Contents Wiring diagrams Section: Procedures All sections

Maintenance: Other Nissan Maxima A34

Procedures 49 illustrations ~3256 words

Precautions for Supplemental Restraint System (SRS) "AIR BAG" and "SEAT BELT PRE-TENSIONER"

The Supplemental Restraint System such as "AIR BAG" and "SEAT BELT PRE-TENSIONER", used along with a front seat belt, helps to reduce the risk or severity of injury to the driver and front passenger for certain types of collision. This system includes seat belt switch inputs and dual stage front air bag modules. The SRS system uses the seat belt switches to determine the front air bag deployment, and may only deploy one front air bag, depending on the severity of a collision and whether the front occupants are belted or unbelted.

Information necessary to service the system safely is included in SUPPLEMENTAL RESTRAINT SYSTEM (SRS) and SEAT BELTS .

WARNINGTo avoid rendering the SRS inoperative, which could increase the risk of personal injury or death in the event of a collision which would result in air bag inflation, all maintenance must be performed by an authorized NISSAN/INFINITI dealer. Improper maintenance, including incorrect removal and installation of the SRS, can lead to personal injury caused by unintentional activation of the system. For removal of Spiral Cable and Air Bag Module, see SUPPLEMENTAL RESTRAINT SYSTEM (SRS) . Do not use electrical test equipment on any circuit related to the SRS unless instructed to. SRS wiring harnesses can be identified by yellow and/or orange harnesses or harness connectors.

Special Service Tool

The actual shapes of Kent-Moore tools may differ from those of special service tools illustrated here.

Scheme 12

Scheme 12: Special Service Tool

Scheme 13

Scheme 13: Commercial Service Tool

General maintenance includes those items which should be checked during the normal day-to-day operation of the vehicle. They are essential if the vehicle is to continue operating properly. The owners can perform checks and inspections themselves or have their NISSAN dealers do them.

OUTSIDE THE VEHICLE

The maintenance items listed here should be performed from time to time, unless otherwise specified.

ItemReference
TiresCheck the pressure including the spare, at least once a month and always prior to a long distance trip with a gauge. Adjust to the specified pressure if necessary. Check carefully for damage, cuts or excessive wear.TIRE
Wheel nutsWhen checking the tires, make sure no nuts are missing, and check for any loose nuts. Tighten if necessary.ROTATION
WindshieldClean the windshield on a regular basis. Check windshield at least every six months for cracks or other damage. Repair as necessary.REMOVAL AND INSTALLATION
Tire rotationTires should be rotated every 12,000 km (7,500 miles).TIRE ROTATION
Wheel alignment and balanceIf the vehicle pulls to either side while driving on a straight and level road, or if you detect uneven or abnormal tire wear, there may be a need for wheel alignment. If the steering wheel or seat vibrates at normal highway speeds, wheel balancing may be needed.FRONT WHEEL ALIGNMENT BALANCING WHEELS (BONDING WEIGHT TYPE)
Windshield wiper bladesCheck for cracks or wear if they do not wipe properly. Repair as necessary
Doors and engine hoodCheck that all doors and the engine hood operate smoothly as well as the trunk lid and back hatch. Also make sure that all latches lock securely. Lubricate if necessary. Make sure that the secondary latch keeps the hood from opening when the primary latch is released. When driving in areas using road salt or other corrosive materials, check lubrication frequently.LUBRICATING LOCKS, HINGES AND HOOD LATCH
LampsMake sure that the headlamps, stop lamps, tail lamps, turn signal lamps, and other lamps are all operating properly and installed securely. Also check head lamp aim. Clean the headlamps on a regular basis.AIMING ADJUSTMENT (US) AIMING ADJUSTMENT (Canada)

OUTSIDE VEHICLE ITEM REFERENCE CHART

INSIDE THE VEHICLE

The maintenance items listed here should be checked on a regular basis, such as when performing periodic maintenance, cleaning the vehicle, etc.

ItemReference
Warning lamps and chimesMake sure that all warning lamps and chimes are operating properly.
Windshield wiper and washerCheck that the wipers and washer operate properly and that the wipers do not streak.
Windshield defrosterCheck that the air comes out of the defroster outlets properly and in sufficient quantity when operating the heater or air conditioner.
Steering wheelCheck that it has the specified play. Be sure to check for changes in the steering condition, such as excessive play, hard steering or strange noises.STEERING WHEEL
SeatsCheck seat position controls such as seat adjusters, seatback recliner, etc. to make sure they operate smoothly and that all latches lock securely in every position. Check that the head restraints move up and down smoothly and that the locks (if equipped) hold securely in all latched positions. Check that the latches lock securely for folding-down rear seatbacks.
Seat beltsCheck that all parts of the seat belt system (e.g. buckles, anchors, adjusters and retractors) operate properly and smoothly, and are installed securely. Check the latches lock securely for folding-down rear seatbacks.CHECKING SEAT BELTS RETRACTORS ANCHORS AND ADJUSTERS
Clutch pedalMake sure the pedal operates smoothly and check that it has proper clearance.ON-VEHICLE INSPECTION AND ADJUSTMENT
Accelerator pedalCheck the pedal for smooth operation and make sure the pedal does not catch or require uneven effort. Keep the floor mats away from the pedal.
BrakesCheck that the brake does not pull the vehicle to one side when applied.FRONT DISC BRAKE
Brake pedal and boosterCheck the pedal for smooth operation and make sure it has the proper distance under it when depressed fully. Check the brake booster function. Be sure to keep the floor mats away from the pedal.BRAKE PEDAL BRAKE BOOSTER
Parking brakeCheck that the lever has the proper travel and make sure that the vehicle is held securely on a fairly steep hill when only the parking brake is applied.INSPECTION
Automatic transaxle "Park" mechanismCheck that the lock release button on the selector lever operates properly and smoothly. On a fairly steep hill check that the vehicle is held securely with the selector lever in the "P" position without applying any brakes.

INSIDE VEHICLE ITEM REFERENCE CHART

UNDER THE HOOD AND VEHICLE

The maintenance items listed here should be checked periodically (e.g. each time you check the engine oil or refuel).

ItemReference
Windshield washer fluidCheck that there is adequate fluid in the tank.
Engine coolant levelCheck the coolant level when the engine is cold.REFILLING ENGINE COOLANT
Radiator and hosesCheck the front of the radiator and clean off any dirt, insects, leaves, etc., that may have accumulated. Make sure the hoses have no cracks, deformation, deterioration or loose connections.
Brake and clutch fluid levelsMake sure that the brake and clutch fluid levels are between the "MAX" and "MIN" lines on the reservoirs.CHECKING BRAKE FLUID LEVEL AND LEAKS , CHECKING CLUTCH FLUID LEVEL AND LEAKS
BatteryCheck the fluid level in each cell. It should be between the "MAX" and "MIN" lines. Vehicles operated in high temperatures or under severe conditions require frequent checks of the battery fluid level.CHECKING ELECTROLYTE LEVEL
Engine drive beltsMake sure that no belt is frayed, worn, cracked or oily.CHECKING DRIVE BELTS
Engine oil levelCheck the level on the dipstick after parking the vehicle on a level spot and turning off the engine.CHANGING ENGINE OIL
Power steering fluid level and linesCheck the level on the dipstick with the engine off. Check the lines for improper attachment, leaks, cracks, etc.CHECKING POWER STEERING FLUID AND LINES
Automatic transaxle fluid levelCheck the level on the dipstick after putting the selector lever in "P" (PARK) with the engine idling.CHECKING A/T FLUID
Exhaust systemMake sure there are no loose supports, cracks or holes. If the sound of the exhaust seems unusual or there is a smell of exhaust fumes, immediately locate the trouble and correct it.CHECKING EXHAUST SYSTEM
UnderbodyThe underbody is frequently exposed to corrosive substances such as those used on icy roads or to control dust. It is very important to remove these substances, otherwise rust will form on the floor pan, frame, fuel lines and around the exhaust system. At the end of winter, the underbody should be thoroughly flushed with plain water, being careful to clean those areas where mud and dirt can easily accumulate.
Fluid leaksCheck under the vehicle for fuel, oil, water or other fluid leaks after the vehicle has been parked for a while. Water dripping from the air conditioner after use is normal. If you should notice any leaks or gasoline fumes are evident, check for the cause and correct it immediately.

UNDER HOOD AND VEHICLE ITEM REFERENCE CHART

Two different maintenance schedules are provided, and should be used, depending upon the conditions in which the vehicle is mainly operated. After 60,000 miles (96,000 km) or 48 months, continue the periodic maintenance at the same mileage/time intervals.

Scheme 14

Scheme 14: Introduction of Periodic Maintenance

Abbreviations: R = Replace. I = Inspect. Correct or replace if necessary. [ ]: At the mileage intervals only

Scheme 15

Scheme 15: EMISSION CONTROL SYSTEM MAINTENANCE

Scheme 16

Scheme 16

Scheme 17

Scheme 17

Note. After 60,000 miles (96,000 km) or 48 months, inspect every 15,000 miles (24,000 km) or 12 months. Replace the drive belts if found damaged. If operating mainly in dusty conditions, more frequent maintenance may be required. Maintenance-free item. For service procedures, go to FUEL SYSTEM . After 60,000 miles (96,000 km) or 48 months, replace every 30,000 miles (48,000 km) or 24 months. If valve noise increases, inspect valve clearance. * Maintenance items and intervals with "*" are recommended by NISSAN for reliable vehicle operation. The owner need not perform such maintenance in order to maintain the emission warranty or manufacturer recall liability. Other maintenance items and intervals are required.

Scheme 18

Scheme 18: CHASSIS AND BODY MAINTENANCE

Scheme 19

Scheme 19

Scheme 20

Scheme 20

Note. If towing a trailer, using a camper or a car-top carrier, or driving on rough or muddy roads, change (not just inspect) oil at every 30,000 miles (48,000 km) or 24 months. Using automatic transmission fluid other than Genuine NISSAN Matic K ATF will cause deterioration in driveability and automatic transmission durability, and may damage the automatic transmission, which is not covered by the NISSAN new vehicle limited warranty. Refer to GENERAL MAINTENANCE .

Abbreviations: R = Replace. I = Inspect. Correct or replace if necessary. [ ]: At the mileage intervals only

Scheme 21

Scheme 21: EMISSION CONTROL SYSTEM MAINTENANCE

Note. After 60,000 miles (96,000 km) or 48 months, inspect every 15,000 miles (24,000 km) or 12 months. Replace the drive belts if found damaged. Maintenance-free item. For service procedures, go to FUEL SYSTEM . After 60,000 miles (96,000 km) or 48 months, replace every 30,000 miles (48,000 km) or 24 months. If valve noise increases, inspect valve clearance. * Maintenance items and intervals with "*" are recommended by NISSAN for reliable vehicle operation. The owner need not perform such maintenance in order to maintain the emission warranty or manufacturer recall liability. Other maintenance items and intervals are required.

Abbreviations: R = Replace. I = Inspect. Correct or replace if necessary.

Scheme 22

Scheme 22: CHASSIS AND BODY MAINTENANCE

Scheme 23

Scheme 23

Note. Using automatic transmission fluid other than Genuine NISSAN Matic K ATF will cause deterioration in driveability and automatic transmission durability, and may damage the automatic transmission, which is not covered by the NISSAN new vehicle limited warranty. Refer to GENERAL MAINTENANCE

Scheme 24

Scheme 24: Fluids and Lubricants

Scheme 25

Scheme 25: GASOLINE ENGINE OIL
  1. SAE 5W-30 viscosity oil is preferred for all temperatures. SAE 10W-30 and 10W-40 viscosity oil may be used if the ambient temperature is above -18°C (0°F).
  2. Use of 5W-30 viscosity oil will increase fuel economy.

ANTI-FREEZE COOLANT MIXTURE RATIO

The engine cooling system is filled at the factory with a high-quality, long life, year-round, anti-freeze coolant solution. The anti-freeze solution contains rust and corrosion inhibitors. Therefore, additional cooling system additives are not necessary.

Scheme 26

Scheme 26: ANTI-FREEZE COOLANT MIXTURE RATIO
CAUTIONWhen adding or replacing coolant, be sure to use only Genuine NISSAN anti-freeze coolant or equivalent with the proper mixture ratio of 50% anti-freeze and 50% demineralized water or distilled water. Other types of coolant solutions may damage your cooling system.

CHECKING DRIVE BELTS

WARNINGBe sure to perform when the engine is not running.

Scheme 27

Scheme 27

Scheme 28

Scheme 28
  1. Inspect belt for cracks, fraying, wear or oil adhesion. If necessary, replace with a new one.
  2. Inspect drive belt deflections by applying 98 N (10 kg, 22 lb) on the belt midway between pulleys as shown.
  3. Measure the belt tension using Tool at the locations shown. Tool number: BT-3373-F NOTE: Inspect drive belt deflection or tension when engine is cold. Adjust if belt deflections exceed the limit or if belt tension is not within specifications. CAUTION: When checking belt deflection or tension immediately after installation, first adjust it to the specification value. Then, after turning the crankshaft two turns or more, readjust to the specified value to avoid variation in deflection between pulleys. Tighten idler pulley lock nut by hand and measure deflection or tension without looseness.

Scheme 29

Scheme 29: Belt Deflection and Tension

Changing Engine Coolant

WARNINGTo avoid being scalded, never change the coolant when the engine is hot. Wrap a thick cloth around cap and carefully remove the cap. First, turn the cap a quarter of a turn to release built-up pressure. Then turn the cap all the way.

Scheme 30

Scheme 30: DRAINING ENGINE COOLANT
  1. Remove engine undercover.
  2. Open radiator drain plug at the bottom of radiator and remove the radiator filler cap. This is the only step required for a partial cooling system drain.
  3. For a complete cooling system drain, remove the reservoir tank and drain the coolant, and then clean the reservoir tank before installation. Do not allow coolant to spill on the drive belts.
  4. When performing a complete cooling system drain (to remove the engine or for engine repair), remove the cylinder block front drain plug and the cylinder block RH drain plug.
  5. Check the drained coolant for contaminants such as rust, corrosion or discoloration. If contaminated, flush the engine cooling system. Refer to «FLUSHING COOLING SYSTEM»(ref-233644-S26082425652006052600000) .

Scheme 31

Scheme 31: REFILLING ENGINE COOLANT

Scheme 32

Scheme 32
  1. Install the radiator drain plug. If the cooling system was drained completely, install the reservoir tank and the cylinder block drain plugs. The radiator must be completely empty of coolant and water. Apply sealant to the threads of the cylinder block drain plugs. Use Genuine High Performance Thread Sealant or equivalent. Refer to «RECOMMENDED CHEMICAL PRODUCTS AND SEALANTS»(ref-233642-S07555866002006052600000) . Radiator drain plug: 7.8 - 11.8 N.m (0.8 - 1.2 kg-m, 69 - 104 in-lb) Cylinder block front drain plug: 8 - 11 N.m (0.8 - 1.2 kg-m, 70 - 104 in-lb) Cylinder block RH drain plug: 24.5 - 29.4 N.m (2.5 - 2.9 kg-m, 18 - 21 ft-lb)
  2. If disconnected, reattach the upper radiator hose at the engine side.
  3. Set the vehicle heater controls to the full HOT and heater ON position. Turn the vehicle ignition ON with the engine OFF as necessary to activate the heater mode.
  4. Install the Tool by installing the radiator cap adapter onto the radiator neck opening. Then attach the gauge body assembly with the refill tube and the venturi assembly to the radiator cap adapter.
  5. Insert the refill hose into the coolant mixture container that is placed at floor level. Make sure the ball valve is in the closed position. Use Genuine NISSAN Long Life Anti-Freeze Coolant or equivalent, mixed 50/50 with distilled water or demineralized water. Refer to «ANTI-FREEZE COOLANT MIXTURE RATIO»(ref-233644-S33847895872006052600000) . Engine coolant capacity (without reservoir tank): 7.5 l (7 7/8 US qt, 6 5/8 Imp qt) Reservoir tank: 0.7 l (3/4 US qt, 5/8 Imp qt)
  6. Install an air hose to the venturi assembly, the air pressure must be within specification. Compressed air supply pressure: 5.7 - 8.5 kPa (5.6 - 8.4 kg/cm 2 , 80 - 120 psi) CAUTION: The compressed air supply must be equipped with an air dryer.
  7. The vacuum gauge will begin to rise and there will be an audible hissing noise. During this process open the ball valve on the refill hose slightly. Coolant will be visible rising in the refill hose. Once the refill hose is full of coolant, close the ball valve. This will purge any air trapped in the refill hose.
  8. Continue to draw the vacuum until the gauge reaches 28 inches of vacuum. The gauge may not reach 28 inches in high altitude locations, refer to the vacuum specifications based on the altitude above sea level. Altitude above sea level Vacuum gauge reading 0 - 100 m (328 ft): 28 inches of vacuum 300 m (984 ft): 27 inches of vacuum 500 m (1,641 ft): 26 inches of vacuum 1,000 m (3,281 ft): 24 - 25 inches of vacuum
  9. When the vacuum gauge has reached the specified amount, disconnect the air hose and wait 20 seconds to see if the system loses any vacuum. If the vacuum level drops, perform any necessary repairs to the system and repeat steps 6 - 8 to bring the vacuum to the specified amount. Recheck for any leaks.
  10. Place the coolant container (with the refill hose inserted) at the same level as the top of the radiator. Then open the ball valve on the refill hose so the coolant will be drawn up to fill the cooling system. The cooling system is full when the vacuum gauge reads zero. CAUTION: Do not allow the coolant container to get too low when filling, to avoid air from being drawn into the cooling system.
  11. Remove the Tool from the radiator neck opening.
  12. Fill the cooling system to the specified level and install the radiator cap. Run the engine to warm up the cooling system and top up the system as necessary.

Checking Fuel Lines

Inspect the fuel lines and fuel tank for improper hose attachment, leaks, cracks, damage, loose connections, chafing, or deterioration. If necessary, repair or replace faulty parts.

Scheme 33

Scheme 33: Checking Fuel Lines

VISCOUS PAPER TYPE

Note. The viscous paper type filter does not need cleaning between replacement intervals. Refer to PERIODIC MAINTENANCE .

Scheme 34

Scheme 34: VISCOUS PAPER TYPE
  1. Loosen the clamp between the mass air flow sensor and the air cleaner to electric throttle control actuator tube.
  2. Release the air cleaner case (upper) clamps.
  3. Remove the air cleaner case (upper).
  4. Remove the air cleaner filter.
  5. Install a new air cleaner filter.
  6. Installation of remaining components is in the reverse order of removal.

Changing Engine Oil

WARNINGBe careful not to burn yourself, as the engine oil is hot. Prolonged and repeated contact with used engine oil may cause skin cancer; try to avoid direct skin contact with used oil. If skin contact is made, wash thoroughly with soap or hand cleaner as soon as possible.

Scheme 35

Scheme 35

Scheme 36

Scheme 36
  1. Position the vehicle so it is level on the hoist.
  2. Warm up the engine, and check for oil leaks from the engine.
  3. Stop the engine and wait at least 10 minutes.
  4. Remove the oil drain plug and oil filler cap.
  5. Drain the engine oil.
  6. Install the oil drain plug. CAUTION: Clean the drain plug and use a new washer for installation. Oil pan drain plug: 29 - 39 N.m (3.0 - 4.0 kg-m, 22 - 29 ft-lb)
  7. Refill the engine with new engine oil. Refer to «RECOMMENDED FLUIDS AND LUBRICANTS»(ref-233644-S09981660282006052600000) . CAUTION: The refill oil capacity depends on the oil temperature and drain time. Use these specifications for reference only. Always use the dipstick to determine when the proper amount of oil is in the engine. Oil Capacity (Approximate): Unit: l (US qt, Imp qt) OIL CAPACITY REFERENCE CHART Drain and refill With oil filter change 4.0 (4 1/4, 3 1/2) Without oil filter change 3.7 (3 7/8, 3 1/4) Dry engine (engine overhaul) 5.0 (5 1/4, 4 3/8)
  8. Start the engine and run it at idle to warm up, then check the oil drain plug and oil filter for oil leaks.
  9. Stop the engine and wait at least 10 minutes.
  10. Check the engine oil level using the dipstick as shown. Refer to «OIL LEVEL»(ref-233656-S34918209412006052600000) .

Scheme 37

Scheme 37: Changing Oil Filter

Scheme 38

Scheme 38

Scheme 39

Scheme 39

Scheme 40

Scheme 40
  1. Remove the RH splash shield.
  2. Remove the oil filter using Tool. Tool number: KV10115801 (J-38956) CAUTION: The oil filter is provided with a relief valve. Use a Genuine NISSAN oil filter. Be careful not to get burned when the engine and engine oil are hot. When draining the oil, use a shop cloth to absorb any oil leaks and spills. Do not allow engine oil to contaminate the drive belts. Wipe off any oil that spills on the engine and vehicle.
  3. Clean the oil filter mounting surface on the cylinder block. Coat the rubber seal of new oil filter with engine oil as shown.
  4. Screw the oil filter manually until it touches the engine block sealing surface, then tighten the oil filter by turning it another 2/3 turn, or tighten to specification. Oil filter: 14.7 - 20.5 N.m (1.5 - 2.1 kg-m, 11 - 15 ft-lb)
  5. Check the engine oil level using the dipstick as shown.
  6. After running the engine at idle until it warms up, check for engine oil leaks and correct as necessary.

Scheme 41

Scheme 41: Changing Spark Plugs (Platinum - Tipped Type)

Scheme 42

Scheme 42
  1. Remove the engine cover using power tool.
  2. Remove the intake manifold collector. Refer to «REMOVAL»(ref-233643-S13203608332006052600000) .
  3. Remove the ignition coils. Refer to «REMOVAL AND INSTALLATION»(ref-233643-S19080929522006052600000) .
  4. Remove the spark plugs.
  5. Install the new spark plugs. Check the gap before installing the new spark, the gap is not adjustable, replace the spark plug as necessary. Spark plug: 20 - 29 N.m (2.0 - 3.0 kg-m, 14 - 22 ft-lb) Gap (nominal): 1.1 mm (0.043 in) Spark Plug Types SPARK PLUG TYPES SPECIFICATION Make NGK Standard type PLFR5A-11 Hot type PLFR4A-11 Cold type PLFR6A-11 Use the standard type spark plugs for normal driving conditions. The hot type spark plug is suitable when fouling occurs with the standard type spark plug under conditions such as: Frequent engine starts Low ambient temperatures The cold type spark plug is suitable when spark knock occurs with the standard type spark plug under conditions such as: Extended highway driving Frequent high engine revolution If the spark plug tip is covered with carbon, a spark plug cleaner may be used. Cleaner air pressure: Less than 588 kPa (6 kg/cm 2 , 85 psi) Cleaning time: Less than 20 seconds CAUTION: Do not use a wire brush for cleaning the spark plug tip. Checking and adjusting the spark plug gap is not required between change intervals, replace the spark plugs as necessary.
  6. Install the ignition coils. Refer to «REMOVAL AND INSTALLATION»(ref-233643-S19080929522006052600000) . Ignition coil bolt: 6.37 - 7.54 N.m (0.65 - 0.77 kg-m, 56 - 67 in-lb)

Checking EVAP Vapor Lines

  1. Visually inspect the EVAP vapor lines for cracks, damage, loose connections, chafing, and deterioration. Replace the lines as necessary.
  2. Inspect the fuel tank filler cap vacuum relief valve for clogging and sticking. Fix or replace as necessary.

Checking Exhaust System

Check the exhaust pipes, muffler, and exhaust mounts for improper attachment, leaks, cracks, damage, chafing, or deterioration.

Scheme 43

Scheme 43: Checking Exhaust System

Checking M/T Oil

Check for oil leaks. Check that the oil level is at the correct level through the filler plug hole as shown.

Scheme 44

Scheme 44: Checking M/T Oil
  1. Never start the engine while checking the oil level. Filler plug: 30 - 39 N.m (3.1 - 4.0 kg-m, 23 - 28 ft-lb)

Scheme 45

Scheme 45: Changing M/T Oil
  1. Drain the MTF by removing the drain plug.
  2. Install the drain plug using a new washer. Drain plug: 30 - 39 N.m (3.1 - 4.0 kg-m, 23 - 28 ft-lb)
  3. Remove the filler plug and fill the transaxle with new MTF through the filler plug hole. Check the MTF level as shown. Manual Transmission Fluid specification: Refer to «FLUIDS AND LUBRICANTS»(ref-233644-S09981660282006052600000) . Capacity (RS6F51A & RS6F51A): 2.2 l (2 3/8 US qt, 2 Imp qt)
  4. Install the filler plug using a new washer. Filler plug: 30 - 39 N.m (3.1 - 4.0 kg-m, 23 - 28 ft-lb)

Scheme 46

Scheme 46: Checking A/T Fluid

Scheme 47

Scheme 47

Scheme 48

Scheme 48
  1. Warm up the engine.
  2. Check for any transaxle fluid leaks.
  3. Before driving, the fluid level can be checked at fluid temperatures of 30° - 50°C (86° - 122°F) using the "COLD" range on the A/T fluid level gauge. Park the vehicle on a level surface and set parking brake. Start the engine and move the transaxle selector lever through each gear position. Leave the selector lever in the "P" park position. Check the fluid level with the engine idling. Remove the A/T fluid level gauge and wipe it clean with a lint-free paper. Re-insert the A/T fluid level gauge into the charging pipe as far as it will go. Remove the A/T fluid level gauge and note the reading. If the reading is at or below the low side of the range, add the necessary specified A/T fluid through the A/T fluid charging pipe. CAUTION: Do not overfill the transaxle.
  4. Drive the vehicle for approximately 5 minutes at moderate speeds.
  5. Re-check the fluid level at fluid temperatures of 50° - 80°C (122° - 176°F) using the "HOT" range on the A/T fluid level gauge. CAUTION: Firmly fix the A/T fluid level gauge into the A/T fluid charging pipe using the attached stopper, this will provide an accurate reading on the gauge, and will keep the gauge in position while driving.
  6. Check the fluid for the following conditions: If the fluid is very dark or smells burned, refer to the «AUTOMATIC TRANSAXLE»(ref-233658) for checking the operation of the transaxle. Flush the AT fluid cooling system after repairing the transaxle.

Scheme 49

Scheme 49: Changing A/T Fluid
  1. Run the engine to warm up the transaxle until the fluid is at full operating temperature of 50° - 80°C (122° - 176°F).
  2. Stop the engine.
  3. Drain the A/T fluid by removing the drain plug. Reinstall the drain plug to the specified tightness using a new drain washer. Drain plug: 23.5 - 54.9 N.m (2.4 - 5.5 kg-m, 18 - 40 ft-lb)
  4. Refill the transaxle with new specified A/T fluid through the A/T fluid charging pipe. Always refill the transaxle with the same volume amount that was drained out. CAUTION: Do not overfill the transaxle. Fluid grade and capacity: Refer to «RECOMMENDED FLUIDS AND LUBRICANTS»(ref-233644-S09981660282006052600000) .
  5. Run the engine at idle speed for five minutes.
  6. Check fluid level and condition. Refer to «CHECKING A/T FLUID»(ref-233644-S11791814522006052600000) . If the fluid is still contaminated, repeat step 2 through 5.

Checking Brake Lines and Cables

Check the brake fluid lines and parking brake cables for improper attachment, leaks, chafing, abrasions, deterioration, and damage.

Repair or replace parts as necessary.

Scheme 50

Scheme 50: Checking Brake Lines and Cables

ROTOR

Check the rotor condition and thickness. Resurface or replace the rotor as necessary.

Scheme 51

Scheme 51: ROTOR

CALIPER

Check the caliper for leakage.

Scheme 52

Scheme 52: CALIPER

PAD

Check the brake pads for wear or damage.

Scheme 53

Scheme 53: PAD

STEERING LINKAGE

Check the ball joint, dust cover and other component parts for looseness, wear, damage and grease leakage.

Axle and Suspension Parts

Check the front and rear axle and suspension parts for excessive play, cracks, wear, or other damage.

Scheme 54

Scheme 54: Axle and Suspension Parts

Scheme 55

Scheme 55

Scheme 56

Scheme 56

Scheme 57

Scheme 57
  1. Shake each wheel as shown to check for excessive play.
  2. Rotate each wheel to check for abnormal noise.
  3. Check the strut mount nuts for looseness.
  4. Check the axle and suspension nuts and bolts for looseness.
  5. Check the struts for oil leakage or other damage.
  6. Check suspension ball joint for grease leakage and ball joint dust cover for cracks or other damage.

Scheme 58

Scheme 58: Drive Shaft
  1. Check the boot and drive shaft for cracks, wear, damage and grease leakage as shown.

Scheme 59

Scheme 59: Lubricating Locks, Hinges and Hood Latch

Scheme 60

Scheme 60: Checking Seat Belts, Buckles, Retractors, Anchors and Adjusters

SPARK PLUGS (PLATINUM-TIPPED TYPE)

TypeStandardPLFR5A-11
HotPLFR4A-11
ColdPLFR6A-11
Plug gapNominal: 1.1 mm (0.043 in)

Spark Plugs Service Data & Specification

BELT DEFLECTION AND TENSION

Deflection adjustmentUnit: mm (in)Tension adjustmentUnit: N (kg, lb)
Used beltNew beltUsed beltNew belt
LimitAfter adjustmentLimitAfter adjustment
Alternator, Air conditioner compressor7.0 (0.28)4.2 -- 4.6 (0.17 -- 0.18)3.7 -- 4.1 (0.15 -- 0.16)294 (30, 66)730 -- 818 (74.5 -- 83.5,164 -- 184)838 -- 926 (85.5 -- 94.5,188 -- 208)
Power steering oil pump11.0 (0.43)7.3 -- 8.0 (0.29 -- 0.32)6.5 -- 7.2 (0.26 -- 0.28)196 (20,44)495 -- 583 (50.5 -- 59,5, 111.3 -- 131.1)603 -- 691 (61.5 -- 70.5, 135.6 -- 155.4)

Belt Deflection & Tension Service Data & Specification

WHEEL BALANCE

Maximum allowable unbalanceDynamic (at rim flange) g (oz)10 (0.35) (one side)
Static g (oz)20 (0.71)

WHEEL BALANCE SPECIFICATION