Contents Wiring diagrams Section: Differentials & Drive Axles All sections

Rear Axle - Evolution: Specifications Mitsubishi Lancer IX

Differentials & Drive Axles 19 illustrations ~675 words

WHEEL BEARING ROTATION STARTING TORQUE AND AXIAL PLAY CHECK

Required Special Tools

  1. MB990998, MB991017: Front Hub Remover and Installer
  2. MB990326: Preload Socket
  3. MB990685: Torque Wrench

Scheme 1

Scheme 1

Scheme 2

Scheme 2
  1. Tighten special tools MB991000 (MB990998) and MB991017 to the specified torque. Tightening torque: 225 +/- 25 N.m (166 +/- 18 ft-lb)
  2. Rotate the rear hub in order to seat the bearing.
  3. Hold the rear wheel hub assembly in a vice by way of wooden block.
  4. Measure the wheel bearing rotation starting torque by using special tools MB990326 and MB990685. Limit: 1.0 N.m (0.74 ft-lb)
  5. If the rotation starting torque is not within the limit range while the nut is tightened to 225 +/- 25 N.m (166 +/- 18 ft-lb) and replace the front wheel bearing assembly. If there is any signs of binding or tight spots when the wheel bearing turns, replace it.
  6. Measure to determine whether the wheel bearing axial play is within the specified limit or not. Limit: 0.05 mm (0.002 inch)
  7. If the play is not within the limit range while the nut is tightened to 225 +/- 25 N.m (166 +/- 18 ft-lb), replace the rear wheel hub assembly.

Scheme 3

Scheme 3

>> E << DRIVE PINION TURNING TORQUE ADJUSTMENT/OIL SEAL INSTALLATION

Adjust the drive pinion turning torque by the following procedures

Scheme 4

Scheme 4: >> E << DRIVE PINION TURNING TORQUE ADJUSTMENT/OIL SEAL INSTALLATION

Scheme 5

Scheme 5

Scheme 6

Scheme 6

Scheme 7

Scheme 7

Scheme 8

Scheme 8

Scheme 9

Scheme 9

Scheme 10

Scheme 10

Scheme 11

Scheme 11

Scheme 12

Scheme 12

Scheme 13

Scheme 13
  1. Insert the drive pinion into the differential carrier, and then install the following parts in sequence from the carrier rear side: drive pinion spacer, drive pinion front shim, drive pinion front bearing inner race and companion flange. NOTE: Do not install the oil seal.
  2. Tighten the companion flange self-locking nut to the specified torque while holding the companion flange with special tool MB990850. Tightening torque: 186 +/- 29 N.m (137 +/- 21 ft-lb) CAUTION: There should be no gear oil adhered to the bearing.
  3. Use special tools MB990685 and MB990326 to measure the drive pinion turning torque (without the drive pinion oil seal). Standard value
  4. If the drive pinion turning torque is not within the standard value, adjust the turning torque by replacing the drive pinion front shim(s) or the drive pinion spacer. NOTE: When selecting the drive pinion front shims, if the number of shims is large, reduce the number of shims to a minimum by selecting the drive pinion spacers. Select the drive pinion spacer from the following two types.
  5. Remove the companion flange and drive pinion again. Then insert the drive pinion front bearing inner race into the differential carrier. Use special tool MB990727 to press-fit the drive pinion oil seal.
  6. Install the drive pinion assembly and companion flange with the mating marks properly aligned. Tighten the companion flange self-locking nut to the specified torque while holding the companion flange with special tool MB990850. Tightening torque: 186 +/- 29 N.m (137 +/- 21 ft-lb)
  7. Use special tools MB990685 and MB990326 to measure the drive pinion turning torque (with drive pinion oil seal) to verify that the drive pinion turning torque complies with the standard value. Standard value
  8. If the turning torque is not within the standard value, check the tightening torque of the companion flange self-locking nut, and the installation of the oil seal.

Scheme 14

Scheme 14: >> F << DRIVE GEAR INSTALLATION
  1. Clean the drive gear attaching bolts.
  2. Remove the adhesive adhered to the threaded holes of the drive gear by turning the tap (M10 x 1.25). Clean the threaded holes by applying compressed air.
  3. Apply 3M™ stud locking 8730, 8731 or equivalent to the threaded holes of the drive gear.
  4. Install the drive gear onto the limited slip differential case with the mating marks properly aligned. Tighten the drive gear attaching bolts to the specified torque in a diagonal sequence. Tightening torque: 84 +/- 4 N.m (62 +/- 3 ft-lb)

Scheme 15

Scheme 15

FASTENER TIGHTENING SPECIFICATIONS

ITEMSPECIFICATION
Rear wheel hub assembly, drive shaft assembly
Drive shaft nut225 ± 25 N.m (166 ± 18 ft-lb)
Rear wheel hub assembly mounting bolt81 ± 7 N.m (60 ± 4 ft-lb)
Brake caliper mounting bolt54 ± 5 N.m (40 ± 4 ft-lb)
Backing plate mounting nut118 ± 9 N.m (87 ± 4 ft-lb)
Knuckle
Self locking nut (Trailing arm connection)81 ± 6 N.m (60 ± 4 ft-lb)
Self locking nut (Lower arm connection)88 ± 10 N.m (65 ± 7 ft-lb)
Self locking nut (Toe control arm connection)81 ± 6 N.m (60 ± 4 ft-lb)
Self locking nut (Upper arm connection)81 ± 6 N.m (60 ± 4 ft-lb)
Differential carrier assembly
Propeller shaft and differential companion flange connecting nut32 ± 2 N.m (24 ± 1 ft-lb)
Differential mount bracket bolt88 ± 10 N.m (65 ± 7 ft-lb)
Differential mount bracket to differential support member connecting bolt120 ± 10 N.m (89 ± 6 ft-lb)
Differential support member mounting bolt88 ± 10 N.m (65 ± 7 ft-lb)
Differential support arm to differential carrier mounting bolt73 ± 12 N.m (54 ± 9 ft-lb)
Differential support arm mounting nut73 ± 12 N.m (54 ± 9 ft-lb)
Rear crossmember mounting bolt88 ± 10 N.m (65 ± 7 ft-lb)
Toe control bar mounting bolt69 ± 9 N.m (51 ± 7 ft-lb)
Differential cover bolt36 ± 5 N.m (26 ± 4 ft-lb)
Drain plug64 ± 4 N.m (47 ± 3 ft-lb)
Drive gear and limited slip differential case mounting bolt84 ± 4 N.m (62 ± 3 ft-lb)
Companion flange self-locking nut186 ± 29 N.m (137 ± 21 ft-lb)
Filler plug49 ± 9 N.m (37 ± 6 ft-lb)
Bearing cap bolt37 ± 2 N.m (27 ± 1 ft-lb)

Fastener Tightening Specifications

GENERAL SPECIFICATIONS

ITEMSpecification
REAR AXLE
Wheel bearingTypeUnit ball bearing (Double-row angular contact ball bearing)
Drive shaft JointTypeOuterEBJ
InnerTJ
Length (joint to joint) x diameter mm (in)Left485.6 x 25 (19.1 x 1.0)
Right575.5 x 25 (22.7 x 1.0)
DIFFERENTIAL
Reduction gear typeHypoid gear
Reduction ratio3.307
Differential gear type (Type x number of gears)Side gearStraight bevel gear x 2
Pinion gearStraight bevel gear x 4
Number of teethDrive gear43
Drive pinion13
Bearings (Outside diameter) x Inside diameter mm (in)Side72.0 x 25.0 (2.83 x 1.0)
Front62.0 x 25.0 (2.44 x 1.0)
Rear72.0 x 25.0 (2.83 x 1.0)

REAR AXLE GENERAL SPECIFICATIONS

Note. The wheel bearing is part of the hub, therefore its size is not listed here.

Scheme 16

Scheme 16: SERVICE SPECIFICATIONS

Scheme 17

Scheme 17: LUBRICANTS

Scheme 18

Scheme 18: SEALANT AND ADHESIVE

Scheme 19

Scheme 19: DRIVE PINION SPACER