Contents Wiring diagrams Section: Cooling Fan All sections

Engine Cooling System: Diagnosis Nissan Juke I

Cooling Fan 7 illustrations ~533 words

Troubleshooting Chart

SymptomCheck items
Cooling system parts malfunctionPoor heat transferWater pump malfunctionWorn or loose drive belt
Thermostat and water control valve stuck closed
Damaged finsDust contamination or paper clogging
Physical damage
Clogged radiator cooling tubeExcess foreign material (rust, dirt, sand, etc.)
Reduced air flowCooling fan does not operateFan assembly
High resistance to fan rotation
Damaged fan blades
Damaged radiator shroud
Improper engine coolant mixture ratio
Poor engine coolant qualityEngine coolant viscosity
Insufficient engine coolantEngine coolant leakageCooling hoseLoose clamp
Cracked hose
Water pumpPoor sealing
Radiator capLoose
Poor sealing
RadiatorO-ring for damage, deterioration or improper fitting
Cracked radiator tank
Cracked radiator core
Reservoir tankCracked reservoir tank
Overflowing reservoir tankExhaust gas leakage into cooling systemCylinder head deterioration
Cylinder head gasket deterioration
Except cooling system parts malfunctionOverload on engineAbusive drivingHigh engine rpm under no load
Driving in low gear for extended time
Driving at extremely high speed
Power train system malfunction
Installed improper size wheels and tires
Dragging brakes
Improper ignition timing
Blocked or restricted air flowBlocked bumper
Blocked radiator grilleInstalled car brassiere
Mud contamination or paper clogging
Blocked radiator
Blocked condenserBlocked air flow
Installed large fog lamp

Scheme 1

Scheme 1: LEVEL
  1. Check that the reservoir tank engine coolant level is within the "MIN" to "MAX" when the engine is cool.
  2. Adjust the engine coolant level if necessary. CAUTION: Refill Genuine NISSAN Long Life Antifreeze/Coolant (blue) or equivalent in its quality mixed with water (distilled or demineralized). Refer to " «RECOMMENDED FLUIDS AND LUBRICANTS»(ref-516397-S25479234352012120600000) ".

Scheme 2

Scheme 2: LEAKAGE
  1. To check for leakage, apply pressure to the cooling system with the radiator cap tester (commercial service tool) (A) and the radiator cap tester adapter (commercial service tool) (B). Testing pressure: Refer to " «RADIATOR»(ref-516398-S23670404892012120600000) ".
WARNINGNever remove radiator cap when engine is hot. Serious burns may occur from high-pressure engine coolant escaping from engine cooling system.
CAUTIONHigher test pressure than specified may cause radiator damage.

Note. In a case that engine coolant decreases, replenish radiator with engine coolant.

  1. If anything is found, repair or replace damaged parts.

RADIATOR: Inspection

Check radiator for mud or clogging. If necessary, clean radiator as follows.

CAUTIONBe careful not to bend or damage radiator fins. When radiator is cleaned without removal, remove all surrounding parts such as radiator cooling fan assembly and horns. Then tape harness and harness connectors to prevent water from entering.
  1. Apply water by hose to the back side of the radiator core vertically downward.
  2. Apply water again to all radiator core surfaces once per minute.
  3. Stop washing if any stains no longer flow out from radiator.
  4. Blow air into the back side of radiator core vertically downward. Use compressed air lower than 490 kPa (4.9 bar, 5 kg/cm 2 , 71 psi) and keep distance more than 30 cm (11.81 in).
  5. Blow air again into all the radiator core surfaces once per minute until no water sprays out.

Scheme 3

Scheme 3: Exploded View

INSPECTION AFTER INSTALLATION

  1. Check for leakage of engine coolant using the radiator cap tester adapter (commercial service tool) and the radiator cap tester (commercial service tool). Refer to " «INSPECTION»(ref-516398-S11969614822012120600000) ".
  2. Start and warm up the engine. Check visually that there is no leakage of engine coolant.

Scheme 4

Scheme 4: Exploded View
  1. Check for leakage of engine coolant using the radiator cap tester adapter (commercial service tool) and the radiator cap tester (commercial service tool). Refer to " «INSPECTION»(ref-516398-S11969614822012120600000) ".
  2. Start and warm up the engine. Check visually that there is no leakage of engine coolant.

Scheme 5

Scheme 5: Exploded View
  1. Check for leakage of engine coolant using the radiator cap tester adapter (commercial service tool) and the radiator cap tester (commercial service tool). Refer to " «INSPECTION»(ref-516398-S11969614822012120600000) ".
  2. Start and warm up the engine. Check visually that there is no leakage of engine coolant.

Scheme 6

Scheme 6: Exploded View

Scheme 7

Scheme 7: REMOVAL
  1. Drain engine coolant from radiator. Refer to " «DRAINING»(ref-516398-S08374559152012120600000) ". CAUTION: Perform this step when engine is cold.
  2. Remove engine cover. Refer to " «EXPLODED VIEW»(ref-516394-S32227874482012120600000) ".
  3. Remove battery. " «EXPLODED VIEW»(ref-516406-S08911992572012120600000) ".
  4. Remove air duct (upper) and air cleaner cover assembly and air cleaner body assembly.
  5. Disconnect radiator hose (upper). Refer to " «EXPLODED VIEW»(ref-516398-S09436481382012120600000) ".
  6. Remove water outlet adaptor.
  7. Disconnect connectors of engine harness around the battery.
  8. Remove bracket (2), and disconnect engine harness clip. (transmission side and water outlet side)
  9. Disconnect crankshaft position sensor harness connector.
  10. Move engine harness, and keep a service area.
  11. Remove water hose of each water outlet connection and heater hose.
  12. Remove water outlet.
  13. Remove engine coolant temperature sensor from water outlet, if necessary.
  1. Check for leakage of engine coolant using the radiator cap tester adapter (commercial service tool) and the radiator cap tester (commercial service tool). Refer to " «INSPECTION»(ref-516398-S11969614822012120600000) ".
  2. Start and warm up the engine. Check visually that there is no leakage of engine coolant.