Contents Section: Overhaul (w5m51) - Lancer Evolution All sections

SPECIAL TOOLS Mitsubishi Lancer Evolution IX

Overhaul (w5m51) - Lancer Evolution 28 illustrations ~472 words

SPECIAL TOOLS

SPECIAL TOOLS DESCRIPTION TOOL TOOL NUMBER AND NAME SUPERSESSION APPLICATION MB990935 Installer adapter MB990935-01 or General service tool Installation of output shaft taper roller bearing outer race and center differential rear taper roller bearing outer race MB990938 Handle MB990938-01 Use with Installer adapter MD998801 Bearing remover MD998348-01 or General service tool Installation and removal of gears, bearings and sleeves MD998812 Installer cap General service tool Use with Installer and Installer adapter MD998813 Installer-100 General service tool Use with Installer cap and Installer adapter MD998818 Installer adapter (38) MD998818 Installation of input shaft front bearing MD998825 Installer adapter (52) General service tool Installation of 1st speed gear sleeve, 3rd-4th speed synchronizer hub, 4th speed gear sleeve, 5th speed gear and thrust plate stopper MD998819 Installer adapter (40) General service tool Installation of input shaft rear bearing and output shaft taper roller bearing MD998917 Bearing remover General service tool Installation and removal of gears, bearing and sleeves MD998814 Installer-200 MIT304180 Use with Installer cap and Installer adapter MD998824 Installer adapter (50) General service tool Installation of 1st-2nd speed synchronizer hub, 1st speed gear sleeve, 2nd speed gear sleeve and 3rd speed gear MD998364 Camshaft oil seal installer MD998364-01 Installation of gear, bearing and sleeve MD998821 Installer adapter (44) MD998821 Installation of 4th speed gear, 5th speed gear sleeve and 5th-reverse speed synchronizer hub MD998820 Installer adapter (42) MIT215013 Installation of reverse gear bearing sleeve MD999566 Claw General service tool Removal of taper roller bearing outer race MB991445 Bushing remover and installer base MB991445 Installation of differential front taper roller bearing outer race MB990928 Installer adapter MB990928-01 Installation of input shaft oil seal MD998800 Oil seal installer General service tool Installation of differential oil seal and transfer oil seal MB990930 Installer adapter MB990930-01 Removal of center differential front taper roller bearing MB990937 Installer adapter MB990937 or General service tool Installation of center differential front taper roller bearing and transfer oil seal MD998823 Installer adapter (48) General service tool Installation of center differential rear taper roller bearing MD999506 Crankshaft installer - Installation of transfer oil seal MB990936 Installer adapter MB990936-01 or General service tool Installation of transfer oil seal

Scheme 472

Scheme 472: SPECIAL TOOLS

Scheme 473

Scheme 473

Scheme 474

Scheme 474

Scheme 475

Scheme 475

Scheme 476

Scheme 476

Scheme 477

Scheme 477

Scheme 478

Scheme 478

Scheme 479

Scheme 479

Scheme 480

Scheme 480

Scheme 481

Scheme 481

Scheme 482

Scheme 482

Scheme 483

Scheme 483

Scheme 484

Scheme 484

Scheme 485

Scheme 485

Scheme 486

Scheme 486

Scheme 487

Scheme 487

Scheme 488

Scheme 488

Scheme 489

Scheme 489

Scheme 490

Scheme 490

Scheme 491

Scheme 491

Scheme 492

Scheme 492

Scheme 493

Scheme 493

Scheme 494

Scheme 494

Scheme 495

Scheme 495: DISASSEMBLY AND ASSEMBLY

Scheme 496

Scheme 496

Scheme 497

Scheme 497

Required Special Tools

  1. MB990935: Installer Adapter
  2. MB990938: Handle

Scheme 498

Scheme 498: << A >> SPRING PIN REMOVAL
  1. Shift the 5th-reverse shift fork in the direction shown in the illustration.
  2. Using a pin punch, remove the spring pin from the shift fork and rail.

Scheme 499

Scheme 499: << B >> 3RD-4TH SPEED SHIFT RAIL/3RD-4TH SPEED SHIFT FORK/5TH-REVERSE SPEED SHIFT RAIL/5TH-REVERSE S
  1. Pull out the shift rails from the shift rail holes in the clutch housing.
  2. Remove the shift rails together with the shift forks.