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Home/Mitsubishi/Lancer Evolution/Mitsubishi Lancer Evolution IX (2005-2007)/Repair manual/Overhaul - Lancer/>>E<< SYNCHRONIZER RING INSTALLATION
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>>E<< SYNCHRONIZER RING INSTALLATION Mitsubishi Lancer Evolution IX

Overhaul - Lancer 8 illustrations ~328 words

>>E<< SYNCHRONIZER RING INSTALLATION

CAUTIONThere are 3rd speed and 4th speed synchronizer rings, if the wrong one is installed it will effect the shift feeling.

Scheme 101

Scheme 101
Scheme 101
  1. Ascertain whether or not there are identification notches on the synchronizer ring. Two notches: 3rd speed synchronizer ring No notches: 4th speed synchronizer ring
  2. Install the synchronizer ring so that it completely fits over the machined cone of the gear.

Scheme 102

Scheme 102: >>F<< 3RD-4TH SPEED SYNCHRONIZER HUB INSTALLATION
Scheme 102: >>F<< 3RD-4TH SPEED SYNCHRONIZER HUB INSTALLATION

Scheme 103

Scheme 103
Scheme 103
  1. Using special tool MD998801, support the 2nd speed gear portion of the input shaft, and then set them on the press.
  2. Make sure that the synchronizer ring has been perfectly matched to the 3rd speed gear cone.
  3. Check the installation direction of the 3rd-4th speed synchronizer hub, and put it on the input shaft.
  4. Using special tools MD998812, MD998813 and MD998825, press install the 3rd-4th speed synchronizer hub with the press.
  5. Make sure that the synchronizer ring can rotate freely.

Scheme 104

Scheme 104: >>G<< SYNCHRONIZER SLEEVE INSTALLATION
Scheme 104: >>G<< SYNCHRONIZER SLEEVE INSTALLATION

Scheme 105

Scheme 105
Scheme 105
  1. Check the installation direction of the synchronizer sleeve, and install it onto the 3rd-4th speed synchronizer hub.
  2. Install the synchronizer sleeve so that the areas with teeth that have raised tips (three areas total) are aligned with the areas on the synchronizer hub that have deep grooves between the teeth (three areas total).

Scheme 106

Scheme 106: >>H<< 4TH SPEED GEAR SLEEVE INSTALLATION
Scheme 106: >>H<< 4TH SPEED GEAR SLEEVE INSTALLATION
  1. Using special tool MD998801, support the 2nd speed gear portion of the input shaft, and then set them on the press.
  2. Using special tools MD998812, MD998813 and MD998824, install the 4th speed gear sleeve with the press.

Scheme 107

Scheme 107: >>I<< 5TH SPEED GEAR INSTALLATION
Scheme 107: >>I<< 5TH SPEED GEAR INSTALLATION
  1. Using special tool MD998801, support the 2nd speed gear portion of the input shaft, and then set them on the press.
  2. Using special tools MD998812, MD998813 and MD998824, install the 5th speed gear onto the input shaft with the press.

Scheme 108

Scheme 108: >>J<< THRUST PLATE INSTALLATION
Scheme 108: >>J<< THRUST PLATE INSTALLATION
  1. Install the thickest thrust plates that can be fitted in the groove of the input shaft. Install the thrust plate so the surface stamped with the identification mark is facing up.
  2. Make sure that the 5th speed gear end play meets the standard value. Standard value: 0 - 0.09 mm (0 - 0.0035 inch)