Contents Wiring diagrams Section: Exterior/interior Trim All sections

Interior: Other Nissan Juke I

Exterior/interior Trim 10 illustrations ~1632 words

Precaution for Supplemental Restraint System (SRS) "AIR BAG" and "SEAT BELT PRE-TENSIONER"

The Supplemental Restraint System such as "AIR BAG" and "SEAT BELT PRE-TENSIONER", used along with a front seat belt, helps to reduce the risk or severity of injury to the driver and front passenger for certain types of collision. This system includes seat belt switch inputs and dual stage front air bag modules. The SRS system uses the seat belt switches to determine the front air bag deployment, and may only deploy one front air bag, depending on the severity of a collision and whether the front occupants are belted or unbelted. Information necessary to service the system safely is included in the " SRS AIRBAG " and " SEAT BELTS " of this Service Information.

WARNINGAlways observe the following items for preventing accidental activation. To avoid rendering the SRS inoperative, which could increase the risk of personal injury or death in the event of a collision that would result in air bag inflation, all maintenance must be performed by an authorized NISSAN/INFINITI dealer. Improper maintenance, including incorrect removal and installation of the SRS, can lead to personal injury caused by unintentional activation of the system. For removal of Spiral Cable and Air Bag Module, see " SRS AIRBAG ". Never use electrical test equipment on any circuit related to the SRS unless instructed to in this Service Information. SRS wiring harnesses can be identified by yellow and/or orange harnesses or harness connectors.

PRECAUTIONS WHEN USING POWER TOOLS (AIR OR ELECTRIC) AND HAMMERS

WARNINGAlways observe the following items for preventing accidental activation. When working near the Air Bag Diagnosis Sensor Unit or other Air Bag System sensors with the ignition ON or engine running, never use air or electric power tools or strike near the sensor(s) with a hammer. Heavy vibration could activate the sensor(s) and deploy the air bag(s), possibly causing serious injury. When using air or electric power tools or hammers, always switch the ignition OFF, disconnect the battery, and wait at least 3 minutes before performing any service.

Precaution for Procedure without Cowl Top Cover

When performing the procedure after removing cowl top cover, cover the lower end of windshield with urethane, etc. to prevent damage to windshield.

Scheme 98

Scheme 98: Precaution for Procedure without Cowl Top Cover

Precaution for Work

  1. After removing and installing the opening/closing parts, be sure to carry out fitting adjustments to check their operation.
  2. Check the lubrication level, damage, and wear of each part. If necessary, grease or replace it.

Special Service Tools

The actual shapes of Kent-Moore tools may differ from those of special service tools illustrated here.

Tool number (Kent-Moore No.) Tool name Description (J-39570) Chassis ear Locates the noise (J-43980) NISSAN Squeak and Rattle Kit Repairs the cause of noise

Scheme 99

Scheme 99: Special Service Tools

Scheme 100

Scheme 100

Commercial Service Tools

Tool name Description Engine ear Locates the noise Remover tool Removes clips, pawls and metal clips

Scheme 101

Scheme 101: Commercial Service Tools

Scheme 102

Scheme 102

Scheme 103

Scheme 103: Clip List

Scheme 104

Scheme 104: Work Flow

CUSTOMER INTERVIEW

Interview the customer if possible, to determine the conditions that exist when the noise occurs. Use the Diagnostic Worksheet during the interview to document the facts and conditions when the noise occurs and any customer comments. Refer to " DIAGNOSTIC WORKSHEET ". This information is necessary to duplicate the conditions that exist when the noise occurs.

  1. The customer may not be able to provide a detailed description or the location of the noise. Attempt to obtain all the facts and conditions that exist when the noise occurs (or does not occur).
  2. If there is more than one noise in the vehicle, perform a diagnosis and repair the noise that the customer is concerned about. This can be accomplished by performing a test drive with the customer.
  3. After identifying the type of noise, isolate the noise in terms of its characteristics. The noise characteristics are provided so that the customer, service adviser, and technician use the same language when describing the noise.
  4. Squeak - (Like tennis shoes on a clean floor) Squeak characteristics include the light contact/fast movement/brought on by road conditions/hard surfaces = high-pitched noise/softer surfaces = low-pitched noises/edge to surface = chirping
  5. Creak - (Like walking on an old wooden floor) Creak characteristics include firm contact/slow movement/twisting with a rotational movement/pitch dependent on materials/often brought on by activity.
  6. Rattle - (Like shaking a baby rattle) Rattle characteristics include fast repeated contact/vibration or similar movement/loose parts/missing clip or fastener/incorrect clearance.
  7. Knock - (Like a knock on a door) Knock characteristics include hollow sounds/sometimes repeating/often brought on by driver action.
  8. Tick - (Like a clock second hand) Tick characteristics include gentle contacting of light materials/loose components/can be caused by driver action or road conditions.
  9. Thump - (Heavy, muffled knock noise) Thump characteristics include softer knock/dull sounds often brought on by activity.
  10. Buzz - (Like a bumblebee) Buzz characteristics include high frequency rattle/firm contact.
  11. Often the degree of acceptable noise level varies depending upon the person. A noise that a technician may judge as acceptable may be very irritating to a customer.
  12. Weather conditions, especially humidity and temperature, may have a great effect on noise level.

After verifying the customer concern or symptom, check ASIST for Technical Service Bulletins (TSBs) related to the concern or symptom.

If a TSB relates to the symptom, follow the procedure to repair the noise.

REPAIR THE CAUSE

  1. If the cause is a loose component, tighten the component securely.
  2. If the cause is insufficient clearance between components: Separate components by repositioning or loosening and retightening the components, if possible. Insulate components with a suitable insulator such as urethane pads, foam blocks, felt cloth tape, or urethane tape. A NISSAN Squeak and Rattle Kit (J-43980) is available through the authorized NISSAN Parts Department.
CAUTIONNever use excessive force as many components are constructed of plastic and may be damaged.

Note. Always check with the Parts Department for the latest parts information.

The following materials are contained in the NISSAN Squeak and Rattle Kit (J-43980). Each item can be ordered separately as needed.

URETHANE PADS [1.5 mm (0.059 in) thick]

Insulates connectors, harness, etc.

  1. 76268-9E005: 100 x 135 mm (3.937 x 5.315 in)
  2. 76884-71L01: 60 x 85 mm (2.362 x 3.346 in)
  3. 76884-71L02: 15 x 25 mm (0.591 x 0.984 in)

INSULATOR (Foam blocks)

Insulates components from contact. Can be used to fill space behind a panel.

  1. 73982-9E000: 45 mm (1.772 in) thick, 50 x 50 mm (1.969 x 1.969 in)
  2. 73982-50Y00: 10 mm (0.394 in) thick, 50 x 50 mm (1.969 x 1.969 in)

INSULATOR (Light foam block)

80845-71L00: 30 mm (1.18 in) thick, 30 x 50 mm (1.181 x 1.969 in)

FELT CLOTHTAPE

Used to insulate where movement does not occur. Ideal for instrument panel applications.

  1. 68370-4B000: 15 x 25 mm (0.591 x 0.984 in) pad
  2. 68239-13E00: 5 mm (0.197 in) wide tape roll

The following materials, not found in the kit, can also be used to repair squeaks and rattles.

UHMW (TEFLON) TAPE

Insulates where slight movement is present. Ideal for instrument panel applications.

SILICONE GREASE

Used in place of UHMW tape that is visible or does not fit. Only lasts a few months.

SILICONE SPRAY

Used when grease cannot be applied.

DUCT TAPE

Used to eliminate movement.

CONFIRM THE REPAIR

After repair is complete, test drive the vehicle to confirm that the cause of noise is repaired by test driving the vehicle. Operate the vehicle under the same conditions as when the noise originally occurred. Refer to the notes on the Diagnostic Worksheet.

INSTRUMENT PANEL

Most incidents are caused by contact and movement between

  1. The cluster lid A and instrument panel
  2. Acrylic lens and combination meter housing
  3. Instrument panel to front pillar garnish
  4. Instrument panel to windshield
  5. Instrument panel mounting pins
  6. Wiring harnesses behind the combination meter
  7. A/C defroster duct and duct joint

These incidents can usually be located by tapping or moving the components to duplicate the noise or by pressing on the components while driving to stop the noise. Most of these incidents can be repaired by applying felt cloth tape or silicon spray (in hard to reach areas). Urethane pads can be used to insulate wiring harness.

CAUTIONNever use silicone spray to isolate a squeak or rattle. If the area is saturated with silicone, the recheck of repair becomes impossible.

CENTER CONSOLE

Components to check include

  1. Shifter assembly cover to finisher
  2. A/C control unit and cluster lid C
  3. Wiring harnesses behind audio and A/C control unit

The instrument panel repair and isolation procedures also apply to the center console.

DOORS

Check the following items

  1. Finisher and inner panel making a slapping noise
  2. Inside handle escutcheon connection to door finisher
  3. Wiring harnesses tapping
  4. Door striker out of alignment causing a popping noise on starts and stops

Tapping, moving the components, or pressing on them while driving to duplicate the conditions can isolate many of these incidents. The areas can usually be insulated with felt cloth tape or insulator foam blocks from the NISSAN Squeak and Rattle Kit (J-43980) to repair the noise.

TRUNK

Trunk noises are often caused by a loose jack or loose items put into the trunk by the customer.

In addition check for the following items

  1. Trunk lid dumpers out of adjustment
  2. Trunk lid striker out of adjustment
  3. Trunk lid torsion bars knocking together
  4. A loose license plate or bracket

Most of these incidents can be repaired by adjusting, securing, or insulating the item(s) or component(s) causing the noise.

SUNROOF/HEADLINING

Noises in the sunroof/headlining area can often be traced to one of the following items

  1. Sunroof lid, rail, linkage, or seals making a rattle or light knocking noise
  2. Sunvisor shaft shaking in the holder
  3. Front or rear windshield touching headlining and squeaking

Again, pressing on the components to stop the noise while duplicating the conditions can isolate most of these incidents. Repairs usually consist of insulating with felt cloth tape.

SEATS

When isolating seat noise it is important to note the position the seat is in and the load placed on the seat when the noise occurs. These conditions should be duplicated when verifying and isolating the cause of the noise.

Causes of seat noise include

  1. Headrest rods and holder
  2. A squeak between the seat pad cushion and frame
  3. The rear seatback lock and bracket

These noises can be isolated by moving or pressing on the suspected components while duplicating the conditions under which the noise occurs. Most of these incidents can be repaired by repositioning the component or applying urethane tape to the contact area.

UNDERHOOD

Some interior noise may be caused by components under the hood or on the engine wall. The noise is then transmitted into the passenger compartment.

Causes of transmitted underhood noise include

  1. Any component mounted to the engine wall
  2. Components that pass through the engine wall
  3. Engine wall mounts and connectors
  4. Loose radiator mounting pins
  5. Hood bumpers out of adjustment
  6. Hood striker out of adjustment

These noises can be difficult to isolate since they cannot be reached from the interior of the vehicle. The best method is to secure, move, or insulate one component at a time and test drive the vehicle. Also, engine RPM or load can be changed to isolate the noise. Repairs can usually be made by moving, adjusting, securing, or insulating the component causing the noise.

Scheme 105

Scheme 105: Diagnostic Worksheet

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Scheme 106

Scheme 107

Scheme 107: Exploded View