR NORTH AMERICA : FLUIDS AND LUBRICANTS»(ref-295130-S34661417002008081400000) " (for NORTH AMERICA), " «FOR MEXICO : FLUIDS AND LUBRICANTS»(ref-295130-S06898715472008081400000) " (for MEXICO). Oil capacity : Refer to " «GENERAL SPECIFICATIONS»(ref-295114-S28497149032008081400000) ". CAUTION: Carefully fill the oil. (Fill up for approximately 3 minutes.)
2. Leave the vehicle for 3 minutes. Then check oil level again.
3. Before installing filler plug, set a new gasket. Install filler plug on transfer and tighten to the specified torque. Refer to " «EXPLODED VIEW»(ref-295114-S05020645472008081400000) ". CAUTION: Never reuse gasket.

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1. Remove the glove box cover assembly. Refer to " «EXPLODED VIEW»(ref-295100-S38104805562008081400000) ".
2. Disconnect AWD control unit harness connector.
3. Remove AWD control unit (1) mounting bolts.
4. Remove AWD control unit.

1. Remove filler plug (1). Fill with new gear oil until oil level reaches the specified level near filler plug mounting hole. Oil grade and viscosity : Refer to " «FOR NORTH AMERICA : FLUIDS AND LUBRICANTS»(ref-295130-S34661417002008081400000) " (for NORTH AMERICA), " «FOR MEXICO : FLUIDS AND LUBRICANTS»(ref-295130-S06898715472008081400000) " (for MEXICO). Oil capacity : Refer to " «GENERAL SPECIFICATION»(ref-295114-S14940052902008081400000) ".
2. After refilling oil, check oil level. Set a new gasket to filler plug, then install it to final drive assembly. Refer to " «EXPLODED VIEW»(ref-295114-S29785163022008081400000) ". CAUTION: Never reuse gasket.

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Scheme 66

1. Remove rear propeller shaft. Refer to " «EXPLODED VIEW»(ref-295114-S06929156152008081400000) ".
2. Put matching mark on the thread edge of electric controlled coupling. The matching mark should be in line with the matching mark on companion flange. CAUTION: For matching mark, use paint. Never damage electric controlled coupling.
3. Remove companion flange lock nut, using a flange wrench (commercial service tool). Then remove companion flange.
4. Remove front oil seal from coupling cover, using a flat-bladed screwdriver. CAUTION: Be careful not to damage coupling cover.

Scheme 67

1. Install front oil seal until it becomes flush with the coupling cover end, using the drifts. CAUTION: Never reuse oil seal. When installing, never incline oil seal. Apply multi-purpose grease onto oil seal lips, and gear oil onto the circumference of oil seal.
2. Align the matching mark of electric controlled coupling with the matching mark of companion flange, then install the companion flange.
3. Install companion flange lock nut with a flange wrench (commercial service tool), tighten to the specified torque. CAUTION: Never reuse companion flange lock nut.
4. Install rear propeller shaft. Refer to " «EXPLODED VIEW»(ref-295114-S06929156152008081400000) ".
5. When oil leaks while removing, check oil level after the installation. Refer to " «INSPECTION»(ref-295114-S01068017372008081400000) ".

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Scheme 69

1. Remove rear drive shafts with power tool. Refer to " «EXPLODED VIEW»(ref-295139-S41039892762008081400000) ".
2. Remove side oil seals, using a flat-bladed screwdriver. CAUTION: Be careful not to damage gear carrier and rear cover.

Scheme 70

1. Install side oil seals until it becomes flush with the carrier end, using the drift (A) [SST: KV38100200 (J-26233)]. CAUTION: Never reuse oil seals. When installing, never incline oil seals. Apply multi-purpose grease onto oil seal lips, and gear oil onto the circumference of oil seal.
2. Install rear drive shafts. Refer to " «EXPLODED VIEW»(ref-295139-S41039892762008081400000) ".
3. When oil leaks while removing, check oil level after the installation. Refer to " «INSPECTION»(ref-295114-S01068017372008081400000) ".

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Refer to RECOMMENDED CHEMICAL PRODUCTS AND SEALANTS .

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1. Remove rear propeller shaft. Refer to " «EXPLODED VIEW»(ref-295114-S06929156152008081400000) ".
2. Disconnect AWD solenoid harness connector.
3. Remove connector bracket.
4. Put matching mark on the thread edge of electric controlled coupling. The matching mark should be in line with the matching mark on the companion flange. CAUTION: For matching mark, use paint. Never damage electric controlled coupling. NOTE: When replacing electric controlled coupling, matching mark is not necessary.
5. Remove companion flange lock nut, using a flange wrench (commercial service tool).
6. Remove companion flange.
7. Remove electric controlled coupling breather hose from coupling cover.
8. Remove coupling cover with electric controlled coupling from final drive assembly.
9. Remove electric controlled coupling from coupling cover.
10. Remove AWD solenoid harness.
11. Remove front oil seal from coupling cover, using a flat-bladed screwdriver. CAUTION: Be careful not to damage coupling cover.
12. Remove center oil seal from final drive assembly.

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1. Using the drift (A) [SST: ST35271000 (J-26091)], install center oil seal (1) as shown in the figure. Dimension (D) : 0.8 - 1.2 mm (0.031 - 0.047 in) CAUTION: Never reuse oil seal. When installing, never incline oil seal. Apply multi-purpose grease onto oil seal lips, and gear oil onto the circumference of oil seal.
2. Connect AWD solenoid harness to electric controlled coupling.
3. Install electric controlled coupling to spline of drive pinion inside gear carrier. CAUTION: Align the pin on electric controlled coupling with the groove of gear carrier. Be careful not to damage center oil seal.
4. Set AWD solenoid harness guide to gear carrier.
5. Using the drifts, drive front oil seal until it becomes flush with the coupling cover end. CAUTION: Never reuse oil seal. When installing, never incline oil seal. Apply multi-purpose grease onto oil seal lips, and gear oil onto the circumference of oil seal.
6. Apply liquid gasket to mating surface of coupling cover. Overlap both ends of the bead for at least 3 mm (0.12 in). Use Genuine Silicone RTV or equivalent. Refer to " «RECOMMENDED CHEMICAL PRODUCTS AND SEALANTS»(ref-295085-S25948978912008081400000) ". CAUTION: Remove old gasket adhering to the mounting surfaces. Also remove any moisture, oil, or foreign material adhering to the mounting surfaces.
7. Install coupling cover to final drive assembly with arrow facing upward, temporarily tighten reamer bolts to the positions shown in the figure.
8. Tighten reamer bolts and coupling cover mounting bolts to the specified torque.
9. Install electric controlled coupling breather hose to coupling cover.
10. Install connector bracket, and tighten bolts to the specified torque.
11. Connect AWD solenoid harness connector.
12. Install companion flange. NOTE: When reusing electric controlled coupling, align the matching mark of electric controlled coupling with the matching mark of companion flange, then install companion flange.
13. Install companion flange lock nut with flange wrench (commercial service tool), tighten to the specified torque. CAUTION: Never reuse companion flange lock nut.
14. Check companion flange runout. Refer to " «ADJUSTMENT»(ref-295114-S18044751692008081400000) ".
15. Install rear propeller shaft. Refer to " «EXPLODED VIEW»(ref-295114-S06929156152008081400000) ".
16. When oil leaks while removing, check oil level after the installation. Refer to " «INSPECTION»(ref-295114-S01068017372008081400000) ".

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