Contents Section: Basic Brake System - Lancer All sections

SPECIAL TOOLS Mitsubishi Lancer Evolution IX

Basic Brake System - Lancer 6 illustrations ~348 words

SPECIAL TOOLS

SPECIAL TOOLS DESCRIPTION TOOL TOOL NUMBER AND NAME SUPERSESSION APPLICATION MB991568 Push rod adjusting socket General service tool Adjustment of the brake booster push rod protrusion amount MB990964 Brake tool set A: MB990520 Disc brake piston expander B: MB990619 Installer MB990619-01 or general service tool Pushing-in of the disc brake piston Installation of the drum brake wheel cylinder piston cup MB990998 Front hub remover and installer MB990998-01 Provisional holding of the wheel bearing

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Scheme 15: SPECIAL TOOLS

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Scheme 18: BRAKE PEDAL HEIGHT

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  1. Turn up the carpet, etc. under the brake pedal.
  2. Measure the brake pedal height as illustrated. Standard value (A): 169.1 -172.1 mm (6.7-6.8 inches) [From the surface of melting sheet (floorboard) to the face of pedal pad]
  3. If the brake pedal height is not within the standard value, follow the procedure below. Disconnect the stoplight switch connector. If the brake pedal height is not within the standard value, follow the procedure below. Remove the brake booster (Refer to «REMOVAL AND INSTALLATION»(/mitsubishi/lancer-evolution/ix-2005-2007/remont/mechanical-hydraulic/#basic-brake-system-lancer) ). NOTE: With the master cylinder and brake pipe connected, remove the brake booster only. Adjust the brake pedal height by turning the clevis. NOTE: When the clevis is turned 180 degrees, the pedal height is changed approximately 2.4 mm (0.09in). Install the brake booster (Refer to «REMOVAL AND INSTALLATION»(/mitsubishi/lancer-evolution/ix-2005-2007/remont/mechanical-hydraulic/#basic-brake-system-lancer) ). Measure the brake pedal height, and ensure that the measured value is within the specified value. When it is out of the specified value, repeat Step (3) - (6). Screw in the stop light switch until its thread contacts the stopper, and fix the stop light switch by turning it approximately one quarter of a turn clockwise. Check that the clearance between the stop light switch and the stopper is as shown. Connect the connector at the stoplight switch. CAUTION: Check that the stop lamp does not illuminate when the brake pedal is not depressed.
  4. For A/T models, check the key interlock and shift lock mechanisms. < Refer to «KEY INTERLOCK MECHANISM CHECK»(/mitsubishi/lancer-evolution/ix-2005-2007/remont/automatic-trans/#on-vehicle-service-diagnosis-with-20l__key-interlock-mechanism-check) . (2.0L) or «FLUSHING COOLERS AND TUBES»(/mitsubishi/lancer-evolution/ix-2005-2007/remont/automatic-trans/#on-vehicle-service-diagnosis-with-24l__flushing-coolers-and-tubes) . (2.4L) >
  5. Return the carpet, etc.

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