Contents Wiring diagrams Section: Testing & Diagnostics All sections

Engine Control System (Introduction): Other Nissan Juke I facelift

Testing & Diagnostics 87 illustrations ~12176 words

Precaution for Supplemental Restraint System (SRS) "AIR BAG" and "SEAT BELT PRE-TENSIONER"

The Supplemental Restraint System such as "AIR BAG" and "SEAT BELT PRE-TENSIONER", used along with a front seat belt, helps to reduce the risk or severity of injury to the driver and front passenger for certain types of collision. This system includes seat belt switch inputs and dual stage front air bag modules. The SRS system uses the seat belt switches to determine the front air bag deployment, and may only deploy one front air bag, depending on the severity of a collision and whether the front occupants are buckled or unbuckled.

Information necessary to service the system safely is included in the SRS AIRBAG and SEAT BELTS of this Service Information.

WARNINGAlways observe the following items for preventing accidental activation. To avoid rendering the SRS inoperative, which could increase the risk of personal injury or death in the event of a collision that would result in air bag inflation, all maintenance must be performed by an authorized NISSAN/INFINITI dealer. Improper maintenance, including incorrect removal and installation of the SRS, can lead to personal injury caused by unintentional activation of the system. For removal of Spiral Cable and Air Bag Module, see " SRS AIR BAG SYSTEM ". Never use electrical test equipment on any circuit related to the SRS unless instructed to in this Service Information. SRS wiring harnesses can be identified by yellow and/or orange harnesses or harness connectors.

PRECAUTIONS WHEN USING POWER TOOLS (AIR OR ELECTRIC) AND HAMMERS

WARNINGAlways observe the following items for preventing accidental activation. When working near the Air Bag Diagnosis Sensor Unit or other Air Bag System sensors with the ignition ON or engine running, never use air or electric power tools or strike near the sensor(s) with a hammer. Heavy vibration could activate the sensor(s) and deploy the air bag(s), possibly causing serious injury. When using air or electric power tools or hammers, always switch the ignition OFF, disconnect the battery, and wait at least 3 minutes before performing any service.

Precaution for Procedure without Cowl Top Cover

When performing the procedure after removing cowl top cover, cover the lower end of windshield with urethane, etc to prevent damage to windshield.

Scheme 51

Scheme 51: Precaution for Procedure without Cowl Top Cover

Scheme 52

Scheme 52: Precautions for Removing Battery Terminal
  1. When removing the 12V battery terminal, turn OFF the ignition switch and wait at least 30 seconds. NOTE: ECU may be active for several tens of seconds after the ignition switch is turned OFF. If the battery terminal is removed before ECU stops, then a DTC detection error or ECU data corruption may occur.
  2. For vehicles with the 2-batteries, be sure to connect the main battery and the sub battery before turning ON the ignition switch. NOTE: If the ignition switch is turned ON with any one of the terminals of main battery and sub battery disconnected, then DTC may be detected.
  3. After installing the 12V battery, always check "Self Diagnosis Result" of all ECUs and erase DTC. NOTE: The removal of 12V battery may cause a DTC detection error.

Special Service Tools

Note. The actual shapes of Kent-Moore tools may differ from those of special service tools illustrated here.

Tool number (Kent-Moore No.) Tool name Description (J-44321) Fuel pressure gauge kit Checks fuel pressure (J-44321-6) Fuel pressure adapter Connects fuel pressure gauge to quick connector type fuel lines. KV10120000 Fuel tube adapter Measures fuel pressure

Commercial Service Tools

Tool name (Kent-Moore No.) Description Leak detector i.e.: (J-41416) Locates the EVAP leak EVAP service port adapter i.e.: (J-41413-OBD) Applies positive pressure through EVAP service port Fuel filler cap adapter i.e.: (MLR-8382) Checks fuel tank vacuum relief valve opening pressure Socket wrench Removes and installs engine coolant temperature sensor Oxygen sensor thread cleaner i.e.: (J-43897-18) (J-43897-12) Reconditions the exhaust system threads before installing a new oxygen sensor. Use with anti-seize lubricant shown below. 18 mm diameter with pitch 1.5 mm for Zirconia Oxygen Sensor 12 mm diameter with pitch 1.25 mm for Titania Oxygen Sensor Anti-seize lubricant i.e.: (Permatex™ 133AR or equivalent meeting MIL specification MIL-A-907) Lubricates oxygen sensor thread cleaning tool when reconditioning exhaust system threads

Scheme 53

Scheme 53: Commercial Service Tools

Scheme 54

Scheme 54

Scheme 55

Scheme 55: ENGINE ROOM COMPARTMENT

Scheme 56

Scheme 56: ENGINE COMPARTMENT

EXHAUST COMPARTMENT

2WD

Scheme 57

Scheme 57: EXHAUST COMPARTMENT

AWD

Scheme 58

Scheme 58: BODY COMPARTMENT

Scheme 59

Scheme 59

ECM

The ECM consists of a microcomputer and connectors for signal input and output and for power supply. The ECM controls the engine.

Scheme 60

Scheme 60: ECM

Accelerator Pedal Position Sensor

The accelerator pedal position sensor is installed on the upper end of the accelerator pedal assembly. The sensor detects the accelerator position and sends a signal to the ECM.

Scheme 61

Scheme 61: Accelerator Pedal Position Sensor

Accelerator pedal position sensor has two sensors. These sensors are a kind of potentiometers which transform the accelerator pedal position into output voltage, and emit the voltage signal to the ECM. In addition, these sensors detect the opening and closing speed of the accelerator pedal and feed the voltage signals to the ECM. The ECM judges the current opening angle of the accelerator pedal from these signals and controls the throttle control motor based on these signals.

Idle position of the accelerator pedal is determined by the ECM receiving the signal from the accelerator pedal position sensor. The ECM uses this signal for the engine operation such as fuel cut.

Scheme 62

Scheme 62

OUTLINE

Electric throttle control actuator consists of throttle body, throttle valve, throttle control motor and throttle position sensor.

Scheme 63

Scheme 63: OUTLINE

THROTTLE CONTROL MOTOR RELAY

Power supply for the throttle control motor is provided to the ECM via throttle control motor relay. The throttle control motor relay is ON/OFF controlled by the ECM. When the ignition switch is turned ON, the ECM sends an ON signal to throttle control motor relay and battery voltage is provided to the ECM. When the ignition switch is turned OFF, the ECM sends an OFF signal to throttle control motor relay and battery voltage is not provided to the ECM.

THROTTLE CONTROL MOTOR

The throttle control motor is operated by the ECM and it opens and closes the throttle valve. The current opening angle of the throttle valve is detected by the throttle position sensor and it provides feedback to the ECM to control the throttle control motor to make the throttle valve opening angle properly in response to driving condition.

THROTTLE POSITION SENSOR

The throttle position sensor responds to the throttle valve movement. The throttle position sensor has two sensors. These sensors are a kind of potentiometers which transform the throttle valve position into output voltage, and emit the voltage signal to the ECM. In addition, these sensors detect the opening and closing speed of the throttle valve and feed the voltage signals to the ECM. The ECM judges the current opening angle of the throttle valve from these signals and the ECM controls the throttle control motor to make the throttle valve opening angle properly in response to driving condition.

Scheme 64

Scheme 64: THROTTLE POSITION SENSOR

Ignition Coil With Power Transistor

The ignition signal from the ECM is sent to and amplified by the power transistor. The power transistor turns ON and OFF the ignition coil primary circuit. This ON/OFF operation induces the proper high voltage in the coil secondary circuit.

Scheme 65

Scheme 65: Ignition Coil With Power Transistor

Fuel Injector

For the fuel injector, a high pressure fuel injector is used and this enables a high-pressure fuel injection at a high voltage within a short time. The ECM is equipped with an injector driver unit and actuates the fuel injector at a high voltage (approximately 65 V at the maximum).

Scheme 66

Scheme 66: Fuel Injector

High Pressure Fuel Pump

The high pressure fuel pump is activated by the exhaust camshaft.

ECM controls the high pressure fuel pump control solenoid valve built into the high pressure fuel pump and adjusts the amount of discharge by changing the suction timing of the low pressure fuel.

Scheme 67

Scheme 67: High Pressure Fuel Pump

Scheme 68

Scheme 68

Fuel Rail Pressure Sensor

The fuel rail pressure (FRP) sensor is placed to the fuel rail and measures fuel pressure in the fuel rail. The sensor transmits voltage signal to the ECM. As the pressure increases, the voltage rises. The ECM controls the fuel pressure in the fuel rail by operating high pressure fuel pump. The ECM uses the signal from fuel rail pressure sensor as a feedback signal.

Scheme 69

Scheme 69: Fuel Rail Pressure Sensor

Low Pressure Fuel Pump

The low pressure fuel pump is integrated with a fuel pressure regulator and a fuel filter. This pump is build into the fuel tank.

Scheme 70

Scheme 70: Low Pressure Fuel Pump

Fuel Tank Temperature Sensor

The fuel tank temperature sensor is used to detect the fuel temperature inside the fuel tank. The sensor modifies a voltage signal from the ECM. The modified signal returns to the ECM as the fuel temperature input. The sensor uses a thermistor which is sensitive to the change in temperature. The electrical resistance of the thermistor decreases as temperature increases.

Scheme 71

Scheme 71: Fuel Tank Temperature Sensor
Fluid temperature [°C (°F)]Voltage (1) [V]Resistance [kohms]
20 (68)3.52.3 - 2.7
50 (122)2.20.79 - 0.90
(1) These data are reference values and are measured between ECM terminals.
(1)These data are reference values and are measured between ECM terminals.

TEMPERATURE, VOLTAGE AND RESISTANCE SPECIFICATIONS< REFERENCE DATA >

Fuel Level Sensor

The fuel level sensor is mounted in the fuel level sensor unit.

The sensor detects a fuel level in the fuel tank and transmits a signal to the combination meter. The combination meter sends the fuel level sensor signal to the ECM via the CAN communication line.

It consists of two parts, one is mechanical float and the other is variable resistor. Fuel level sensor output voltage changes depending on the movement of the fuel mechanical float.

MASS AIR FLOW SENSOR

The mass air flow sensor (1) is placed in the stream of intake air. It measures the intake flow rate by measuring a part of the entire intake flow. The mass air flow sensor controls the temperature of the hot wire to a certain amount. The heat generated by the hot wire is reduced as the intake air flows around it. The more air, the greater the heat loss.

Therefore, the electric current supplied to hot wire is changed to maintain the temperature of the hot wire as air flow increases. The ECM detects the air flow by means of this current change.

Scheme 72

Scheme 72: MASS AIR FLOW SENSOR

INTAKE AIR TEMPERATURE SENSOR 1

The intake air temperature sensor 1 is built-into mass air flow sensor. The sensor detects intake air temperature and transmits a signal to the ECM.

The temperature sensing unit uses a thermistor which is sensitive to the change in temperature. Electrical resistance of the thermistor decreases in response to the temperature rise.

Intake air temperature [°C (°F)]Voltage (1) (V)Resistance (kohms)
25 (77)3.31.800 - 2.200
80 (176)1.20.283 - 0.359
(1) These data are reference values and are measured between ECM terminals.
(1)These data are reference values and are measured between ECM terminals.

TEMPERATURE, VOLTAGE AND RESISTANCE SPECIFICATIONS< REFERENCE DATA >

Scheme 73

Scheme 73

Turbocharger

Turbocharger boost is controlled by adjusting the pressure to the diaphragm of the boost control actuator.

Scheme 74

Scheme 74: Turbocharger

TURBOCHARGER BOOST CONTROL SOLENOID VALVE

Turbocharger boost control solenoid valve is ON/OFF duty controlled by ECM.

And it adjusts the pressure in the diaphragm of the boost control actuator. The longer the turbocharger boost control solenoid valve is ON, the higher the boost is increased.

Scheme 75

Scheme 75: TURBOCHARGER BOOST CONTROL SOLENOID VALVE

TURBOCHARGER BOOST SENSOR

The turbocharger boost sensor detects the pressure of the outlet side of the intercooler. When increasing the pressure, the output voltage of the sensor to the ECM increases.

Scheme 76

Scheme 76: TURBOCHARGER BOOST SENSOR

Scheme 77

Scheme 77

INTAKE AIR TEMPERATURE SENSOR 2

The intake air temperature sensor 2 is built-into turbocharger boost sensor. The sensor detects intake air temperature and transmits a signal to the ECM.

The temperature sensing unit uses a thermistor which is sensitive to the change in temperature. Electrical resistance of the thermistor decreases in response to the temperature rise.

Intake air temperature [°C (°F)]Voltage (1) (V)Resistance (kohms)
25 (77)3.31.800 - 2.200
80 (176)1.20.283 - 0.359
(1) These data are reference values and are measured between ECM terminals.
(1)These data are reference values and are measured between ECM terminals.

TEMPERATURE, VOLTAGE AND RESISTANCE SPECIFICATIONS< REFERENCE DATA >

Scheme 78

Scheme 78

Engine Coolant Temperature Sensor

The engine coolant temperature sensor is used to detect the engine coolant temperature. The sensor modifies a voltage signal from the ECM. The modified signal returns to the ECM as the engine coolant temperature input. The sensor uses a thermistor which is sensitive to the change in temperature. The electrical resistance of the thermistor decreases as temperature increases.

Scheme 79

Scheme 79: Engine Coolant Temperature Sensor
Engine coolant temperature [°C (°F)]Voltage (1) (V)Resistance (kohms)
10 (14)4.47.0 - 11.4
20 (68)3.52.37 - 2.63
50 (122)2.20.68 - 1.00
90 (194)0.90.236 - 0.260
(1) These data are reference values and are measured between ECM terminals.
(1)These data are reference values and are measured between ECM terminals.

TEMPERATURE, VOLTAGE AND RESISTANCE SPECIFICATIONS< REFERENCE DATA >

Scheme 80

Scheme 80

Crankshaft Position Sensor (POS)

The crankshaft position sensor (POS) is located on the oil pan facing the gear teeth (cogs) of the signal plate. It detects the fluctuation of the engine revolution.

The sensor consists of a permanent magnet and Hall IC.

When the engine is running, the high and low parts of the teeth cause the gap with the sensor to change.

The changing gap causes the magnetic field near the sensor to change.

Due to the changing magnetic field, the voltage from the sensor changes.

The ECM receives the voltage signal and detects the fluctuation of the engine revolution.

ECM receives the signals as shown in the figure.

Scheme 81

Scheme 81: Crankshaft Position Sensor (POS)

Scheme 82

Scheme 82

Camshaft Position Sensor (PHASE)

The camshaft position sensor (PHASE) senses the retraction of intake camshaft to identify a particular cylinder. The camshaft position sensor (PHASE) senses the piston position.

When the crankshaft position sensor (POS) system becomes inoperative, the camshaft position sensor (PHASE) provides various controls of engine parts instead, utilizing timing of cylinder identification signals.

The sensor consists of a permanent magnet and Hall IC.

When engine is running, the high and low parts of the teeth cause the gap with the sensor to change.

The changing gap causes the magnetic field near the sensor to change.

Due to the changing magnetic field, the voltage from the sensor changes.

ECM receives the signals as shown in the figure below.

Scheme 83

Scheme 83: Camshaft Position Sensor (PHASE)

Scheme 84

Scheme 84

Intake Valve Timing Control Solenoid Valve

Intake valve timing control solenoid valve is activated by ON/OFF pulse duty (ratio) signals from the ECM.

The intake valve timing control solenoid valve changes the oil amount and direction of flow through intake valve timing control unit or stops oil flow.

The longer pulse width advances valve angle.

The shorter pulse width retards valve angle.

When ON and OFF pulse widths become equal, the solenoid valve stops oil pressure flow to fix the intake valve angle at the control position.

Scheme 85

Scheme 85: Intake Valve Timing Control Solenoid Valve

Exhaust Valve Timing Control Position Sensor

Exhaust valve timing control position sensor detects the protrusion of the signal plate installed to the exhaust camshaft front end.

This sensor signal is used for sensing a position of the exhaust camshaft.

The sensor consists of a permanent magnet and Hall IC.

When engine is running, the high and low parts of the teeth cause the gap with the sensor to change.

The changing gap causes the magnetic field near the sensor to change.

Due to the changing magnetic field, the voltage from the sensor changes.

Scheme 86

Scheme 86: Exhaust Valve Timing Control Position Sensor

Exhaust Valve Timing Control Solenoid Valve

Exhaust valve timing control solenoid valve is activated by ON/OFF pulse duty (ratio) signals from the ECM.

The exhaust valve timing control solenoid valve changes the oil amount and direction of flow through exhaust valve timing control unit or stops oil flow.

The longer pulse width retards valve angle.

The shorter pulse width advances valve angle.

When ON and OFF pulse widths become equal, the solenoid valve stops oil pressure flow to fix the exhaust valve angle at the control position.

Scheme 87

Scheme 87: Exhaust Valve Timing Control Solenoid Valve

A/F SENSOR 1 HEATER

A/F sensor 1 heater is integrated in the sensor.

The ECM performs ON/OFF duty control of the A/F sensor 1 heater corresponding to the engine operating condition to keep the temperature of A/F sensor 1 element within the specified range.

HEATED OXYGEN SENSOR 2 HEATER

Heated oxygen sensor 2 heater is integrated in the sensor.

The ECM performs ON/OFF control of the heated oxygen sensor 2 heater corresponding to the engine speed, amount of intake air and engine coolant temperature.

Engine speedHeated oxygen sensor 2 heater
Above 3, 600 RPMOFF
Below 3, 600 RPM after the following conditions are met. Engine: After warming up Keeping the engine speed between 3, 500 and 4, 000 RPM for 1 minute and at idle for 1 minute under no loadON

Knock Sensor

The knock sensor is attached to the cylinder block. It senses engine knocking using a piezoelectric element. A knocking vibration from the cylinder block is sensed as vibrational pressure. This pressure is converted into a voltage signal and sent to the ECM.

Scheme 88

Scheme 88: Knock Sensor

Engine Oil Pressure Sensor

The engine oil pressure (EOP) sensor is detects engine oil pressure and transmits a voltage signal to the ECM.

Scheme 89

Scheme 89: Engine Oil Pressure Sensor

Engine Oil Temperature Sensor

The engine oil temperature sensor is used to detect the engine oil temperature. The sensor modifies a voltage signal from the ECM. The modified signal returns to the ECM as the engine oil temperature input. The sensor uses a thermistor which is sensitive to the change in temperature. The electrical resistance of the thermistor decreases as temperature increases.

Scheme 90

Scheme 90: Engine Oil Temperature Sensor
Engine oil temperature [°C (°F)]Voltage (1) (V)Resistance (kohms)
10 (14)4.47.0 - 11.4
20 (68)3.52.37 - 2.63
50 (122)2.20.68 - 1.00
90 (194)0.90.236 - 0.260
110 (230)0.60.143 - 0.153
(1) These data are reference values and are measured between ECM terminals.
(1)These data are reference values and are measured between ECM terminals.

TEMPERATURE, VOLTAGE AND RESISTANCE SPECIFICATIONS< REFERENCE DATA >

Scheme 91

Scheme 91

COOLING FAN CONTROL MODULE

Cooling fan control module receives ON/OFF pulse duty signal from IPDM E/R. Corresponding to this ON/OFF pulse duty signal, cooling fan control module sends cooling fan motor operating voltage to cooling fan motor. The revolution speed of cooling fan motor is controlled by duty cycle of the voltage.

COOLING FAN MOTOR

Cooling fan motor receives cooling fan motor operating voltage from cooling fan control module. The revolution speed of cooling fan motor is controlled by duty cycle of the voltage.

EVAP Canister Purge Volume Control Solenoid Valve

The EVAP canister purge volume control solenoid valve uses a ON/OFF duty to control the flow rate of fuel vapor from the EVAP canister. The EVAP canister purge volume control solenoid valve is moved by ON/OFF pulses from the ECM. The longer the ON pulse, the greater the amount of fuel vapor that will flow through the valve.

Scheme 92

Scheme 92: EVAP Canister Purge Volume Control Solenoid Valve

EVAP Canister Vent Control Valve

The EVAP canister vent control valve is located on the EVAP canister and is used to seal the canister vent.

This solenoid valve responds to signals from the ECM. When the ECM sends an ON signal, the coil in the solenoid valve is energized. A plunger will then move to seal the canister vent. The ability to seal the vent is necessary for the on board diagnosis of other evaporative emission control system components.

This solenoid valve is used only for diagnosis, and usually remains opened.

When the vent is closed, under normal purge conditions, the evaporative emission control system is depressurized and allows "EVAP Control System" diagnosis.

Scheme 93

Scheme 93: EVAP Canister Vent Control Valve

EVAP Control System Pressure Sensor

The EVAP control system pressure sensor detects pressure in the purge line. The sensor output voltage to the ECM increases as pressure increases.

Scheme 94

Scheme 94: EVAP Control System Pressure Sensor

The power generation voltage variable control enables fuel consumption to be decreased by reducing the engine load which is caused by the power generation of the generator.

Based on sensor signals, ECM judges whether or not the power generation voltage variable control is performed. When performing the power generation voltage variable control, ECM calculates the target power generation voltage based on the sensor signal. And ECM sends the calculated value as the power generation command value to IPDM E/R. For the details of the power generation voltage variable control, refer to " POWER GENERATION VOLTAGE VARIABLE CONTROL SYSTEM: SYSTEM DESCRIPTION ".

Scheme 95

Scheme 95: OUTLINE
CAUTIONNever connect the electrical component or the ground wire directly to the battery terminal. The connection causes the malfunction of the power generation voltage variable control, and then the battery discharge may occur.

BATTERY CURRENT SENSOR

The battery current sensor is installed to the battery negative cable. The sensor measures the charging/discharging current of the battery.

BATTERY TEMPERATURE SENSOR

Battery temperature sensor is integrated in battery current sensor. The sensor measures temperature around the battery.

The electrical resistance of the thermistor decreases as temperature increases.

Temperature [°C (°F)]Voltage (1) (V)Resistance (kohms)
25 (77)3.3331.9 - 2.1
90 (194)0.9690.222 - 0.258
(1) These data are reference values and are measured between battery temperature sensor signal terminal and sensor ground.
(1)These data are reference values and are measured between battery temperature sensor signal terminal and sensor ground.

TEMPERATURE, VOLTAGE AND RESISTANCE SPECIFICATIONS< REFERENCE DATA >

Scheme 96

Scheme 96

Malfunction Indicator lamp (MIL)

The Malfunction Indicator lamp (MIL) is located on the combination meter.

The MIL will illuminate when the ignition switch is turned ON without the engine running. This is a bulb check.

When the engine is started, the MIL should turn OFF. If the MIL remains illuminated, the on board diagnostic system has detected an engine system malfunction.

For details, refer to " DIAGNOSIS DESCRIPTION: MALFUNCTION INDICATOR LAMP (MIL) ".

Scheme 97

Scheme 97: Malfunction Indicator lamp (MIL)

Oil Pressure Warning Lamp

Oil pressure warning lamp is located on the combination meter. It indicates the low pressure of the engine oil and the malfunction of the engine oil pressure system.

Combination meter turns the oil pressure warning lamp ON/OFF according to the oil pressure warning lamp signal received from ECM via CAN communication.

Scheme 98

Scheme 98: Oil Pressure Warning Lamp

Refrigerant Pressure Sensor

The refrigerant pressure sensor is installed at the condenser of the air conditioner system. The sensor uses an electrostatic volume pressure transducer to convert refrigerant pressure to voltage. The voltage signal is sent to ECM, and ECM controls cooling fan system.

Scheme 99

Scheme 99: Refrigerant Pressure Sensor

Stop Lamp Switch & Brake Pedal Position Switch

Stop lamp switch and brake pedal position switch are installed to brake pedal bracket.

ECM detects the state of the brake pedal by those two types of input (ON/OFF signal).

Brake pedalBrake pedal position switchStop lamp switch
ReleasedONOFF
DepressedOFFON

Clutch Pedal Position Switch

When the clutch pedal is depressed, the clutch pedal position switch turns OFF and the clutch pedal position switch signal is sent to the ECM. The ECM judges the clutch pedal conditions via the signal (ON or OFF).

ASCD Steering Switch

ASCD steering switch has variant values of electrical resistance for each button. ECM reads voltage variation of switch, and determines which button is operated.

Information Display

The operation mode of the ASCD is indicated on the information display in the combination meter.

ECM transmits the status signal to the combination meter via CAN communication according to ASCD operation.

Scheme 100

Scheme 100: Positive Crankcase Ventilation

This system returns blow-by gas to the intake manifold.

The positive crankcase ventilation (PCV) valve is provided to conduct crankcase blow-by gas to the intake manifold.

During partial throttle operation of the engine, the intake manifold sucks the blow-by gas through the PCV valve.

Normally, the capacity of the valve is sufficient to handle any blow-by and a small amount of ventilating air.

The ventilating air is then drawn from the air inlet tubes into the crankcase. In this process the air passes through the hose connecting air inlet tubes to rocker cover.

Under full-throttle condition, the manifold vacuum is insufficient to draw the blow-by flow through the valve.

The flow goes through the hose connection in the reverse direction.

On vehicles with an excessively high blow-by, the valve does not meet the requirement. This is because some of the flow will go through the hose connection to the air inlet tubes under all conditions.

Scheme 101

Scheme 101

Scheme 102

Scheme 102: On Board Refueling Vapor Recovery (ORVR)

From the beginning of refueling, the air and vapor inside the fuel tank go through refueling EVAP vapor cut valve and EVAP/ORVR line to the EVAP canister. The vapor is absorbed by the EVAP canister and the air is released to the atmosphere.

When the refueling has reached the full level of the fuel tank, the refueling EVAP vapor cut valve is closed and refueling is stopped because of auto shut-off. The vapor which was absorbed by the EVAP canister is purged during driving.

WARNINGWhen conducting inspections below, be sure to observe the following: Put a "CAUTION: FLAMMABLE" sign in workshop. Do not smoke while servicing fuel system. Keep open flames and sparks away from work area. Be sure to furnish the workshop with a CO2 fire extinguisher.
CAUTIONBefore removing fuel line parts, carry out the following procedures: Put drained fuel in an explosion-proof container and put lid on securely. Release fuel pressure from fuel line. Refer to " INSPECTION ". Disconnect battery ground cable. Always replace O-ring when the fuel gauge retainer is removed. Do not kink or twist hose and tube when they are installed. Do not tighten hose and clamps excessively to avoid damaging hoses. After installation, run engine and check for fuel leaks at connection. Do not attempt to top off the fuel tank after the fuel pump nozzle shuts off automatically. Continued refueling may cause fuel overflow, resulting in fuel spray and possibly a fire.

Scheme 103

Scheme 103: ENGINE CONTROL SYSTEM: System Diagram

INPUT/OUTPUT SIGNAL CHART

SensorInput signal to ECMECM functionActuator
Crankshaft position sensor (POS)Engine speed (4)Fuel injection & mixture ratio controlFuel injector
Camshaft position sensor (PHASE)Camshaft position
Mass air flow sensorAmount of intake air
Intake air temperature sensor 1Intake air temperature
Engine coolant temperature sensorEngine coolant temperature
Air fuel ratio (A/F) sensor 1Density of oxygen in exhaust gas
Fuel rail pressure sensorFuel rail pressure
Throttle position sensorThrottle position
Accelerator pedal position sensorAccelerator pedal position
BatteryBattery voltage (4)
Knock sensorEngine knocking condition
Heated oxygen sensor 2 (1)Density of oxygen in exhaust gas
Transmission range switch (2)Gear position
Park/neutral position (PNP) switch (3)
G sensorInclination angle
Turbocharger boost sensorTurbocharger boost
ABS actuator and electric unit (control unit)CAN communicationWheel speed signal VDC/TCS operation command
BCMCAN communicationA/C ON signal
Combination meterCAN communicationVehicle speed signal
(1) This sensor is not used to control the engine system under normal conditions. (2) CVT models (3) M/T models (4) ECM determines the start signal status by the signals of engine speed and battery voltage.
(1)This sensor is not used to control the engine system under normal conditions.
(2)CVT models
(3)M/T models
(4)ECM determines the start signal status by the signals of engine speed and battery voltage.

VARIOUS FUEL INJECTION INCREASE/DECREASE COMPENSATION

In addition, the amount of fuel injected is compensated to improve engine performance under various operating conditions as listed below.

< Fuel increase >

  1. During warm-up
  2. When starting the engine
  3. During acceleration
  4. Hot-engine operation
  5. When selector lever position is changed from N to D (CVT models)
  6. High-load, high-speed operation

< Fuel decrease >

  1. During deceleration
  2. During high engine speed operation

FUEL INJECTION CONTROL

Stratified-charge Combustion

Stratified-charge combustion is a combustion method which enables extremely lean combustion by injecting fuel in the latter half of a compression process, collecting combustible air-fuel around the spark plug, and forming fuel-free airspace around the mixture.

Right after a start with the engine cold, the catalyst warm-up is accelerated by stratified-charge combustion.

Homogeneous Combustion

Homogeneous combustion is a combustion method that fuel is injected during intake process so that combustion occurs in the entire combustion chamber, as is common with conventional methods.

As for a start except for starts with the engine cold, homogeneous combustion occurs.

Scheme 104

Scheme 104: MIXTURE RATIO FEEDBACK CONTROL (CLOSED LOOP CONTROL)

The mixture ratio feedback system provides the best air-fuel mixture ratio for driveability and emission control.

The three way catalyst (manifold) can better reduce CO, HC and NOx emissions. This system uses A/F sensor 1 in the exhaust manifold to monitor whether the engine operation is rich or lean. The ECM adjusts the injection pulse width according to the sensor voltage signal. For more information about A/F sensor 1, refer to " AIR FUEL RATIO (A/F) SENSOR 1 ". This maintains the mixture ratio within the range of stoichiometric (ideal air-fuel mixture).

This stage is referred to as the closed loop control condition.

Heated oxygen sensor 2 is located downstream of the three way catalyst (manifold). Even if the switching characteristics of A/F sensor 1 shift, the air-fuel ratio is controlled to stoichiometric by the signal from heated oxygen sensor 2.

  1. Open Loop Control The open loop system condition refers to when the ECM detects any of the following conditions. Feedback control stops in order to maintain stabilized fuel combustion. Deceleration and acceleration High-load, high-speed operation Malfunction of A/F sensor 1 or its circuit Insufficient activation of A/F sensor 1 at low engine coolant temperature High engine coolant temperature During warm-up After shifting from N to D (CVT models) When starting the engine

MIXTURE RATIO SELF-LEARNING CONTROL

The mixture ratio feedback control system monitors the mixture ratio signal transmitted from A/F sensor 1. This feedback signal is then sent to the ECM. The ECM controls the basic mixture ratio as close to the theoretical mixture ratio as possible. However, the basic mixture ratio is not necessarily controlled as originally designed. Both manufacturing differences (i.e., mass air flow sensor hot wire) and characteristic changes during operation (i.e., fuel injector clogging) directly affect mixture ratio.

Accordingly, the difference between the basic and theoretical mixture ratios is monitored in this system. This is then computed in terms of "injection pulse duration" to automatically compensate for the difference between the two ratios.

"Fuel trim" refers to the feedback compensation value compared against the basic injection duration. Fuel trim includes "short-term fuel trim" and "long-term fuel trim".

"Short term fuel trim" is the short-term fuel compensation used to maintain the mixture ratio at its theoretical value. The signal from A/F sensor 1 indicates whether the mixture ratio is RICH or LEAN compared to the theoretical value. The signal then triggers a reduction in fuel volume if the mixture ratio is rich, and an increase in fuel volume if it is lean.

"Long-term fuel trim" is overall fuel compensation carried out over time to compensate for continual deviation of the "short-term fuel trim" from the central value. Continual deviation will occur due to individual engine differences, wear over time and changes in the usage environment.

FUEL INJECTION TIMING

Sequential Direct Injection Gasoline System

Fuel is injected into each cylinder during each engine cycle according to the ignition order.

Scheme 105

Scheme 105: FUEL INJECTION TIMING

STRATIFIED-CHARGE START CONTROL

The use of the stratified-charge combustion method enables emissions-reduction when starting the engine with engine coolant temperature between 5°C (41°F) and 40°C (104°F).

FUEL SHUT-OFF

Fuel to each cylinder is shut-off during deceleration, operation of the engine at excessively high speed or operation of the vehicle at excessively high speed.

Scheme 106

Scheme 106: FUEL PRESSURE CONTROL: System Diagram
SensorInput signal to ECMECM functionActuator
Crankshaft position sensor (POS)Engine speed (1)Fuel rail pressure controlHigh pressure fuel pump
Exhaust valve timing control position sensorCamshaft position
Fuel rail pressure sensorFuel rail pressure
Engine coolant temperature sensorEngine coolant temperature
Throttle position sensorThrottle position
Accelerator pedal position sensorAccelerator pedal position
BatteryBattery voltage (1)
(1) ECM determines the start signal status by the engine speed signal and battery voltage.
(1)ECM determines the start signal status by the engine speed signal and battery voltage.

Scheme 107

Scheme 107: System Description

Low fuel pressure control

  1. The low fuel pressure pump is controlled by ECM. The pumped fuel passes through the fuel filter and is sent to the high pressure fuel pump.
  2. Low fuel pressure is adjusted by the fuel pressure regulator.

High fuel pressure control

The high pressure fuel pump raises the pressure of the fuel sent from the low pressure fuel pump. Actuated by the exhaust camshaft, the high pressure fuel pump activates the high pressure fuel pump solenoid based on a signal received from ECM, and adjusts the amount of discharge by changing the timing of closing the inlet check valve to control fuel rail pressure.

Scheme 108

Scheme 108: ELECTRIC IGNITION SYSTEM: System Diagram
SensorInput Signal to ECMECM functionActuator
Crankshaft position sensor (POS)Engine speed (3) Piston positionIgnition timing controlIgnition coil (with power transistor)
Camshaft position sensor (PHASE)
Mass air flow sensorAmount of intake air
Engine coolant temperature sensorEngine coolant temperature
Throttle position sensorThrottle position
Accelerator pedal position sensorAccelerator pedal position
Turbocharger boost sensorTurbocharger boost
Intake air temperature sensor 2Intake air temperature
Transmission range switch (1)Gear position
Park/neutral position (PNP) switch (2)
BatteryBattery voltage*
Knock sensorEngine knocking condition
Combination meterCAN communicationVehicle speed signal
(1) CVT models (2) M/T models (3) ECM determines the start signal status by the signals of engine speed and battery voltage.
(1)CVT models
(2)M/T models
(3)ECM determines the start signal status by the signals of engine speed and battery voltage.
SensorInput signal to ECMECM functionActuator
Crankshaft position sensor (POS)Engine speed and piston positionIntake valve timing controlIntake valve timing control solenoid valve
Camshaft position sensor (PHASE)
Engine oil temperature sensorEngine oil temperature
Engine coolant temperature sensorEngine coolant temperature
Combination meterCAN communicationVehicle speed

Scheme 109

Scheme 109: SYSTEM DESCRIPTION

This mechanism hydraulically controls cam phases continuously with the fixed operating angle of the intake-valve.

The ECM receives signals such as crankshaft position, camshaft position, engine speed, and engine coolant temperature. Then, the ECM sends ON/OFF pulse duty signals to the intake valve timing (IVT) control solenoid valve depending on driving status. This makes it possible to control the shut/open timing of the intake valve to increase engine torque in low/mid speed range and output in high-speed range.

Scheme 110

Scheme 110: EXHAUST VALVE TIMING CONTROL: System Diagram
SensorInput signal to ECMECM functionActuator
Crankshaft position sensor (POS)Engine speed and piston positionExhaust valve timing controlExhaust valve timing control solenoid valve
Camshaft position sensor (PHASE)
Engine oil temperature sensorEngine oil temperature
Exhaust valve timing control position sensorExhaust valve timing signal
Combination meterCAN communicationVehicle speed signal

Scheme 111

Scheme 111: SYSTEM DESCRIPTION

This mechanism hydraulically controls cam phases continuously with the fixed operating angle of the exhaust valve.

The ECM receives signals such as crankshaft position, camshaft position, engine speed, and engine oil temperature. Then, the ECM sends ON/OFF pulse duty signals to the exhaust valve timing (EVT) control solenoid valve depending on driving status. This makes it possible to control the shut/open timing of the exhaust valve to increase engine torque and output in a range of high engine speed.

Scheme 112

Scheme 112: TURBOCHARGER BOOST CONTROL: System Diagram
SensorInput signal to ECMECM functionActuator
Crankshaft position sensor (POS)Engine speedTurbocharger boost controlTurbocharger boost control solenoid valve ↓ Boost control actuator
Camshaft position sensor (PHASE)
Mass air flow sensorAmount of intake air
Intake air temperature sensor 1Intake air temperature
Engine coolant temperature sensorEngine coolant temperature
Throttle position sensorThrottle position
Accelerator pedal position sensorAccelerator pedal position
Turbocharger boost sensorTurbocharger boost
Intake air temperature sensor 2Intake air temperature
SensorInput signal to ECMECM functionActuator
Engine oil pressure sensorEngine pressureEngine protection control Oil pressure warning lamp signal FUel cut controlCombination meter Oil pressure warning lamp
Crankshaft position sensor (POS)Engine speed
Engine oil temperature sensorEngine oil temperature
Unit/SensorInput signal to ECMECM function
EVAP control system pressure sensorPressure in purge lineFuel filler cap warning control
Combination meterFuel level
Fuel filler cap warning reset signal (1)
(1) This signal is sent to the ECM via the CAN communication line.
(1)This signal is sent to the ECM via the CAN communication line.

INPUT SIGNAL CHART

UnitOutput signalActuator
ECMFuel filler cap warning display signal (1)Combination meter
(1) This signal is sent to the combination meter via the CAN communication line.
(1)This signal is sent to the combination meter via the CAN communication line.

OUTPUT SIGNAL CHART

SensorInput Signal to ECMECM functionActuator
Crankshaft position sensor (POS)Engine speed (1)Air conditioner cut controlIPDM E/R ↓ Air conditioner relay ↓ Compressor
Camshaft position sensor (PHASE)
Engine coolant temperature sensorEngine coolant temperature
Accelerator pedal position sensorAccelerator pedal position
BatteryBattery voltage (1)
Refrigerant pressure sensorRefrigerant pressure
EPS control unitCAN communicationEPS operation signal
Combination meterCAN communicationVehicle speed signal
BCMCAN communicationA/C ON signal
(1) ECM determines the start signal status by the signals of engine speed and battery voltage.
(1)ECM determines the start signal status by the signals of engine speed and battery voltage.
SensorInput signal to ECMECM functionActuator
Crankshaft position sensor (POS)Engine speed (1)Cooling fan controlIPDM E/R ↓ Cooling fan control module ↓ Cooling fan motor
Camshaft position sensor (PHASE)
Engine coolant temperature sensorEngine coolant temperature
Refrigerant pressure sensorRefrigerant pressure
BatteryBattery voltage (1)
Combination meterCAN communicationVehicle speed signal
BCMCAN communicationA/C ON signal
A/C evaporator temperature (1)
Target A/C evaporator temperature (1)
Blower fan ON signal (1)
(1) The ECM determines the start signal status by the signals of engine speed and battery voltage.
(1)The ECM determines the start signal status by the signals of engine speed and battery voltage.
SensorInput signal to ECMECM functionActuator
Crankshaft position sensor (POS)Engine speed Piston positionStarter motor drive controlBCM (1) IPDM E/R (Starter relay & starter control relay)
Camshaft position sensor (PHASE)
Engine coolant temperature sensorEngine coolant temperature
Accelerator pedal position sensorAccelerator pedal position
Transmission range switchGear position
Stop lamp switchBrake pedal position
Combination meterCAN communicationVehicle speed signal
(1) With Intelligent Key system
(1)With Intelligent Key system
SensorInput signal to ECMECM functionActuator
Crankshaft position sensor (POS)Engine speed (1) Piston positionEVAP canister purge flow controlEVAP canister purge volume control solenoid valve
Camshaft position sensor (PHASE)
Mass air flow sensorAmount of intake air
Engine coolant temperature sensorEngine coolant temperature
Air fuel ratio (A/F) sensor 1Density of oxygen in exhaust gas (Mixture ratio feedback signal)
Throttle position sensorThrottle position
Accelerator pedal position sensorAccelerator pedal position
BatteryBattery voltage (1)
Fuel tank temperature sensorFuel temperature in fuel tank
EVAP control system pressure sensorPressure in purge line
Combination meterCAN communicationVehicle speed
(1) ECM determines the start signal status by the signals of engine speed and battery voltage.
(1)ECM determines the start signal status by the signals of engine speed and battery voltage.

Scheme 113

Scheme 113: SYSTEM DESCRIPTION

The evaporative emission system is used to reduce hydrocarbons emitted into the atmosphere from the fuel system. This reduction of hydrocarbons is accomplished by activated charcoals in the EVAP canister. The fuel vapor in the sealed fuel tank is led into the EVAP canister which contains activated carbon and the vapor is stored there when the engine is not operating or when refueling to the fuel tank.

The vapor in the EVAP canister is purged by the air through the purge line to the intake manifold when the engine is operating. EVAP canister purge volume control solenoid valve is controlled by ECM. When the engine operates, the flow rate of vapor controlled by EVAP canister purge volume control solenoid valve is proportionally regulated as the air flow increases.

EVAP canister purge volume control solenoid valve also shuts off the vapor purge line during decelerating.

Scheme 114

Scheme 114: AUTOMATIC SPEED CONTROL DEVICE (ASCD): System Diagram
SensorInput signal to ECMECM functionActuator
Brake pedal position switchBrake pedal operationASCD vehicle speed controlElectric throttle control actuator
Stop lamp switch
Clutch pedal position switch (1)Clutch pedal operation
ASCD steering switchASCD steering switch operation
Transmission range switch (2)Gear position
Park/neutral position (PNP) switch (1)
Combination meterCAN communicationVehicle speed signal
TCM (2)CAN communicationOutput shaft revolution signal
(1) M/T models (2) CVT models
(1)M/T models
(2)CVT models

BASIC ASCD SYSTEM

Refer to Owner's Manual for ASCD operating instructions.

Automatic Speed Control Device (ASCD) allows a driver to keep vehicle at predetermined constant speed without depressing accelerator pedal. Driver can set vehicle speed in advance between approximately 40 km/h (25 MPH) and 144 km/h (90 MPH).

ECM controls throttle angle of electric throttle control actuator to regulate engine speed.

Operation status of ASCD is indicated by CRUISE indicator and SET indicator in combination meter. If any malfunction occurs in ASCD system, it automatically deactivates control.

Refer to " AUTOMATIC SPEED CONTROL DEVICE (ASCD): SWITCH NAME AND FUNCTION " for ASCD operating instructions.

Note. Always drive vehicle in safe manner according to traffic conditions and obey all traffic laws.

Scheme 115

Scheme 115: CVT models

Scheme 116

Scheme 116: M/T models

CVT models

System Description

TCM transmits a drive mode select signal to ECM via CAN communication, according to a NORMAL mode signal, SPORT mode signal, or ECO mode signal received from the multi display unit via CAN communication. ECM controls torque and throttle opening angle characteristics appropriate for each mode, based on a received drive mode select signal.

Note. Because of the multi display unit operation, the display may indicate that the mode is switching. However, the mode may not actually switch due to CAN communication error. When a CAN communication error occurs between ECM and TCM, the mode switches to NORMAL mode.

M/T models

System Description

ECM controls torque and throttle opening angle characteristics appropriate for each mode, based on a NORMAL mode signal, SPORT mode signal, or ECO mode signal received from the multi display unit via CAN communication.

Note. Because of the multi display unit operation, the display may indicate that the mode is switching. However, the mode may not actually switch due to CAN communication error. When a CAN communication error occurs between ECM and the multi display unit, the mode switches to NORMAL mode.

Control By Mode

ModeControl
NORMAL modeOffers a better balance of fuel economy and traveling performance.
SPORT modeAllows throttle opening angle change and torque control for obtaining reality and acceleration performance appropriate to a winding run.
ECO modeAllows throttle opening angle change and torque control for assisting better fuel efficiency.

SET SPEED RANGE

ASCD system can be set the following vehicle speed.

Minimum speed (Approx.)Maximum speed (Approx.)
40 km/h (25 MPH)144 km/h (90 MPH)

FREEZE FRAME DATA AND 1ST TRIP FREEZE FRAME DATA

The ECM records the driving conditions such as fuel system status, calculated load value, engine coolant temperature, short term fuel trim, long term fuel trim, engine speed, vehicle speed, absolute throttle position, base fuel schedule and intake air temperature at the moment a malfunction is detected.

Data which are stored in the ECM memory, along with the 1st trip DTC, are called 1st trip freeze frame data. The data, stored together with the DTC data, are called freeze frame data and displayed on CONSULT or GST. The 1st trip freeze frame data can only be displayed on the CONSULT screen.

Only one set of freeze frame data (either 1st trip freeze frame data or freeze frame data) can be stored in the ECM. 1st trip freeze frame data is stored in the ECM memory along with the 1st trip DTC. There is no priority for 1st trip freeze frame data and it is updated each time a different 1st trip DTC is detected. However, once freeze frame data (2nd trip detection/MIL on) is stored in the ECM memory, 1st trip freeze frame data is no longer stored. Remember, only one set of freeze frame data can be stored in the ECM. The ECM has the following priorities to update the data.

PriorityItems
1Freeze frame dataMisfire - DTC: P0300 - P0304 Fuel Injection System Function - DTC: P0171
2Except the above items
31st trip freeze frame data

For example, the EGR malfunction (Priority: 2) was detected and the freeze frame data was saved in the 2nd trip. After that when the misfire (Priority: 1) is detected in another trip, the freeze frame data will be updated from the EGR malfunction to the misfire. The 1st trip freeze frame data is updated each time a different malfunction is detected. There is no priority for 1st trip freeze frame data. However, once freeze frame data is stored in the ECM memory, 1st trip freeze data is no longer stored (because only one freeze frame data or 1st trip freeze frame data can be stored in the ECM). If freeze frame data is stored in the ECM memory and freeze frame data with the same priority occurs later, the first (original) freeze frame data remains unchanged in the ECM memory.

Both 1st trip freeze frame data and freeze frame data (along with the DTCs) are cleared when the ECM memory is erased.

COUNTER SYSTEM CHART

ItemsFuel Injection SystemMisfireOther
MIL (turns OFF)3 (pattern B)3 (pattern B)3 (pattern B)
DTC, Freeze Frame Data (no display)80 (pattern C)80 (pattern C)40 (pattern A)
1st Trip DTC (clear)1 (pattern C), (1)1 (pattern C), (1)1 (pattern B)
1st Trip Freeze Frame Data (clear)(1) , (2)(1) , (2)1 (pattern B)
For details about patterns B and C under "Fuel Injection System" and "Misfire", see "EXPLANATION FOR DRIVING PATTERNS FOR "MISFIRE < EXHAUST QUALITY DETERIORATION >", "FUEL INJECTION SYSTEM" figure below. For details about patterns A and B under Other, see "EXPLANATION FOR DRIVING PATTERNS FOR "MISFIRE < EXHAUST QUALITY DETERIORATION >", "FUEL INJECTION SYSTEM" figure below. (1) Clear timing is at the moment OK is detected. (2) Clear timing is when the same malfunction is detected in the 2nd trip.
(1)Clear timing is at the moment OK is detected.
(2)Clear timing is when the same malfunction is detected in the 2nd trip.

Relationship Between MIL, DTC, 1st Trip DTC and Driving Patterns for "Misfire < Exhaust Quality Deterioration >", "Fuel Injection System"

Scheme 117

Scheme 117

Explanation for Driving Patterns for "Misfire < Exhaust Quality Deterioration >", "Fuel Injection System"

Driving Pattern B

Refer to " DIAGNOSIS DESCRIPTION: DRIVING PATTERN ".

Driving Pattern C

Refer to " DIAGNOSIS DESCRIPTION: DRIVING PATTERN ".

Example

If the stored freeze frame data is as per the following

Engine speed: 850 RPM, Calculated load value: 30%, Engine coolant temperature: 80°C (176°F)

To be satisfied with driving pattern C, the vehicle should run under the following conditions

Engine speed: 475 - 1, 225 RPM, Calculated load value: 27 - 33%, Engine coolant temperature: more than 70°C (158°F)

Relationship Between MIL, DTC, 1st Trip DTC and Driving Patterns Except For "Misfire < Exhaust Quality Deterioration >", "Fuel Injection System"

Scheme 118

Scheme 118

Explanation for Driving Patterns Except for "Misfire < Exhaust Quality Deterioration >", "Fuel Injection System"

Driving Pattern A

Refer to " DIAGNOSIS DESCRIPTION: DRIVING PATTERN ".

Driving Pattern B

Refer to " DIAGNOSIS DESCRIPTION: DRIVING PATTERN ".

DRIVING PATTERN A

Driving pattern A means a trip satisfying the following conditions.

  1. Engine speed reaches 400 RPM or more.
  2. Engine coolant temperature rises by 20°C (36°F) or more after starting the engine.
  3. Engine coolant temperature reaches 70°C (158°F) or more.
  4. The ignition switch is turned from ON to OFF.

Note. When the same malfunction is detected regardless of driving conditions, reset the counter of driving pattern A. When the above conditions are satisfied without detecting the same malfunction, reset the counter of driving pattern A.

DRIVING PATTERN B

Driving pattern B means a trip satisfying the following conditions.

  1. Engine speed reaches 400 RPM or more.
  2. Engine coolant temperature reaches 70°C (158°F) or more.
  3. Vehicle speed of 70 - 120 km/h (44 - 75 MPH) is maintained for 60 seconds or more under the control of closed loop.
  4. Vehicle speed of 30 - 60 km/h (19 - 37 MPH) is maintained for 10 seconds or more under the control of closed loop.
  5. Under the closed loop control condition, the following state reaches 12 seconds or more in total: Vehicle speed of 4 km/h (2 MPH) or less with idling condition.
  6. The state of driving at 10 km/h (7 MPH) or more reaches 10 minutes or more in total.
  7. A lapse of 22 minutes or more after engine start.

Note. Drive the vehicle at a constant velocity. When the same malfunction is detected regardless of driving conditions, reset the counter of driving pattern B. When the above conditions are satisfied without detecting the same malfunction, reset the counter of driving pattern B.

DRIVING PATTERN C

Driving pattern C means operating vehicle as per the following

The following conditions should be satisfied at the same time

Engine speed: (Engine speed in the freeze frame data) ±375 RPM

Calculated load value: (Calculated load value in the freeze frame data) x (1±0.1) [%]

Engine coolant temperature condition

  1. When the freeze frame data shows lower than 70°C (158°F), engine coolant temperature should be lower than 70°C (158°F).
  2. When the freeze frame data shows higher than or equal to 70°C (158°F), engine coolant temperature should be higher than or equal to 70°C (158°F).

Note. When the same malfunction is detected regardless of the above vehicle conditions, reset the counter of driving pattern C. When the above conditions are satisfied without detecting the same malfunction, reset the counter of driving pattern C. The 1st trip DTC will be cleared when C counter is counted once without the same malfunction after DTC is stored in ECM.

DRIVING PATTERN D

Driving pattern D means a trip satisfying the following conditions.

  1. The state of driving at 40 km/h (25 MPH) reaches 300 seconds or more in total.
  2. Idle speed lasts 30 seconds or more.
  3. A lapse of 600 seconds or more after engine start.

Note. When the same malfunction is detected regardless of driving conditions, reset the counter of driving pattern D. When the above conditions are satisfied without detecting the same malfunction, reset the counter of driving pattern D.

SRT SET TIMING

SRT is set as "CMPLT" after self-diagnosis has been performed one or more times. Completion of SRT is done regardless of whether the result is OK or NG. The set timing is different between OK and NG results and is shown in the table below.

Self-diagnosis resultExample
DiagnosisIgnition cycle <-- ON --> OFF <-- ON --> OFF <-- ON --> OFF <-- ON -->
All OKCase 1P0400OK (1)(1)OK (2)(2)
P0402OK (1)(1)(1)OK (2)
P1402OK (1)OK (2)(2)(2)
SRT of EGR"CMPLT""CMPLT""CMPLT""CMPLT"
Case 2P0400OK (1)(1)(1)(1)
P0402(0)(0)OK (1)(1)
P1402OK (1)OK (2)(2)(2)
SRT of EGR"INCMP""INCMP""CMPLT""CMPLT"
NG existsCase 3P0400OKOK
P0402
P1402NGNGNG (Consecutive NG)
(1st trip) DTC1st trip DTC1st trip DTCDTC (= MIL ON)
SRT of EGR"INCMP""INCMP""INCMP""CMPLT"
OK: Self-diagnosis is carried out and the result is OK. NG: Self-diagnosis is carried out and the result is NG. -: Self-diagnosis is not carried out.

When all SRT related self-diagnoses show OK results in a single cycle (Ignition OFF-ON-OFF), the SRT will indicate "CMPLT". --> Case 1 above

When all SRT related self-diagnoses show OK results through several different cycles, the SRT will indicate "CMPLT" at the time the respective self-diagnoses have at least one OK result. --> Case 2 above

If one or more SRT related self-diagnoses show NG results in 2 consecutive cycles, the SRT will also indicate "CMPLT". --> Case 3 above

The table above shows that the minimum number of cycles for setting SRT as "INCMP" is the number one (1) for each self-diagnosis (Case 1 & 2) or the number two (2) for one of self-diagnoses (Case 3). However, in preparation for the state emissions inspection, it is unnecessary for each self-diagnosis to be executed twice (Case 3) for the following reasons

  1. The SRT will indicate "CMPLT" at the time the respective self-diagnoses have one (1) OK result.
  2. The emissions inspection requires "CMPLT" of the SRT only with OK self-diagnosis results.
  3. During SRT driving pattern, the 1st trip DTC (NG) is detected prior to "CMPLT" of SRT and the self-diagnosis memory must be erased from the ECM after repair.
  4. If the 1st trip DTC is erased, all the SRT will indicate "INCMP". NOTE: SRT can be set as "CMPLT" together with the DTC(s). Therefore, DTC check must always be carried out prior to the state emission inspection even though the SRT indicates "CMPLT".

BULB CHECK MODE

Description

This function allows damage inspection in the MIL bulb (blown, open circuit, etc.).

Operation Procedure

  1. Turn ignition switch ON.
  2. The MIL on the instrument panel should stay ON. If it remains OFF, check MIL circuit. Refer to " «DIAGNOSIS PROCEDURE»(ref-621379-S14764673512014061000000) ".

SRT STATUS MODE

Description

This function allows to read if ECM has completed the self-diagnoses of major emission control systems and components. For SRT, refer to " DIAGNOSIS DESCRIPTION: SYSTEM READINESS TEST (SRT) CODE ".

Operation Procedure

Scheme 119

Scheme 119: SRT STATUS MODE
  1. Turn ignition switch ON and wait 20 seconds.
  2. SRT status is indicated as shown below. ECM continues to illuminate MIL if all SRT codes are set. ECM blinks MIL for about 10 seconds if all SRT codes are not set.

MALFUNCTION WARNING MODE

Description

In this function ECM turns on or blinks MIL when it detects a malfunction in the emission control system components and/or the powertrain control components (which affect vehicle emissions) to inform the driver that a malfunction has been detected.

Operation Procedure

  1. Turn ignition switch ON.
  2. Check that MIL illuminates. If it remains OFF, check MIL circuit. Refer to " «DIAGNOSIS PROCEDURE»(ref-621379-S14764673512014061000000) ".
  3. Start engine and let it idle. For two trip detection logic diagnoses, ECM turns on MIL when it detects the same malfunction twice in the two consecutive driving cycles. For 1st trip detection logic diagnoses, ECM turns on MIL when it detects a malfunction in one driving cycle. ECM blinks MIL when it detects a malfunction that may damage the three way catalyst (misfire).

FUNCTION

Diagnostic test modeFunction
Self Diagnostic ResultsSelf-diagnostic results such as 1st trip DTC, DTCs and 1st trip freeze frame data or freeze frame data can be read and erased quickly. (1)
Data MonitorInput/Output data in the ECM can be read.
Work supportThis mode enables a technician to adjust some devices faster and more accurately by following the indications on the CONSULT unit.
Active TestDiagnostic Test Mode in which CONSULT drives some actuators apart from the ECMs and also shifts some parameters in a specified range.
ECU IdentificationECM part number can be read.
DTC Work SupportThe status of system monitoring tests and the self-diagnosis status/results can be confirmed.
(1) The following emission-related diagnostic information is cleared when the ECM memory is erased. Diagnostic trouble codes 1st trip diagnostic trouble codes Freeze frame data 1st trip freeze frame data System readiness test (SRT) codes Test values
(1)The following emission-related diagnostic information is cleared when the ECM memory is erased.

DATA MONITOR MODE

Note. The following table includes information (items) inapplicable to this vehicle. For information (items) applicable to this vehicle, refer to CONSULT display items.

Monitored Item

For reference values of the following items, refer to " REFERENCE VALUE ".

X: Applicable
Monitored itemUnitMonitor Item SelectionDescriptionRemarks
ECU INPUT SIGNALSMAIN SIGNALS
ENG SPEEDRPMXXIndicates the engine speed computed from the signal of the crankshaft position sensor (POS) and camshaft position sensor (PHASE).Accuracy becomes poor if engine speed drops below the idle RPM. If the signal is interrupted while the engine is running, an abnormal value may be indicated.
MAS A/F SE-B1VXXThe signal voltage of the mass air flow sensor is displayed.When the engine is stopped, a certain value is indicated. When engine is running specification range is indicated in "SPEC".
B/FUEL SCHDLMsecXX"Base fuel schedule" indicates the fuel injection pulse width programmed into ECM, prior to any learned on board correction.When engine is running specification range is indicated in "SPEC".
A/F ALPHA-B1%The mean value of the air-fuel ratio feedback correction factor per cycle is indicated.When the engine is stopped, a certain value is indicated. When engine is running specification range is indicated in "SPEC". This data also includes the data for the air-fuel ratio learning control.
COOLANT TEMP/S°C or °FXXThe engine coolant temperature (determined by the signal voltage of the engine coolant temperature sensor) is displayed.When the engine coolant temperature sensor is open or short-circuited, ECM enters fail-safe mode. The engine coolant temperature determined by the ECM is displayed.
A/F SEN1 (B1)VXXThe A/F signal computed from the input signal of the air fuel ratio (A/F) sensor 1 is displayed.
HO2S2 (B1)VXXThe signal voltage of the heated oxygen sensor 2 is displayed.
HO2S2 MNTR(B1)RICH/LEANXDisplay of heated oxygen sensor 2 signal: RICH: means the amount of oxygen after three way catalyst is relatively small. LEAN: means the amount of oxygen after three way catalyst is relatively large.When the engine is stopped, a certain value is indicated.
VHCL SPEED SEKm/h or mphXXThe vehicle speed computed from the vehicle speed signal sent from combination meter is displayed.
BATTERY VOLTVThe power supply voltage of ECM is displayed.
ACCEL SEN 1VThe accelerator pedal position sensor signal voltage is displayed.ACCEL SEN 2 signal is converted by ECM internally. Thus, it differs from ECM terminal voltage signal.
ACCEL SEN 2
TP SEN 1-B1VXXThe throttle position sensor signal voltage is displayed.TP SEN 2-B1 signal is converted by ECM internally. Thus, it differs from ECM terminal voltage signal.
TP SEN 2-B1XX
FUEL T/TMP SE°C or °FThe fuel temperature (determined by the signal voltage of the fuel tank temperature sensor) is displayed.
EVAP SYS PRESVThe signal voltage of EVAP control system pressure sensor is displayed.
FUEL LEVEL SEVXThe signal voltage of the fuel level sensor is displayed.
START SIGNALON/OFFIndicates start signal status [ON/OFF] computed by the ECM according to the signals of engine speed and battery voltage.After starting the engine, [OFF] is displayed regardless of the starter signal.
CLSD THL POSON/OFFXXIndicates idle position [ON/OFF] computed by ECM according to the accelerator pedal position sensor signal.
AIR COND SIGON/OFFXXIndicates [ON/OFF] condition of the air conditioner switch as determined by the air conditioner signal.
PW/ST SIGNALON/OFFXX[ON/OFF] condition of the power steering system (determined by the signal sent from EPS control unit) is indicated.
LOAD SIGNALON/OFFXXIndicates [ON/OFF] condition from the electrical load signal. ON: Rear window defogger switch is ON and/or lighting switch is in 2nd position. OFF: Both rear window defogger switch and lighting switch are OFF.
IGNITION SWON/OFFXXIndicates [ON/OFF] condition from ignition switch signal.
HEATER FAN SWON/OFFXIndicates [ON/OFF] condition from the heater fan switch signal.
BRAKE SWON/OFFIndicates [ON/OFF] condition from the stop lamp switch signal.
IGN TIMINGBTDCXIndicates the ignition timing computed by ECM according to the input signals.When the engine is stopped, a certain value is indicated.
COMBUSTIONThese items are displayed but are not applicable to this model.
CAL/LD VALUE%"Calculated load value" indicates the value of the current airflow divided by peak airflow.
MASS AIRFLOWG/sIndicates the mass airflow computed by ECM according to the signal voltage of the mass airflow sensor.
PURG VOL C/V%Indicates the EVAP canister purge volume control solenoid valve control value computed by the ECM according to the input signals. The opening becomes larger as the value increases.
INT/V TIM(B1)°CAIndicates [°CA] of intake camshaft advance angle.
EXHV TIM B1°CAIndicates [°CA] of exhaust camshaft advance angle.
INT/V SOL(B1)%The control value of the intake valve timing control solenoid valve (determined by ECM according to the input signals) is indicated. The advance angle becomes larger as the value increases.
AIR COND RLYON/OFFThe air conditioner relay control condition (determined by ECM according to the input signals) is indicated.
FUEL PUMP RLYON/OFFIndicates the fuel pump relay control condition determined by ECM according to the input signals.
VENT CONT/VON/OFFThe control condition of the EVAP canister vent control valve (determined by ECM according to the input signals) is displayed. ON: Closed OFF: Open
THRTL RELAYON/OFFIndicates the throttle control motor relay control condition determined by the ECM according to the input signals.
HO2S2 HTR (B1)ON/OFFIndicates [ON/OFF] condition of heated oxygen sensor 2 heater determined by ECM according to the input signals.
ALT DUTY SIGON/OFFThe control condition of the power generation voltage variable control (determined by ECM according to the input signals) is indicated. ON: Power generation voltage variable control is active. OFF: Power generation
I/P PULLY SPDRPMIndicates the engine speed computed from the input speed sensor signal.
VEHICLE SPEEDKm/h or mphThe vehicle speed computed from the vehicle speed signal sent from TCM is displayed.
IDL A/V LEARNYET/CMPLTDisplay the condition of Idle Air Volume Learning YET: Idle air volume learning has not been performed yet. CMPLT: Idle air volume learning has already been performed successfully.
TRVL AFTER MILKm/h or mphDistance traveled while MIL is activated.
ENG OIL TEMP°C or °FThe engine oil temperature (determined by the signal voltage of the engine oil temperature sensor) is displayed.
A/F S1 HTR(B1)%Air fuel ratio (A/F) sensor 1 heater control value computed by ECM according to the input signals. The current flow to the heater becomes larger as the value increases.
VHCL SPEED SEKm/h or mphThe vehicle speed computed from the vehicle speed signal sent from combination meter is displayed.
SET VHCL SPDKm/h or mphThe preset vehicle speed is displayed.
MAIN SWON/OFFIndicates [ON/OFF] condition from ASCD MAIN switch signal.
CANCEL SWON/OFFIndicates [ON/OFF] condition from CANCEL switch signal.
RESUME/ACC SWON/OFFIndicates [ON/OFF] condition from ACCEL/RES switch signal.
SET SWON/OFFIndicates [ON/OFF] condition from COAST/SET switch signal.
BRAKE SW1ON/OFFIndicates [ON/OFF] condition from brake pedal position switch signal.
BRAKE SW2ON/OFFIndicates [ON/OFF] condition of stop lamp switch signal.
VHCL SPD CUTNON/CUTIndicates the vehicle cruise condition. NON: Vehicle speed is maintained at the ASCD set speed. CUT: Vehicle speed decreased to excessively low compared with the ASCD set speed, and ASCD operation is cut off.
LO SPEED CUTNON/CUTIndicates the vehicle cruise condition. NON: Vehicle speed is maintained at the ASCD set speed. CUT: Vehicle speed decreased to excessively low, and ASCD operation is cut off.
AT OD MONITORON/OFFIndicates [ON/OFF] condition of CVT O/D according to the input signal from the TCM.For M/T models, always "OFF" is displayed.
AT OD CANCELON/OFFIndicates [ON/OFF] condition of CVT O/D cancel request signal.For M/T models, always "OFF" is displayed.
CRUISE LAMPON/OFFIndicates [ON/OFF] condition of CRUISE lamp determined by the ECM according to the input signals.
SET LAMPON/OFFNOTE: The item is indicated, but not used.
FAN DUTY%Indicates a command value for cooling fan. The value is calculated by ECM based on input signals.
ALT DUTY%Indicates the duty ratio of the power generation command value. The ratio is calculated by ECM based on the battery current sensor signal.
BAT CUR SENMVThe signal voltage of battery current sensor is displayed.
A/F ADJ-B1Indicates the correction of a factor stored in ECM. The factor is calculated from the difference between the target air-fuel ratio stored in ECM and the air-fuel ratio calculated from A/F sensor 1 signal.
P/N POSI SWON/OFFXXIndicates [ON/OFF] condition from the park/neutral position (PNP) signal.
INT/A TEMP SE°C or °FXXThe intake air temperature (determined by the signal voltage of the intake air temperature sensor1) is indicated.
AC PRESS SENVThe signal voltage from the refrigerant pressure sensor is displayed.
FUEL PRES SENMPaIndicates the fuel rail pressure computed by ECM according to the input signals.
TURBO BST SENVThe turbocharger boost sensor signal voltage is displayed.
ATOM PRES SENVThe atmospheric pressure sensor signal voltage is displayed.
FUEL INJ TIMDegIndicates the fuel injection timing computed by ECM according to the input signals.
FUEL INJ B1MsecECM-calculated injection pulse width of the fuel injector on the Bank 1 side.
EVAP LEAK DIAGYET/CMPLTIndicates the condition of EVAP leak diagnosis. YET: EVAP leak diagnosis has not been performed yet. CMPLT: EVAP leak diagnosis has been performed successfully.
EVAP DIAG READYON/OFFIndicates the ready condition of EVAP leak diagnosis. ON: Diagnosis has been ready condition. OFF: Diagnosis has not been ready condition.
BAT TEMP SENVThe signal voltage from the battery temperature sensor is displayed.
THRTL STK CNT B1NOTE: The item is indicated, but not used.
HO2 S2 DIAG1(B1)INCMP/CMPLTIndicates DTC P0139 self-diagnosis (delayed response) condition. INCMP: Self-diagnosis is incomplete. CMPLT: Self-diagnosis is complete.
HO2 S2 DIAG2(B1)INCMP/CMPLTIndicates DTC P0139 self-diagnosis (slow response) condition. INCMP: Self-diagnosis is incomplete. CMPLT: Self-diagnosis is complete.
H/P FUEL PUMP DEGDegDisplays ECM-calculated fuel discharge position of the high pressure fuel pump.
FUEL PRES SEN VMVThe signal voltage of FRP sensor is displayed.
EOP SENSORMVThe signal voltage of EOP sensor is displayed.
ECM TEMP 1°C or °FThe ECM temperature is indicated.
ECM TEMP 2
BOOST S/V DUTY%The turbocharger boost control solenoid valve control condition (detemined by ECM according to the input signal) is indicated.
G SENSORMVThe signal voltage of G sensor is displayed.
A/F SEN1 DIAG1 (B1)INCMP/CMPLTIndicates DTC P015A or P015B self-diagnosis condition. INCMP: Self-diagnosis is incomplete. CMPLT: Self-diagnosis is complete.
A/F SEN1 DIAG2 (B1)INCMP/CMPLTIndicates DTC P014C or P014D self-diagnosis condition. INCMP: Self-diagnosis is incomplete. CMPLT: Self-diagnosis is complete.
A/F SEN1 DIAG3 (B1)ABSNT/PRSNTIndicates DTC P014C, P014D, P015A or P015B self-diagnosis condition. ABSNT: The vehicle condition is not within the diagnosis range. PRSNT: The vehicle condition is within the diagnosis range.
A/F-S ATMSPHRC CRCT B1Displays a determined value of atmospheric correction factor necessary for correcting an A/F sensor signal input to ECM. The signal used for the correction is an A/F sensor signal transmitted while driving under atmospheric pressure.
A/F-S ATMSPHRC CRCT B2Displays a determined value of atmospheric correction factor necessary for correcting an A/F sensor signal input to ECM. The signal used for the correction is an A/F sensor signal transmitted while driving under atmospheric pressure.
A/F-S ATMSPHRC CRCT UP B1CountDisplays the number of updates of the A/F sensor atmospheric correction factor.
A/F-S ATMSPHRC CRCT UP B2CountDisplays the number of updates of the A/F sensor atmospheric correction factor.
NOTE
The item is indicated, but not used.
NOTE
The item is indicated, but not used.

Note. Any monitored item that does not match the vehicle being diagnosed is deleted from the display automatically.

WORK SUPPORT MODE

Work itemConditionUsage
IDLE AIR VOL LEARNThe idle air volume that keeps the engine within the specified range is memorized in ECM.When learning the idle air volume
EVAP SYSTEM CLOSEClose the EVAP canister vent control valve in order to make EVAP system close under the following conditions. Ignition switch ON Engine not running Ambient temperature is above 0°C (32°F) No vacuum and no high pressure in EVAP system Fuel tank temperature is more than 0°C (32°F) Within 10 minutes after starting "EVAP SYSTEM CLOSE" When trying to execute "EVAP SYSTEM CLOSE" under the condition except above, CONSULT will discontinue it and display appropriate instruction. NOTE: When starting engine, CONSULT may display "Battery voltage is low. Charge battery", even in using charged battery.When detecting EVAP vapor leak point of EVAP system
FUEL PRESSURE RELEASECrank a few times after engine stalls.When releasing fuel pressure from fuel line
TARGET IGN TIM ADJ (1)Idle conditionWhen adjusting target ignition timing
TARGET IDLE RPM ADJ (1)Idle conditionWhen setting target idle speed
VIN REGISTRATIONIn this mode, VIN is registered in ECM.When registering VIN in ECM
SELF-LEARNING CONTThe coefficient of self-learning control mixture ratio returns to the original coefficient.When clearing mixture ratio self-learning value
G SENSOR CALIBRATIONPark the vehicle on a flat road. Adjust pressure in all tires to the specified value.Calibrates G sensor.
CLSD THL POS LEARNIgnition on and engine stopped.When learning the throttle valve closed position
SAVING DATA FOR REPLC CPUIn this mode, save data that is in ECM.When ECM is replaced.
WRITING DATA FOR REPLC CPUIn this mode, write data stored by "SAVE DATA FOR CPU REPLC" in work support mode to ECM.When ECM is replaced.
(1) This function is not necessary in the usual service procedure.
NOTE
When starting engine, CONSULT may display "Battery voltage is low. Charge battery", even in using charged battery.
(1)This function is not necessary in the usual service procedure.

WORK ITEM DESCRIPTION

PHYSICAL VALUES

Note. ECM is located in the engine room left side near battery. Connect a break-out box (EG17550000) and harness adapter (EG17550400) between the ECM and ECM harness connector. Use extreme care not to 2 pins at one time. Data is for comparison and may not be exact. Specification data are reference values and are measured between each terminal and ground. Pulse signal is measured by CONSULT.

Terminal No. (Wire color) Description Condition Value (Approx.) + - Signal name Input/Output 1 (B) - ECM ground (Fuel injector) - - - 2 (B) - ECM ground (Fuel injector) - - - 3 (G) 1 (B) Fuel injector No. 1, 4 (HI) Output [Engine is running] Warm-up condition Idle speed NOTE: The pulse cycle changes depending on RPM at idle BATTERY VOLTAGE (11 - 14 V) * 4 (Y) Fuel injector No. 2, 3 (HI) [Engine is running] Engine speed is 2, 000 RPM BATTERY VOLTAGE (11 - 14 V) * 5 (R) 1 (B) Fuel injector No. 1 (LO) Output [Engine is running] Warm-up condition Idle speed NOTE: The pulse cycle changes depending on RPM at idle BATTERY VOLTAGE (11 - 14 V) * 6 (BR) Fuel injector No. 2 (LO) 7 (W) Fuel injector No. 3 (LO) [Engine is running] Engine speed is 2, 000 RPM BATTERY VOLTAGE (11 - 14 V) * 8 (R) Fuel injector No. 4 (LO) 9 (W) - Sensor ground (Mass air flow sensor, intake air temperature sensor1) - - - 10 (LG) - Sensor ground (Engine coolant temperature sensor) - - - 11 (P) - Sensor ground (Engine oil temperature sensor) - - - 12 (BR) - Sensor ground (Refrigerant pressure sensor, EVAP control system pressure sensor) - - - 13 (G) 9 (W) Mass air flow sensor Input [Ignition switch: ON] Engine stopped 0.4 V [Engine is running] Warm-up condition Idle speed 0.9 - 1.2 V [Engine is running] Warm-up condition Engine is revving from idle to about 4, 000 RPM 0.9 - 1.2 to 2.4 V (Check for linear voltage rise in response to engine being increased to about 4, 000 rpm.) 14 (L) 10 (LG) Engine coolant temperature sensor Input [Engine is running] 0 - 4.8 V Output voltage varies with engine coolant temperature. 15 (L) 12 (BR) EVAP control system pressure sensor Input [Ignition switch: ON] 0.5 - 4.6 V 17 (Y) 9 (W) Intake air temperature sensor 1 Input [Engine is running] 0 - 4.8 V Output voltage varies with intake air temperature. 18 (GR) 44 (SB) Fuel rail pressure sensor Input [Engine is running] Warm-up condition Idle speed 1.14 - 1.46 V [Engine is running] Warm-up condition Revving engine from idle to 4, 000 RPM quickly 1.3 - 2.9 V 19 (P) 12 (BR) Refrigerant pressure sensor Input [Engine is running] Warm-up condition Both A/C switch and blower fan motor switch: ON (Compressor operates) 1.0 - 4.0 V 21 (W) 127 (B/Y) A/F sensor 1 Input [Ignition switch: ON] 2.2 V 22 (Y) 11 (P) Engine oil temperature sensor Input [Engine is running] 0 - 4.8 V Output voltage varies with engine oil temperature. 23 (W) 12 (BR) Sensor power supply (Refrigerant pressure sensor, EVAP control system pressure sensor) - [Ignition switch: ON] 5.0 V 25 (B) 127 (B/Y) A/F sensor 1 Input [Engine is running] Engine speed is 2, 000 RPM 1.8 V Output voltage varies with air fuel ratio. 29 (W) 33 (R) Heated oxygen sensor 2 Input [Engine is running] Revving engine from idle to 3, 000 RPM quickly after the following conditions are met Engine: after warming up Keeping the engine speed between 3, 500 and 4, 000 RPM for 1 minute and at idle for 1 minute under no load 0 - 1.0 V 33 (R) - Sensor ground (Heated oxygen sensor 2) - - - 35 (-) - Sensor ground (Knock sensor) - - - 36 (W) 35 (-) Knock sensor Input [Engine is running] Idle speed 2.5 V 38 (B) - Shield - - - 39 (R) 44 (SB) Sensor power supply (Fuel rail pressure sensor, turbocharger boost sensor, engine oil pressure sensor) - [Ignition switch: ON] 5.0 V 41 (W) 44 (SB) Turbocharger boost sensor Input [Engine is running] Warm-up condition Idle speed 1.9 V [Engine is running] Warm-up condition Engine speed is 2, 000 RPM 2.0 V 43 (G) 44 (SB) Engine oil pressure sensor Input [Engine is running] Warm-up condition Idle speed 1.3 V * [Engine is running] Warm-up condition Engine speed is 2, 000 RPM 2.7 V * 44 (SB) - Sensor ground (Fuel rail pressure sensor, turbocharger boost sensor, engine oil pressure sensor) - - - 49 (G) - Fuel injector driver power supply 1 Input [Engine is running] Warm-up condition Idle speed BATTERY VOLTAGE (11 - 14 V) 50 (B) - ECM ground (High pressure fuel pump) - - - 51 (GR) 127 (B/Y) Throttle control motor (Open) Output [Ignition switch: ON] Engine stopped Selector lever: D (CVT), 1st (M/T) Accelerator pedal: Fully depressed 3.2 V * 52 (BR) 127 (B/Y) Throttle control motor (Close) Output [Ignition switch: ON] Engine stopped Selector lever: D (CVT), 1st (M/T) Accelerator pedal: Fully released 1.8 V * 53 (BR) - Fuel injector driver power supply 2 Input [Engine is running] Warm-up condition Idle speed BATTERY VOLTAGE (11 - 14 V) 54 (R) - High pressure fuel pump driver power supply Input [Engine is running] Warm-up condition Idle speed BATTERY VOLTAGE (11 - 14 V) 55 (BR) 50 (B) High pressure fuel pump (HI) Output [Engine is running] Warm-up condition Idle speed NOTE: The pulse cycle changes depending on RPM at idle BATTERY VOLTAGE (11 - 14 V) * [Engine is running] Engine speed is 2, 000 RPM BATTERY VOLTAGE (11 - 14 V) * 56 (Y) 127 (B/Y) High pressure fuel pump (LO) Output [Engine is running] Warm-up condition Idle speed NOTE: The pulse cycle changes depending on RPM at idle BATTERY VOLTAGE (11 - 14 V) * [Engine is running] Engine speed is 2, 000 RPM BATTERY VOLTAGE (11 - 14 V) * 58 (G) - Sensor power supply [Crankshaft position sensor (POS)] - [Ignition switch: ON] 5 V 59 (L) - Sensor ground [Camshaft position sensor (PHASE), exhaust valve timing control position sensor] - - - 60 (W) - Sensor ground [Crankshaft position sensor (POS)] - - - 62 (B) - Sensor power supply (Throttle position sensor) - [Ignition switch: ON] 5 V 63 (BR) 59 (L) Camshaft position sensor (PHASE) Input [Engine is running] Warm-up condition Idle speed NOTE: The pulse cycle changes depending on RPM at idle 1.0 - 2.0 * [Engine is running] Engine speed is 2, 000 RPM 1.0 - 2.0 * 64 (R) 60 (W) Crankshaft position sensor (POS) Input [Engine is running] Warm-up condition Idle speed NOTE: The pulse cycle changes depending on RPM at idle 4.0 V * [Engine is running] Engine speed: 2, 000 RPM 4.0 V * 66 (SB) 127 (B/Y) Starter relay control Output [Engine is running] Warm-up condition Idle speed BATTERY VOLTAGE (11 - 14 V) [Engine is running] Warm-up condition Selector lever: D position Brake pedal: Slightly depressed Engine speed: Less than 1, 500 RPM 0 V (At the time of starter motor drive) 67 (LG) 59 (L) Exhaust valve timing control position sensor Input [Engine is running] Warm-up condition Idle speed NOTE: The pulse cycle changes depending on RPM at idle 1.0 - 2.0 * [Engine is running] Engine speed is 2, 000 RPM 1.0 - 2.0 * 68 (Y) - Sensor power supply (Battery current sensor, battery temperature sensor, G sensor) - [Ignition switch: ON] 5 V 69 (L) 127 (B/Y) EVAP canister vent control valve Output [Ignition switch: ON] BATTERY VOLTAGE (11 - 14 V) 72 (GR) - Sensor power supply [Camshaft position sensor (PHASE), exhaust valve timing control position sensor] - [Ignition switch: ON] 5 V 73 (BR) 127 (B/Y) Turbocharger boost control solenoid valve Output [Engine is running] Warm-up condition Idle speed BATTERY VOLTAGE (11 - 14 V) [Engine is running] Warm-up condition Engine speed is 2, 000 RPM 8.0 V 74 (R) - Sensor ground (Throttle position sensor 1, 2) - - - 75 (G) 74 (R) Throttle position sensor 1 Input [Ignition switch: ON] Engine stopped Selector lever: D (CVT), 1st (M/T) Accelerator pedal: Fully released More than 0.36 V [Ignition switch: ON] Engine stopped Selector lever: D (CVT), 1st (M/T) Accelerator pedal: Fully depressed Less than 4.75 V 76 (W) 74 (R) Throttle position sensor 2 Input [Ignition switch: ON] Engine stopped Selector lever: D (CVT), 1st (M/T) Accelerator pedal: Fully released Less than 4.75 V [Ignition switch: ON] Engine stopped Selector lever: D (CVT), 1st (M/T) Accelerator pedal: Fully depressed More than 0.36 V 77 (Y) 127 (B/Y) Throttle control motor relay Output [Ignition switch: OFF] BATTERY VOLTAGE (11 - 14 V) [Ignition switch: ON] 0 - 1.0 V 79 (BG) 87 (BR) Battery temperature sensor Input [Engine is running] Battery temperature: 25°C (°F) Idle speed 3.3 V 80 (G) 87 (BR) Battery current sensor Input [Engine is running] Battery: Fully charged* Idle speed 2.6 - 3.5 V 81 (W) 127 (B/Y) Intake valve timing control solenoid valve Output [Engine is running] Warm-up condition Idle speed 0 V [Engine is running] Warm-up condition When revving engine up to 2, 000RPM Quickly BATTERY VOLTAGE (11 - 14 V) * 82 (R) 127 (B/Y) Ignition signal No. 1 Output [Engine is running] Warm-up condition Idle speed NOTE: The pulse cycle changes depending on RPM at idle 0 - 0.3 V * 86 (LG) Ignition signal No. 2 90 (P) Ignition signal No. 3 [Engine is running] Warm-up condition Engine speed: 2, 000 RPM 0.2 - 0.5 V * 94 (SB) Ignition signal No. 4 83 (G) 87 (BR) G sensor Input [Engine is running] Warm-up condition Idle speed 2.5 V 84 (P) 127 (B/Y) Fuel tank temperature sensor Input [Engine is running] 0 - 4.8 V Output voltage varies with fuel tank temperature 85 (G) 127 (B/Y) Exhaust valve timing control solenoid valve Output [Engine is running] Warm-up condition Idle speed 0 V [Engine is running] Warm-up condition Engine speed: 2, 000 RPM BATTERY VOLTAGE (11 - 14 V) 87 (BR) - Sensor ground (Battery current sensor, battery temperature sensor, G sensor) - - - 88 (V) 44 (SB) Intake air temperature sensor 2 Input [Engine is running] Warm-up condition Idle speed 0 - 4.8 V Output voltage varies with intake air temperature. 92 (R) 127 (B/Y) Cranking request signal Output [Ignition switch: OFF] 3.6 V [Ignition switch: ON] 0 V [Engine is running] Warm-up condition Idle speed BATTERY VOLTAGE (11 - 14 V) 95 (L) 127 (B/Y) EVAP canister purge volume control solenoid valve Output [Engine is running] Idle speed Accelerator pedal: Not depressed even slightly, after engine starting BATTERY VOLTAGE (11 - 14 V) * [Engine is running] Engine speed: About 2, 000 RPM (More than 100 seconds after starting engine.) 10 V * 99 (P) - CAN communication line (CAN-L) Input/Output - - 100 (L) - CAN communication line (CAN-H) Input/Output - - 101 (V) - Sensor power supply (Accelerator pedal position sensor 1) - [Ignition switch: ON] 5 V 102 (R) 105 (GR) Accelerator pedal position sensor 1 Input [Ignition switch: ON] Engine stopped Accelerator pedal: Fully released 0.6 - 0.9 V [Ignition switch: ON] Engine stopped Accelerator pedal: Fully depressed 3.9 - 4.7 V 103 (BR) 127 (B/Y) PNP signal Input [Ignition switch: ON] Selector lever: P or N (CVT), Neutral (M/T) BATTERY VOLTAGE (11 - 14 V) [Ignition switch: ON] Selector lever: Except above 0 V 104 (R) 127 (B/Y) Data link connector Input/Output [Ignition switch: ON] CONSULT or GST: Disconnected 10.5 V 105 (GR) - Sensor ground (Accelerator pedal position sensor 1) - - - 106 (Y) 127 (B/Y) Power supply for ECM (Backup) Input [Ignition switch: OFF] BATTERY VOLTAGE (11 - 14 V) 108 (GR) 127 (B/Y) Clutch pedal position switch Input [Ignition switch: ON] Clutch pedal: Fully released 0 V [Ignition switch: ON] Clutch pedal: Fully depressed BATTERY VOLTAGE (11 - 14 V) 109 (O) 127 (B/Y) Ignition switch Input [Ignition switch: OFF] 0 V [Ignition switch: ON] BATTERY VOLTAGE (11 - 14 V) 110 (P) 111 (B) ASCD steering switch Input [Ignition switch: ON] ASCD steering switch: OFF 4 V [Ignition switch: ON] MAIN switch: Pressed 0 V [Ignition switch: ON] CANCEL switch: Pressed 1 V [Ignition switch: ON] ACCEL/RES switch: Pressed 3 V [Ignition switch: ON] COAST/SET switch: Pressed 2 V 111 (B) - Sensor ground (ASCD steering switch) - - - 112 (BR) 127 (B/Y) ECM relay (Self shut-off) Output [Engine is running] [Ignition switch: OFF] A few seconds after turning ignition switch OFF 0 - 1.0 V [Ignition switch: OFF] More than a few seconds after turning ignition switch OFF BATTERY VOLTAGE (11 - 14 V) 115 (SB) 127 (B/Y) Stop lamp switch Input [Ignition switch: OFF] Brake pedal: Fully released 0 V [Ignition switch: OFF] Brake pedal: Slightly depressed BATTERY VOLTAGE (11 - 14 V) 116 (G) 127 (B/Y) Brake pedal position switch Input [Ignition switch: OFF] Brake pedal: Fully released BATTERY VOLTAGE (11 - 14 V) [Ignition switch: ON] Brake pedal: Slightly depressed 0 V 117 (Y) 127 (B/Y) Fuel pump relay Output [Ignition switch: ON] For 1 second after turning ignition switch ON [Engine is running] 0 - 1.0 V 118 (O) - Sensor power supply (Accelerator pedal position sensor 2) - [Ignition switch: ON] 5 V 119 (BR) 120 (Y) Accelerator pedal position sensor 2 Input [Ignition switch: ON] Engine stopped Accelerator pedal: Fully released 0.3 - 0.6 V [Ignition switch: ON] Engine stopped Accelerator pedal: Fully depressed 1.95 - 2.4 V 120 (Y) - Sensor ground (Accelerator pedal position sensor 2) - - - 121 (G) 127 (B/Y) Power supply for ECM Input [Ignition switch: ON] BATTERY VOLTAGE (11 - 14 V) 122 (GR) 127 (B/Y) Throttle control motor power supply Input [Ignition switch: ON] BATTERY VOLTAGE (11 - 14 V) 123 (B/Y) - ECM ground - - - 124 (B/Y) - ECM ground - - - 125 (L) 127 (B/Y) A/F sensor 1 heater Input [Engine is running] Warm-up condition Idle speed (More than 140 seconds after starting engine) 2.9 - 8.8 V * 126 (W) 33 (R) Heated oxygen sensor 2 heater Output [Engine is running] Engine speed: Below 3, 600 RPM after the following conditions are met Engine: after warming up Keeping the engine speed between 3, 500 and 4, 000 RPM for 1 minute and at idle for 1 minute under no load 10 V * [Ignition switch: ON] Engine stopped [Engine is running] Engine speed: Above 3, 600 RPM BATTERY VOLTAGE (11 - 14 V) 127 (B/Y) - ECM ground

Scheme 120

Scheme 120: PHYSICAL VALUES

Scheme 121

Scheme 121

Scheme 122

Scheme 122

Scheme 123

Scheme 123

Scheme 124

Scheme 124

Scheme 125

Scheme 125

Scheme 126

Scheme 126

Scheme 127

Scheme 127

Scheme 128

Scheme 128

Scheme 129

Scheme 129

Scheme 130

Scheme 130

DETAILED FLOW

  1. GET INFORMATION FOR SYMPTOM Get the detailed information from the customer about the symptom (the condition and the environment when the incident/malfunction occurred) using the "Diagnostic Work Sheet". (Refer to " «DIAGNOSTIC WORK SHEET»(ref-621378-S35730452072014061000000) ".) Ask if the customer requests I/M examination. Malfunction information, obtained: GO TO 2. No malfunction information, but a request for I/M examination: GO TO 13 .
  2. CHECK DTC Check DTC. Perform the following procedure if DTC is displayed. Record DTC and freeze frame data. (Print them out with CONSULT or GST.) Erase only DTC of "ENGINE". With CONSULT: "How to Erase DTC and 1st Trip DTC" in " «CONSULT FUNCTION»(ref-621378-S20367873952014061000000) ". Without CONSULT: "How to Erase Self-diagnostic Results" in " «ON BOARD DIAGNOSIS FUNCTION»(ref-621378-S18385584472014061000000) ". Study the relationship between the cause detected by DTC and the symptom described by the customer. (Symptom Matrix Chart is useful. Refer to " «SYMPTOM TABLE»(ref-621379-S06501179572014061000000) ".) Check related service bulletins for information. Are any symptoms described and any DTCs detected? Symptom is described, DTC is detected: GO TO 3. Symptom is described, DTC is not detected: GO TO 4 . Symptom is not described, DTC is detected: GO TO 5 .
  3. CONFIRM THE SYMPTOM Try to confirm the symptom described by the customer (except MIL ON). Also study the normal operation and fail-safe related to the symptom. Refer to " «DESCRIPTION»(ref-621379-S34193787882014061000000) " and " «FAIL SAFE»(ref-621378-S20759940112014061000000) ". Diagnosis Work Sheet is useful to verify the incident. Verify relation between the symptom and the condition when the symptom is detected. : GO TO 5 .
  4. CONFIRM THE SYMPTOM Try to confirm the symptom described by the customer. Also study the normal operation and fail-safe related to the symptom. Refer to " «SYMPTOM TABLE»(ref-621379-S06501179572014061000000) " and " «FAIL SAFE»(ref-621378-S20759940112014061000000) ". Diagnosis Work Sheet is useful to verify the incident. Verify relation between the symptom and the condition when the symptom is detected. : GO TO 6 .
  5. PERFORM DTC CONFIRMATION PROCEDURE Perform DTC CONFIRMATION PROCEDURE for the displayed DTC, and then check that DTC is detected again. If two or more DTCs are detected, refer to " «DTC INSPECTION PRIORITY CHART»(ref-621378-S20786682412014061000000) " and determine trouble diagnosis order. NOTE: Freeze frame data is useful if the DTC is not detected. Perform Component Function Check if DTC CONFIRMATION PROCEDURE is not included on Service Information. This simplified check procedure is an effective alternative though DTC cannot be detected during this check. If the result of Component Function Check is NG, it is the same as the detection of DTC by DTC CONFIRMATION PROCEDURE. Is DTC detected? YES: GO TO 10 . NO: Check according to " «INTERMITTENT INCIDENT»(ref-621370-S29645329712014061000000) ".
  6. PERFORM BASIC INSPECTION Perform " «WORK PROCEDURE»(ref-621378-S07516064132014061000000) ". Do you have CONSULT? YES: GO TO 7. NO: GO TO 9 .
  7. PERFORM SPEC IN DATA MONITOR MODE With CONSULT Check that "MAS A/F SE-B1", "MAS A/F SE-B2", "B/FUEL SCHDL", "A/F ALPHA-B1" and "A/F ALPHA-B2" are within the SP value using "SPEC" in "DATA MONITOR" mode with CONSULT. Refer to " «COMPONENT FUNCTION CHECK»(ref-621379-S04773090602014061000000) ". Is the measurement value within the SP value? YES: GO TO 9 . NO: GO TO 8.
  8. DETECT MALFUNCTIONING PART BY TROUBLE DIAGNOSIS - SPECIFICATION VALUE Detect malfunctioning part according to " «DIAGNOSIS PROCEDURE»(ref-621379-S26008371152014061000000) ". Is a malfunctioning part detected? YES: GO TO 11 . NO: GO TO 9.
  9. DETECT MALFUNCTIONING SYSTEM BY SYMPTOM TABLE Detect malfunctioning system according to " «SYMPTOM TABLE»(ref-621379-S06501179572014061000000) " based on the confirmed symptom in step 4 , and determine the trouble diagnosis order based on possible causes and symptoms. : GO TO 10.
  10. DETECT MALFUNCTIONING PART BY DIAGNOSIS PROCEDURE Inspect according to Diagnosis Procedure of the system. NOTE: The Diagnosis Procedure in Engine Control article described based on open circuit inspection. A short circuit inspection is also required for the circuit check in the Diagnosis Procedure. For details, refer to " «CIRCUIT INSPECTION»(ref-621370-S19557699072014061000000) ". Is a malfunctioning part detected? YES: GO TO 11. NO: Monitor input data from related sensors or check voltage of related ECM terminals using CONSULT. Refer to " «REFERENCE VALUE»(ref-621378-S03010434082014061000000) ".
  11. REPAIR OR REPLACE THE MALFUNCTIONING PART Repair or replace the malfunctioning part. Reconnect parts or connectors disconnected during Diagnosis Procedure again after repair and replacement. Check DTC. If DTC is displayed, erase it. Refer to the following. With CONSULT: "How to Erase DTC and 1st Trip DTC" in " «CONSULT FUNCTION»(ref-621378-S20367873952014061000000) ". Without CONSULT: "How to Erase Self-diagnostic Results" in " «ON BOARD DIAGNOSIS FUNCTION»(ref-621378-S18385584472014061000000) ". : GO TO 12.
  12. FINAL CHECK When DTC was detected in step 2 , perform DTC CONFIRMATION PROCEDURE or Component Function Check again, and then check that the malfunction have been completely repaired. When symptom was described from the customer, refer to confirmed symptom in step 3 or 4 , and check that the symptom is not detected. Is DTC detected and does symptom remain? YES-1: DTC is detected: GO TO 10 . YES-2: Symptom remains: GO TO 6 . NO-1: No request for I/M examination from the customer: Before returning the vehicle to the customer, always erase unnecessary DTC in ECM and TCM ( With CONSULT: Refer to "How to Erase DTC and 1st Trip DTC" in " «CONSULT FUNCTION»(ref-621378-S20367873952014061000000) ", Without CONSULT: Refer to "How to Erase Self-diagnostic Results" in " «ON BOARD DIAGNOSIS FUNCTION»(ref-621378-S18385584472014061000000) "). If the completion of SRT is needed, drive vehicle under the specific driving pattern. Refer to " «SRT SET DRIVING PATTERN»(ref-621378-S13125109342014061000000) ". NO-2: I/M examination, requested from the customer: GO TO 13.
  13. PREPARE FOR I/M EXAMINATION Set SRT codes. Refer to " «DESCRIPTION»(ref-621378-S03632473012014061000000) ". Erase permanent DTCs. Refer to " «DESCRIPTION»(ref-621378-S06976878982014061000000) ". : INSPECTION END

Work Procedure

  1. SAVE ECM DATA With CONSULT Turn ignition switch OFF. Reconnect all harness connectors disconnected. Turn ignition switch ON. Select "SAVING DATA FOR REPLC CPU" in "WORK SUPPORT" mode of "ENGINE" using CONSULT. Follow the instruction of CONSULT display. NOTE: Necessary data in ECM is copied and saved to CONSULT. Go to Step 2 regardless of with or without success in saving data. : GO TO 2.
  2. CHECK ECM PART NUMBER Check ECM part number to see whether it is blank ECM or not. NOTE: Part number of blank ECM is 23703 - xxxxx. Check part number when ordering ECM or the one included in the label on the container box. Is the ECM a blank ECM? YES: GO TO 3. NO: GO TO 5 .
  3. SAVE ECM PART NUMBER Read out the part number from the old ECM and save the number, following the programming instructions. Refer to "CONSULT Operation Manual". NOTE: The ECM part number is saved in CONSULT. Even when ECM part number is not saved in CONSULT, go to 4. : GO TO 4.
  4. PERFORM ECM PROGRAMMING After replacing ECM, perform the ECM programming. Refer to "CONSULT Operation Manual". NOTE: Refer to " «REMOVAL AND INSTALLATION»(ref-621379-S14849212992014061000000) " for replacement of ECM. During programming, maintain the following conditions: Ignition switch: ON Electric load: OFF Brake pedal: Not depressed Battery voltage: 12 - 13.5 V (Be sure to check the value of battery voltage by selecting "BATTERY VOLT" in "Data monitor" of CONSULT.) : GO TO 6 .
  5. REPLACE ECM Replace ECM. Refer to " «REMOVAL AND INSTALLATION»(ref-621379-S14849212992014061000000) ". : GO TO 6.
  6. PERFORM INITIALIZATION OF NVIS (NATS) SYSTEM AND REGISTRATION OF ALL NVIS (NATS) IGNITION KEY IDS Refer to " «ECM: WORK PROCEDURE»(ref-621400-S36467100382014061000000) " (with intelligent key system) or " «ECM: WORK PROCEDURE»(ref-621399-S30004356202014061000000) " (without intelligent key system). : GO TO 7.
  7. PERFORM ACCELERATOR PEDAL RELEASED POSITION LEARNING Refer to " «WORK PROCEDURE»(ref-621378-S30187081762014061000000) ". : GO TO 8.
  8. PERFORM THROTTLE VALVE CLOSED POSITION LEARNING Refer to " «WORK PROCEDURE»(ref-621378-S04997929692014061000000) ". : GO TO 9.
  9. PERFORM IDLE AIR VOLUME LEARNING Refer to " «WORK PROCEDURE»(ref-621378-S13871794442014061000000) ". : GO TO 10.
  10. PERFORM G SENSOR CALIBRATION Refer to " «WORK PROCEDURE»(ref-621378-S13468577872014061000000) ". : END
  1. CHECK VIN Check the VIN of the vehicle and note it. Refer to " «INFORMATION ABOUT IDENTIFICATION OR MODEL CODE»(ref-621370-S10632429572014061000000) ". : GO TO 2.
  2. PERFORM VIN REGISTRATION With CONSULT Turn ignition switch ON and engine stopped. Select "VIN REGISTRATION" in "WORK SUPPORT" mode of "ENGINE". Follow the instruction of CONSULT display. : END
  1. START Make sure that accelerator pedal is fully released. Turn ignition switch ON and wait at least 2 seconds. Turn ignition switch OFF and wait at least 10 seconds. Turn ignition switch ON and wait at least 2 seconds. Turn ignition switch OFF and wait at least 10 seconds. : END
  1. START With CONSULT Turn ignition switch ON. Select "CLSD THL POS LEARN" in "WORK SUPPORT" mode of "ENGINE" using CONSULT. Follow the instructions on the CONSULT display. Turn ignition switch OFF and wait at least 10 seconds. Check that throttle valve moves during the above 10 seconds by confirming the operating sound. Without CONSULT Start the engine. NOTE: Engine coolant temperature is 25°C (77°F) or less before engine starts. Warm up the engine. NOTE: Raise engine coolant temperature until it reaches 65°C (149°F) or more. Turn ignition switch OFF and wait at least 10 seconds. Check that throttle valve moves during the above 10 seconds by confirming the operating sound. : END
  1. PREPARATION BEFORE CALIBRATION PROCEDURE Park the vehicle on a level surface. Adjust air pressure of all tires to the specified pressure. " «TIRE AIR PRESSURE»(ref-621401-S16740940022014061000000) ". : GO TO 2.
  2. PERFORM CALIBRATION With CONSULT Turn ignition switch ON. CAUTION: Never start engine. Select "Work Support" mode in "ENGINE. Select "G SENSOR CALIBRATION". Touch "Start". CAUTION: Never swing the vehicle during "G sensor calibration". Is "COMPLETED" displayed? YES: END NO: Perform steps 1 and 2 again.
  1. START With CONSULT Start engine and warm it up to normal operating temperature. Select "SELF-LEARNING CONT" in "WORK SUPPORT" mode of "ENGINE" using CONSULT. Clear mixture ratio self-learning value by touching "CLEAR". With GST Start engine and warm it up to normal operating temperature. Turn ignition switch OFF. Disconnect mass air flow sensor harness connector. Restart engine and let it idle for at least 5 seconds. Stop engine and reconnect mass air flow sensor harness connector. Select Service $03 with GST. Make sure DTC P0102 is detected. Select Service $04 with GST to erase the DTC P0102. : END

FUEL PRESSURE RELEASE

  1. FUEL PRESSURE RELEASE With CONSULT Turn ignition switch ON. Perform " «FUEL PRESSURE RELEASE»(ref-621378-S16540663272014061000000) " in "WORK SUPPORT" mode of "ENGINE" using CONSULT. Start engine. After engine stalls, crank it two or three times to release all fuel pressure. Turn ignition switch OFF. Without CONSULT Remove fuel pump fuse located in IPDM E/R. Start engine. After engine stalls, crank it two or three times to release all fuel pressure. Turn ignition switch OFF. Reinstall fuel pump fuse after servicing fuel system. : END

FUEL PRESSURE CHECK

CAUTIONBefore disconnecting fuel line, release fuel pressure from fuel line to eliminate danger. The fuel hose connection method used when taking fuel pressure check must not be used for other purposes. Be careful not to scratch or put debris around connection area when servicing, so that the quick connector maintains sealability with O-rings inside. Do not perform fuel pressure check with electrical systems operating (i.e. lights, rear defogger, A/C, etc.) Fuel pressure gauge may indicate false readings due to varying engine load and changes in manifold vacuum.

Note. Prepare pans or saucers under the disconnected fuel line because the fuel may spill out. The fuel pressure cannot be completely released because F15 models do not have fuel return system.

Scheme 131

Scheme 131

Scheme 132

Scheme 132

Scheme 133

Scheme 133
  1. FUEL PRESSURE CHECK Release fuel pressure to zero. Prepare fuel hose for fuel pressure check (B) and fuel tube adapter [SST: KV10120000] (D), then connect fuel pressure gauge (A). CAUTION: Use suitable fuel hose for fuel pressure check (genuine NISSAN fuel hose without quick connector). To avoid unnecessary force or tension to hose, use moderately long fuel hose for fuel pressure check. Do not use the fuel hose for checking fuel pressure with damage or cracks on it. Use Pressure Gauge to check fuel pressure. Remove fuel hose. CAUTION: Do not twist or kink fuel hose because it is plastic hose. Connect fuel hose for fuel pressure check (1) to high pressure fuel pump with clamp (2) as shown in the figure below. CAUTION: Wipe off oil or dirt from hose insertion part using cloth moistened with gasoline. Apply proper amount of gasoline between top of the high pressure fuel pump (3) and spool (4). Insert fuel hose for fuel pressure check until it touches the spool on high pressure fuel pump. Use NISSAN genuine hose clamp (part number: 16439 N4710 or 16439 40U00). When reconnecting fuel line, always use new clamps. Use a torque driver to tighten clamps. Tightening torque: 1 - 1.5 N.m (0.1 - 0.15 kg-m, 9 - 13 in-lb) Install hose clamp to the position within 1 - 2 mm (0.04 - 0.08 in). Make sure that clamp screw does not contact adjacent parts. After connecting fuel hose for fuel pressure check, pull the hose with a force of approximately 98 N (10 kg, 22 lb) to confirm fuel tube does not come off. Connect fuel tube adapter to quick connector. Turn ignition switch ON and check for fuel leakage. Start engine and check for fuel leakage. Read the indication of fuel pressure gauge. CAUTION: Do not perform fuel pressure check with system operating. Fuel pressure gauge may indicate false readings. During fuel pressure check, confirm for fuel leakage from fuel connection every 3 minutes. At idling: Approximately 500 kPa (5.1 kg/cm 2 , 73 psi Is the inspection result normal? YES: INSPECTION END NO: GO TO 2.
  2. CHECK FUEL HOSES Check the following. Fuel hoses for clogging Fuel filter for clogging Low pressure fuel pump Fuel pressure regulator for clogging Is the inspection result normal? YES: Replace fuel pressure regulator. NO: Repair or replace error-detected parts.

In order to set all SRTs, the self-diagnoses as in the "SRT ITEM" table must have been performed at least once. Each diagnosis may require actual driving for a long period of time under various conditions.

SRT ITEM

The table below shows required self-diagnostic items to set the SRT to "CMPLT".

SRT item (1) (CONSULT indication)Performance Priority (2)Required self-diagnostic items to set the SRT to "CMPLT"Corresponding DTC No.
CATALYST1Three way catalyst functionP0420
EVAP SYSTEM1EVAP control system purge flow monitoringP0441
1EVAP control systemP0456
HO2S1Air fuel ratio (A/F) sensor 1P014C, P014D, P015A, P015B
Heated oxygen sensor 2P0137
Heated oxygen sensor 2P0138
Heated oxygen sensor 2P0139
EGR/VVT SYSTEM2Intake value timing control functionP0011
(1) Though displayed on the CONSULT screen, "HO2S HTR" is not SRT item. (2) If completion of several SRTs is required, perform driving patterns (DTC confirmation procedure), one by one based on the priority for models with CONSULT.
(1)Though displayed on the CONSULT screen, "HO2S HTR" is not SRT item.
(2)If completion of several SRTs is required, perform driving patterns (DTC confirmation procedure), one by one based on the priority for models with CONSULT.

SRT SERVICE PROCEDURE

If a vehicle has failed the state emissions inspection due to one or more SRT items indicating "INCMP", review the flowchart diagnostic sequence, referring to the following flowchart.

Scheme 134

Scheme 134: SRT SERVICE PROCEDURE

SRT Set Driving Pattern

CAUTIONAlways drive the vehicle in safe manner according to traffic conditions and obey all traffic laws.

Scheme 135

Scheme 135

*1: Depress the accelerator pedal until vehicle speed is 90 km/h (56 MPH), then release the accelerator pedal and keep it released for more than 10 seconds. Depress the accelerator pedal until vehicle speed is 90 km/h (56 MPH) again.

*2: Checking the vehicle speed with GST is advised.

  1. The time required for each diagnosis varies with road surface conditions, weather, altitude, individual driving habits, etc.
  2. "Zone A" is the fastest time where required for the diagnosis under normal conditions*. If the diagnosis is not completed within "Zone A", the diagnosis can still be performed within "Zone B".

*: Normal conditions

  1. Sea level
  2. Flat road
  3. Ambient air temperature: 20 - 30°C (68 - 86°F)

Note. Diagnosis is performed as quickly as possible under normal conditions. However, under other conditions, diagnosis may also be performed. [For example: ambient air temperature other than 20 - 30°C (68 - 86°F)]

Scheme 136

Scheme 136: Work Procedure

Scheme 137

Scheme 137
  1. CHECK DTC Check DTC. Is any DTC detected? YES: Repair malfunction(s) and erase DTC. Refer to " «DTC INDEX»(ref-621378-S42943020332014061000000) ". NO: GO TO 2.
  2. CHECK SRT STATUS With CONSULT Select "SRT STATUS" in "DTC & SRT CONFIRMATION" mode with CONSULT. Without CONSULT Perform "SRT status" mode with " «ON BOARD DIAGNOSIS FUNCTION»(ref-621378-S18385584472014061000000) ". With GST Select Service $01 with GST. Is SRT code(s) set? YES: GO TO 11 . NO-1: With CONSULT: GO TO 3. NO-2: Without CONSULT: GO TO 4 .
  3. DTC CONFIRMATION PROCEDURE Select "SRT WORK SUPPORT" in "DTC & SRT CONFIRMATION" mode with CONSULT. For SRT(s) that is not set, perform the corresponding "DTC CONFIRMATION PROCEDURE" according to the "Performance Priority" in the "SRT ITEM" table. Refer to " «DESCRIPTION»(ref-621378-S03632473012014061000000) ". Check DTC. Is any DTC detected? YES: Repair malfunction(s) and erase DTC. Refer to " «DTC INDEX»(ref-621378-S42943020332014061000000) ". NO: GO TO 10 .
  4. PERFORM ROAD TEST Check the "Performance Priority" in the "SRT ITEM" table. Refer to " «DESCRIPTION»(ref-621378-S03632473012014061000000) ". Perform the most efficient SRT set driving pattern to set the SRT properly. Refer to " «SRT SET DRIVING PATTERN»(ref-621378-S13125109342014061000000) ". In order to set all SRTs, the SRT set driving pattern must be performed at least once. : GO TO 5.
  5. PATTERN 1 Check the vehicle condition; Engine coolant temperature is -10 to 35°C (14 to 95°F). Fuel tank temperature is more than 0°C (32°F). Start the engine. Keep engine idling until the engine coolant temperature is greater than 70°C (158°F) NOTE: ECM terminal voltage is follows; Engine coolant temperature -10 to 35°C (14 to 95°F): 3.0 - 4.3 V 70°(158°F): Less than 4.1 V Fuel tank temperature: Less than 1.4 V Refer to " «REFERENCE VALUE»(ref-621378-S03010434082014061000000) ". : GO TO 6.
  6. PATTERN 2 Drive the vehicle. And depress the accelerator pedal until vehicle speed is 90 km/h (56 MPH), then release the accelerator pedal and keep it released for more than 10 seconds. Depress the accelerator pedal until vehicle speed is 90 km/h (56 MPH) again NOTE: Checking the vehicle speed with GST is advised. When steady-state driving is performed again even after it is interrupted, each diagnosis can be conducted. In this case, the time required for diagnosis may be extended. : GO TO 7.
  7. PATTERN 3 Operate vehicle following the driving pattern shown in the figure below. Release the accelerator pedal during deceleration of vehicle speed from 90 km/h (56 MPH) to 0 km/h (0 MPH). : GO TO 8.
  8. PATTERN 4 Operate vehicle following the driving pattern shown in the figure below. Drive the vehicle in a proper gear at 60 km/h (38 MPH) and maintain the speed. Release the accelerator pedal fully at least 5 seconds. Repeat the above two steps at least 5 times. : GO TO 9.
  9. PATTERN 5 The accelerator pedal must be held very steady during steady-state driving. If the accelerator pedal is moved, the test must be conducted again. : GO TO 10.
  10. CHECK SRT STATUS With CONSULT Select "SRT STATUS" in "DTC & SRT CONFIRMATION" mode with CONSULT. Without CONSULT Perform "SRT status" mode with " «ON BOARD DIAGNOSIS FUNCTION»(ref-621378-S18385584472014061000000) ". With GST Select Service $01 with GST. Is SRT(s) set? YES: GO TO 11. NO: Call TECH LINE or take appropriate action.
  11. CHECK PERMANENT DTC NOTE: Permanent DTC cannot be checked with a tool other than CONSULT or GST. With CONSULT Select "SRT STATUS" in "DTC & SRT CONFIRMATION" mode with CONSULT. With GST Select Service $0A with GST. Is permanent DTC(s) detected? YES: Proceed to " «DESCRIPTION»(ref-621379-S03642549002014061000000) ". NO: END