Precautions for TCM and CVT Assembly Replacement
| CAUTION | Check if new data (Unit ID) are entered correctly after replacing CVT assembly and erasing data in TCM. (Connect CONSULT-II, and then turn ignition switch OFF.) When replacing CVT assembly or TCM, refer to the pattern table below and erase the in the TCM if necessary. |
INSTALLATION
Note the following, and install in the reverse order of removal.
Scheme 122
- The knurled surface of rib should be upward when installing the control cable to the control device assembly. And insert the control cable securely.
- After installation is completed, adjust and check CVT position. Refer to «ADJUSTMENT OF CVT POSITION»(ref-234000-S41905427352006052800000) and «CHECKING OF CVT POSITION»(ref-234000-S07514561402006052800000) .
Scheme 123
Scheme 123: Adjustment of CVT Position
- Place selector lever in "P" position.
- Loosen control cable nut and place manual lever in "P" position. CAUTION: Turn wheels more than 1/4 rotations and apply the park lock.
- After pushing the control cable with the specified force toward the rear, move your hands off the control cable. Specified force: 9.8 N (1.0 kg, 2.2 lb)
- Connect control cable on manual lever. CAUTION: No application of a force to the manual lever.
- Tighten control cable nut. 13N.m (1.3 kg-m, 10 ft-lb)
Scheme 124
Scheme 124: Checking of CVT Position
Scheme 125
- Place selector lever in "P" position, and turn ignition switch ON (engine stop).
- Make sure selector lever can be shifted to other than "P" position when brake pedal is depressed. Also make sure selector lever can be shifted from "P" position only when brake pedal is depressed.
- Move the selector lever and check for excessive effort, sticking, noise or rattle.
- Confirm the selector lever stops at each position with the feel of engagement when it is moved through all the positions. Check whether or not the actual position the selector lever is in matches the position shown by the shift position indicator and the transaxle body.
- The method of operating the lever to individual positions correctly should be as shown in the figure.
- Confirm the back-up lamps illuminate only when lever is placed in the "R" position. Confirm the back-up lamps do not illuminate when the selector lever is pushed toward the "R" position side with the gear position remained in the "P" or "N" position.
- Confirm the engine can only be started with the selector lever in the "P" and "N" positions.
- Make sure transaxle is locked completely in "P" position.
- When selector lever is set to manual shift gate, make sure manual mode is displayed on combination meter. Shift selector lever to "+" and "-" sides, and make sure set shift position changes.
Removal and Installation
Refer to the figure below for air breather hose removal and installation procedure.
Scheme 126
Scheme 126: Removal and Installation
| CAUTION | Securely insert the hose into the air breather until it touches the bottom. |
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- Remove drive shaft assembly. Refer to «FRONT DRIVE SHAFT»(ref-234004-S19365758292006052700000) .
- Remove transfer from transaxle assembly. (AWD models) Refer to «REMOVAL AND INSTALLATION»(ref-234001-S25626334222006052700000) .
- Remove differential side oil seal using a flat-bladed screwdriver. CAUTION: Be careful not to scratch transaxle case.
Scheme 129
Scheme 130
- As shown below, use a drift to drive the differential side oil seal into the case until it is flush. Refer to dimensions A. DIMENSIONS A SPECIFICATION Unit: mm (in) - Dimensions A 0+/- 0.5 (0+/-0.020) NOTE: The differential side oil seal pulling direction is used as the reference. Drift to be used: DRIFT SPECIFICATION Location 2WD models AWD models Transaxle case side (left) Tool number (Kent-Moore No.) ST33400001 (J-26082) ST33400001 (J-26082) Converter housing side (right) Tool number (Kent-Moore No.) ST33400001 (J-47005) KV40100621 (J-25273) CAUTION: When installing differential side oil seal, apply NISSAN CVT Fluid NS-2. Do not reuse differential side oil seal.
- Reinstall any part removed. CAUTION: If lubricant leak has occurred, after finishing work, check oil level. Refer to «CHECKING CVT FLUID»(ref-234000-S21362452762006052800000) .
Scheme 131
REMOVAL
| WARNING | Never remove the radiator cap when the engine is hot. Serious burns could occur from high pressure engine coolant escaping from the radiator. |
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- Remove engine undercover.
- Drain engine coolant. Refer to «CHANGING ENGINE COOLANT»(ref-233995-S01322841342006052700000) . CAUTION: Perform when the engine is cold.
- Remove air duct (inlet). Refer to «REMOVAL AND INSTALLATION»(ref-233993-S25635045122006052800000) .
- Remove battery. Refer to «REMOVAL AND INSTALLATION»(ref-234023-S25925822202006052700000) .
- Remove air cleaner case (upper and lower), resonator, mass air flow sensor and air duct assembly. Refer to «REMOVAL AND INSTALLATION»(ref-233993-S25635045122006052800000) .
- Remove fuse and fusible link block from battery bracket.
- Remove battery bracket.
- Remove battery bracket mounting.
- Remove air cleaner bracket. Refer to «REMOVAL AND INSTALLATION»(ref-233993-S25635045122006052800000) .
- Remove control cable from transaxle assembly. Refer to «REMOVAL AND INSTALLATION»(ref-234000-S02510113292006052800000) .
- Remove water bypass hose from water bypass pipe. Refer to «REMOVAL AND INSTALLATION»(ref-233995-S08324078972006052800000) .
- Remove harness bracket and control cable bracket from transaxle assembly. Refer to «REMOVAL AND INSTALLATION»(ref-234000-S02510113292006052800000) and «COMPONENTS»(ref-234000-S32397266332006052800000) .
- Remove inlet water hose and outlet water hose. Refer to «COMPONENTS»(ref-234000-S32397266332006052800000) .
- Remove heater hose from heater pipe. Refer to «REMOVAL AND INSTALLATION»(ref-233995-S08324078972006052800000) .
- Remove CVT fluid cooler valve assembly from transaxle assembly. Refer to «COMPONENTS»(ref-234000-S32397266332006052800000) .
- Remove heater hose from CVT fluid cooler valve assembly.
- Remove CVT fluid cooler inlet tube assembly and CVT fluid cooler outlet tube assembly from CVT fluid cooler valve assembly.
Note the following, and install in the reverse order of removal.
- After completing installation, check for engine coolant leakage, engine coolant level, and the positions of CVT. Refer to «INSPECTION»(ref-233995-S07387402612006052800000) and «CHECKING OF CVT POSITION»(ref-234000-S07514561402006052800000) .
| CAUTION | Install hose clamp with tabs aligned with markings of CVT fluid cooler valve assembly and each hose. Do not reuse CVT fluid cooler inlet tube assembly and CVT fluid cooler outlet tube assembly. Apply LLC around O-ring when installing CVT fluid cooler inlet tube and CVT fluid cooler outlet tube assembly to CVT fluid cooler valve assembly. |
Scheme 140
Scheme 140: Component Inspection
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Scheme 142
- Make sure that CVT fluid cooler valve is fully opened at room temperature. Standard Dimension A from CVT fluid cooler valve port end to tip of valve shaft (At room temperature): Approx 72.0 mm or more
- Put CVT fluid cooler valve into a water-filled container, and then heat it up to 82°C (180°F) or more for 10 minutes or more.
- Make sure that CVT fluid cooler valve is fully closed. Standard Dimension A from CVT fluid cooler valve port end to tip of valve shaft (When heating to 82°C (180°F) or more for 10 minutes or more): Approx 66.5 mm or less
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Scheme 143: COMPONENTS (2WD MODELS)
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Scheme 144: COMPONENTS (AWD MODELS)
| CAUTION | The transaxle assembly itself cannot be removed from the vehicle. Remove the transaxle assembly and engine assembly together from the vehicle. |
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- Disconnect the battery cable from the negative terminal.
- Remove engine undercover.
- Remove air guide.
- Remove exhaust front tube with power tool. Refer to «REMOVAL AND INSTALLATION»(ref-233998-S04693043202006052800000) .
- Remove rear plate cover. Refer to «REMOVAL AND INSTALLATION»(ref-233993-S10182447012006052800000) .
- Turn crankshaft, and remove the four tightening nuts for drive plate and torque converter. CAUTION: The crankshaft should be rotated clockwise, viewed from the front of the engine.
- Remove the four bolts in the figure. (2WD models)
- Remove the six bolts in the figure. (AWD models)
- Remove transaxle assembly and engine assembly together from the vehicle. Refer to «REMOVAL AND INSTALLATION»(ref-233993-S11339537582006052800000) .
- Remove drive shaft. Refer to «REMOVAL AND INSTALLATION (LEFT SIDE)»(ref-234004-S39692177602006052700000) and «REMOVAL AND INSTALLATION (RIGHT SIDE)»(ref-234004-S23176335482006052700000) . CAUTION: Be sure to replace the differential side oil seal with new one at the every removal of drive shaft. Refer to «REMOVAL AND INSTALLATION»(ref-234000-S11267821232006052800000) .
- Remove transfer gusset. (AWD models)
- Remove transfer assembly. Refer to «REMOVAL AND INSTALLATION»(ref-234001-S25626334222006052700000) . (AWD models) CAUTION: Be sure to replace the differential side oil seal with new one (converter housing side only) at the every removal of transfer. Refer to «REMOVAL AND INSTALLATION»(ref-234000-S11267821232006052800000) .
- Remove CVT fluid charging pipe.
- Remove O-ring from CVT fluid charging pipe.
- Disconnect harness connector and wire harness.
- Remove POS sensor, from engine assembly. Refer to «REMOVAL AND INSTALLATION»(ref-233993-S10182447012006052800000) . CAUTION: Do not drop or hit it. Do not disassemble. Do not allow metal filings, etc., to get on the sensor's front edge magnetic area. Do not place in an area affected by magnetism.
- Remove starter motor. Refer to «REMOVAL AND INSTALLATION»(ref-234023-S33962017222006052700000) .
- Remove CVT fluid cooler valve assembly. (With CVT fluid cooler tube assembly and heater hose). Refer to «REMOVAL AND INSTALLATION»(ref-234000-S07168421162006052800000) .
- Install slinger to transaxle assembly.
- Remove rear gusset.
- Remove LH engine mounting bracket and LH engine mounting insulator.
- Remove front suspension member from transaxle assembly and engine assembly. Refer to «REMOVAL AND INSTALLATION»(ref-233993-S11339537582006052800000) . (AWD models)
- Remove transaxle assembly fixing bolts with power tool.
- Remove transaxle assembly from engine assembly with a hoist. Secure torque converter to prevent it from dropping.
Note the following, and install in the reverse order of removal.
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- Set and screw in the drive plate location guide onto the stud bolts for the torque converter locate.
- Rotate the torque converter for the locate to go down.
- Rotate the drive plate for the hole of the drive plate locate to go down.
- Install transaxle assembly to engine assembly with a hoist.
- When installing fluid cooler tube to transaxle assembly, assemble the part with the tube aligned with the rib.
- When installing transaxle to the engine, attach the fixing bolts in accordance with the following standard.
- Align the positions of tightening nuts for drive plate with those of the torque converter, and temporarily tighten the nuts. Then, tighten the nuts with the specified torque. 51 N.m (5.2 kg-m, 38 ft-lb) CAUTION: When turning crankshaft, turn it clockwise as viewed from the front of the engine. When tightening the tightening nuts for the torque converter after fixing the crankshaft pulley bolts, be sure to confirm the tightening torque of the crankshaft pulley mounting bolts. After converter is installed to drive plate, rotate crankshaft several turns and check to be sure that transaxle rotates freely without binding.
- Install POS sensor. Refer to «REMOVAL AND INSTALLATION»(ref-233993-S10182447012006052800000) .
- After completing installation, check for fluid leakage, fluid level, and the positions of CVT. Refer to «CHECKING CVT FLUID»(ref-234000-S21362452762006052800000) «ADJUSTMENT OF CVT POSITION»(ref-234000-S41905427352006052800000) and «CHECKING OF CVT POSITION»(ref-234000-S07514561402006052800000) .
- When replacing the CVT assembly, erase EEP ROM in TCM. Refer to «PRECAUTIONS FOR TCM AND CVT ASSEMBLY REPLACEMENT»(ref-234000-S32473877912006052800000) .
| Unit: mm (in) |
| Distance between end of converter housing and torque converter | 14.0 mm (0.55 in) or more |
REMOVAL AND INSTALLATION SPECIFICATION