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Roof: Removal & Installation Nissan Juke I facelift

Exterior/interior Trim 8 illustrations ~554 words

REMOVAL

CAUTIONAlways work with a helper. Fully close the glass lid, before removal, then never operate sunroof motor after removal.

Scheme 127

Scheme 127
Scheme 127
  1. Remove glass lid mounting TORX bolts (A).
  2. Remove glass lid from vehicle.

INSTALLATION

Note the following items, and then install in the reverse order of removal.

CAUTIONAfter installing the glass lid, perform the leak test and check the there is no malfunction.

Note. After installation carry out fitting adjustment. Refer to " ADJUSTMENT ".

Scheme 128

Scheme 128: Adjustment
Scheme 128: Adjustment

If the clearance and the surface height are out of specification, adjust them according to the procedures shown below.

PortionA (Clearance)B (Surface height difference)
A - A0.6 - 2.2 mm (0.024 - 0.087 in)(-0.7) - (+2.3) mm [(-0.028) - (+0.091) in]
B - B0.6 - 2.2 mm (0.024 - 0.087 in)(-0.7) - (+2.3) mm [(-0.028) - (+0.091) in]
C - C0.6 - 2.2 mm (0.024 - 0.087 in)(-0.7) - (+2.3) mm [(-0.028) - (+0.091) in]
  1. Loosen glass lid mounting TORX bolts.
  2. Adjust the clearance of glass lid and roof panel according to the fitting standard dimension.
  3. To prevent glass lid from moving after adjustment, first tighten the TORX bolts of front left, and then tighten the TORX bolts of rear right.
  4. Tilt glass lid up and down several times to check that it moves smoothly. NOTE: After adjustment the sunroof unit assembly, perform additional service. Refer to " «ADDITIONAL SERVICE WHEN REPLACING CONTROL UNIT: SPECIAL REPAIR REQUIREMENT»(ref-621436-S09448903442014061000000) ".

Scheme 129

Scheme 129: Exploded View
Scheme 129: Exploded View
CAUTIONBefore removing sunroof motor, check that glass lid is fully closed. After removing sunroof motor, never attempt to rotate sunroof motor assembly as a single unit.

Scheme 130

Scheme 130
Scheme 130
  1. Fully close glass lid.
  2. Remove headlining. Refer to " «SUNROOF: REMOVAL AND INSTALLATION»(ref-621419-S13821853522014061000000) ".
  3. Remove sunroof motor. Disconnect harness connector (A) from sunroof motor. Remove sunroof motor assembly fixing screws (B), and then remove sunroof motor assembly.
CAUTIONBefore installing the sunroof motor assembly, be sure to the place the link and wire assembly in the symmetrical and fully closed position.
  1. Move the sunroof motor assembly laterally by little so that the gear is completely engaged into the wire on the sunroof unit assembly and mounting surface becomes parallel. Then secure the sunroof motor assembly with screws.
  2. Install headlining. NOTE: After installation sunroof motor, perform additional service. Refer to " «ADDITIONAL SERVICE WHEN REPLACING CONTROL UNIT: DESCRIPTION»(ref-621436-S21444921332014061000000) ".

Scheme 131

Scheme 131: REMOVAL
Scheme 131: REMOVAL

Scheme 132

Scheme 132: DISASSEMBLY
Scheme 132: DISASSEMBLY
CAUTIONAlways work with a helper. Fully close the glass lid assembly, before removal, then never operate sunroof motor assembly after removal. After removing sunroof motor, never attempt to rotate sunroof motor assembly as a single unit. When remove/install sunroof unit, use cloths to protect the seats and trim from damage. After installing the sunroof unit and glass lid, perform the leak test and check that there is no malfunction.
  1. Remove glass lid. Refer to " «REMOVAL AND INSTALLATION»(ref-621436-S27151679952014061000000) ".
  2. Remove headlining. Refer to " «SUNROOF: REMOVAL AND INSTALLATION»(ref-621419-S13821853522014061000000) ".
  3. Disconnect drain hoses.
  4. Remove sunroof brackets mounting bolts, and then remove sunroof brackets.
  5. Remove bolts from the front end and side rail, and then remove sunroof unit assembly from roof panel.
  6. Remove sunroof unit assembly through the passenger compartment while being careful not to damage the seats and trim.
  1. Temporarily tighten the mounting bolts to the both side of sunroof unit assembly.
  2. Temporarily tighten the mounting bolts to the front end of sunroof unit assembly.
  3. Temporarily tighten the mounting bolts to the sunroof brackets (LH and RH).
  4. Tighten the installation points diagonally excluding the installation points of the sunroof brackets around the roof opening.
  5. Tighten the sunroof bracket bolts of the vehicle side, and then tighten the bolt of the sunroof unit assembly side.
  6. Tighten the mounting bolts to the front end and both side of sunroof unit assembly.
  7. Connect drain hoses.
  8. Install headlining. Refer to " «SUNROOF: REMOVAL AND INSTALLATION»(ref-621419-S13821853522014061000000) ".
  9. Install glass lid. Refer to " «REMOVAL AND INSTALLATION»(ref-621436-S27151679952014061000000) ".
  10. Install side trims. NOTE: After installation, perform fitting adjustment. Refer to " «ADJUSTMENT»(ref-621436-S18754877432014061000000) ". After installation sunroof unit assembly, perform additional service. Refer to " «ADDITIONAL SERVICE WHEN REPLACING CONTROL UNIT: DESCRIPTION»(ref-621436-S21444921332014061000000) ".

Install in the reverse order of removal.

Scheme 133

Scheme 133: Exploded View
Scheme 133: Exploded View
  1. Open the glass lid to see the wind deflector installation point on the sun roof slide rail.
  2. Remove the wind deflector. Remove the spring from sunroof frame groove. Turn the wind deflector and remove it from sunroof frame.

Install in the reverse order of removal.

Scheme 134

Scheme 134: REMOVAL
Scheme 134: REMOVAL
  1. Remove headlining. Refer to " «SUNROOF: REMOVAL AND INSTALLATION»(ref-621419-S13821853522014061000000) ".
  2. Remove sun roof switch (1) from map lamp switch finisher (2) using remover tool (A).

Install in the reverse order of removal.

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