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Power Windows: Diagnosis Mitsubishi Eclipse III

Windows 53 illustrations ~2640 words

TROUBLESHOOTING HINTS

  1. Malfunction of the convertible top control module
  2. Malfunction of the power main switch
  3. Damaged harness wires or connectors

DIAGNOSIS

  1. STEP 1. Check harness wires between convertible top control module connector F-34 and power window main switch connector E-12. Q: Are there any damaged wires between convertible top control module connector F-34 and power main switch connector E-12? YES: Repair then, go to Step 4 . NO: Go to Step 2 .
  2. STEP 2. Check harness wires between convertible top control module connector F-34 and connector block connector C-89. Q: Are there any damaged wires between convertible top control module connector F-34 and connector block connector C-89? YES: Repair then, go to Step 4 . NO: Go to Step 3 .
  3. STEP 3. Check the power window main switch. Exchange the power window main switch with one in good condition to check that the quarter window glass operates properly. If normal operates can not be seen, replace the convertible top control module. (Refer to «CONVERTIBLE TOP CONTROL MODULE»(ref-170355-S17359316822005011100000) .) Q: Is the power window main switch damaged? YES: Replace it, then go to Step 4 . NO: Go to Step 4 .
  4. STEP 4. Check symptoms. Q: Does the quarter windows open and close normally? YES: This diagnosis is complete. NO: Return to Step 1 .

Scheme 4

Scheme 4: INSPECTION PROCEDURE 2: Only the Quarter Window < LH > does not Open and Close.

Scheme 5

Scheme 5
  1. Malfunction of the convertible top control module.
  2. Malfunction of the quarter window regulator motor assembly < LH >.
  3. Damaged harness wires or connectors.

Scheme 6

Scheme 6: DIAGNOSIS
  1. STEP 1. Check harness wires between convertible top control module connector F-34 and quarter window regulator motor < LH > connector F-36. Q: Are there any damaged wires between convertible top control module connector F-34 and quarter window regulator motor < LH > connector F-36? YES: Replace it, then go to Step 4 . NO: Go to Step 2 .
  2. STEP 2. Check the quarter window regulator motor < LH > operation. Check that the motor runs smoothly when the battery is connected directly to the motor terminals. Furthermore, check that the motor operates in reverse when the terminal connections are reversed. Q: Is the quarter window regulator motor < LH > damaged? YES: Replace it, then go to Step 4 . NO: Go to Step 3 .
  3. STEP 3. Check the power window main switch continuity. Exchange the power window main switch with one in good condition to check that the quarter window glass operates properly. If normal operates can not be seen, replace the convertible top control module. (Refer to «CONVERTIBLE TOP CONTROL MODULE»(ref-170355-S17359316822005011100000) .) Q: Is the power window main switch damaged? YES: Replace it, then go to Step 4 . NO: Go to Step 4 .
  4. STEP 4. Check symptoms. Q: Does the quarter windows open and close normally? YES: This diagnosis is complete. NO: Return to Step 1 .

Scheme 7

Scheme 7: INSPECTION PROCEDURE 3: Only the Quarter Window < RH > does not Open and Close.

Scheme 8

Scheme 8
  1. Malfunction of the power window main switch
  2. Malfunction of the quarter window regulator motor assembly < RH >
  3. Damaged harness wires or connectors

Scheme 9

Scheme 9: DIAGNOSIS
  1. STEP 1. Check harness wires between convertible top control module connector F-34 and quarter window regulator motor connector F-31. Q: Are there any damaged wires between convertible top control module connector F-34 and quarter window regulator motor connector F-31? YES: Replace it, then go to Step 4 . NO: Go to Step 2 .
  2. STEP 2. Check the quarter window regulator motor < RH > operation. Check that the motor runs smoothly when the battery is connected directly to the motor terminals. Furthermore, check that the motor operates in reverse when the terminal connections are reversed. Q: Is the quarter window regulator motor < RH > damaged? YES: Replace it, then go to Step 4 . NO: Go to Step 3 .
  3. STEP 3. Check the power window main switch continuity. Exchange the power window main switch with one in good condition to check that the quarter window glass operates properly. If normal operates can not be seen, replace the convertible top control module. (Refer to «CONVERTIBLE TOP CONTROL MODULE»(ref-170355-S17359316822005011100000) .) Q: Is the power window main switch damaged? YES: Replace it, then go to Step 4 . NO: Go to Step 4 .
  4. STEP 4. Check symptoms. Q: Does the quarter windows open and close normally? YES: This diagnosis is complete. NO: Return to Step 1 .

Scheme 10

Scheme 10: QUARTER WINDOW GLASS ADJUSTMENT

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Scheme 13
  1. Remove the quarter lower trim. (Refer to «TRIMS»(ref-171089-S02369153942005020300000) .)
  2. Remove the topstack rear rail weatherstrip. (Refer to «TOPSTACK RAIL WEATHER-STRIP»(ref-170355-S07188777792005011100000) .)
  3. Loosen the bolts and nuts of the following parts. Quarter window regulator assembly Glass carrier plate Up-stop
  4. Tighten the glass carrier plate mounting nuts so that the gap between the quarter window glass and topstack rear rail weatherstrip holder meets the value shown.
  5. Using the quarter window regulator assembly adjusting bolt, adjust so that the gap between the quarter window glass and topstack rear rail weatherstrip holder meets the value shown.
  6. Press the up-stop against the quarter window glass stop, and then tighten the up-stop bolt.
  7. Lock the adjusting bolt with a nut. CAUTION: Ensure that the weatherstrip is not wrinkled or out of position.
  8. Install the topstack rear rail weatherstrip. (Refer to «TOPSTACK RAIL WEATHER-STRIP»(ref-170355-S07188777792005011100000) .)
  9. Install the quarter lower trim. (Refer to «TRIMS»(ref-171089-S02369153942005020300000) .)
  10. Check the quarter window glass alignment according to the following procedure. The upper end of the front door glass and the quarter window glass should be positioned so that standard value (a) is met. Standard value (a): 1.0 +/- 1.0 mm (0.04 +/- 0.04 inches) The front door glass and the quarter window glass should be positioned to meet standard value (c) so that gap in their upper end lines is smooth. Standard value (c): 3.0 +/- 1.0 mm (0.12 +/- 0.04 inches) The end line of the front door glass and the front line of the quarter window glass should be parallel in the interval of standard value (b). Standard value (b): 8.7 mm (0.34 inches)

Scheme 14

Scheme 14: REMOVAL AND INSTALLATION
  1. Malfunction of the power window relay.
  2. Malfunction of the ETACS-ECU.
  3. Damaged harness wires or connectors.

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Scheme 15: DIAGNOSIS

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Scheme 19
  1. STEP 1. Check the power window main switch continuity. Remove the power window main switch. (Refer «DOOR TRIM & WATERPROOF FILM»(ref-171647-S07647728922005050200000) .) Check the continuity when the power window main switch is turned to the UP position or DOWN position. Q: Is the power window main switch damaged? YES: Replace it, then go to Step 4 . NO: Go to Step 2 .
  2. STEP 2. Check the front power window motor < LH > operation. Remove the power window motor < LH >. (Refer to «DOOR GLASS & REGULATOR»(ref-171647-S10147652542005050200000) .) Connect a battery directly to the motor terminals and check that the motor runs smoothly. Q: Is the front power window motor < LH > damaged? YES: Replace it, then go to Step 4 . NO: Go to Step 3 .
  3. STEP 3. Check the harness wires between power window main switch connector E-12 and power window motor < LH > connector E-11. Q: Are there any damaged wires between power window main switch connector E-12 and power window motor < LH > connector E-11? YES: Repair them, then go to Step 4 . NO: Go to Step 4 .
  4. STEP 4. Check symptoms Q: Does the door window < LH > open and close normally? YES: This diagnosis is complete. NO: Return to Step 1 .

Scheme 20

Scheme 20: INSPECTION PROCEDURE 2: Only the Door Window < RH > does not Open and Close.

Scheme 21

Scheme 21

Scheme 22

Scheme 22
  1. Malfunction of the power window main switch
  2. Malfunction of the power window sub-switch
  3. Malfunction of the power window motor < RH >
  4. Damaged harness wires or connectors

Scheme 23

Scheme 23: DIAGNOSIS

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Scheme 29
  1. STEP 1. Check the power window main switch continuity. Remove the power window main switch. (Refer to «DOOR TRIM & WATERPROOF FILM»(ref-171647-S07647728922005050200000) .) Check the continuity when the power window main switch < RH > is turned to the UP position or DOWN position. Q: Is the power window main switch damaged? YES: Replace it, then go to Step 6 . NO: Go to Step 2 .
  2. STEP 2. Check the power window sub-switch continuity. Remove the power window sub-switch. (Refer to «DOOR TRIM & WATERPROOF FILM»(ref-171647-S07647728922005050200000) .) Check the continuity when the power window sub-switch is turned to the UP position or DOWN position. Q: Is the power window sub-switch damaged? YES: Replace it, then go to Step 6 . NO: Go to Step 3 .
  3. STEP 3. Check the power window motor < RH > operation. Remove the power window regulator < RH >. (Refer to «DOOR GLASS & REGULATOR»(ref-171647-S10147652542005050200000) .) Connect a battery directly to the motor terminals and check that the motor runs smoothly. Q: Is the power window motor < RH > damaged? YES: Replace it, then go to Step 6 . NO: Go to Step 4 .
  4. STEP 4. Check the harness wires between power window sub-switch connector E-05 and power window motor < RH > connector E-04. Q: Are there any damaged wires between power window sub-switch connector E-05 and power window motor < RH > connector E-04? YES: Repair them, then go to Step 6 . NO: Go to Step 5 .
  5. STEP 5. Check the harness wires between power window main switch connector E-12 and power window sub-switch connector E-05. Q: Are there any damaged wires between power window main switch connector E-12 and power window sub-switch connector E-05? YES: Repair them, then go to Step 6 . NO: Go to Step 6 . NOTE: After inspecting intermediate connector C-91 or C-95, inspect the wire. If intermediate connector C-91 or C-95 is damaged, repair or replace it. Then go to Step 6.
  6. STEP 6. Check symptoms Q: Does the door window < RH > open and close normally? YES: This diagnosis is complete. NO: Return to Step 1 .

Scheme 30

Scheme 30: INSPECTION PROCEDURE 3: Some Door Windows do not Open or Close Using the Power Window Sub Switch (on
  1. Malfunction of the power window sub-switch < RH >
  2. Damaged harness wires or connectors

Scheme 31

Scheme 31: DIAGNOSIS

Scheme 32

Scheme 32
  1. STEP 1. Check the power window sub-switch continuity. Remove the power window sub-switch. (Refer to «DOOR TRIM & WATERPROOF FILM»(ref-171647-S07647728922005050200000) .) Check the continuity when the power window sub-switch is turned to the UP position or DOWN position. Q: Is the power window sub-switch damaged? YES: Replace it, then go to Step 3 . NO: Go to Step 2 .
  2. STEP 2. Check the harness wires between power window sub-switch connector E-05 and connector block connector C-95. Q: Are there any damaged wires between power window sub-switch connector E-05 and connector block connector C-95? YES: Repair them, then go to Step 3 . NO: Go to Step 3 .
  3. STEP 3. Check symptoms Q: Can the power window sub-switch on the passenger's door open or close all door windows? YES: This diagnosis is complete. NO: Return to Step 1 .

Scheme 33

Scheme 33: INSPECTION PROCEDURE 4: None of the Door Windows are Opened or Closed by the Power Window Main Switc

Scheme 34

Scheme 34
  1. Damaged harness wires or connectors

Scheme 35

Scheme 35: DIAGNOSIS
  1. STEP 1. Check the power supply line at power window main switch connector E-12. Remove the power window main switch. (Refer to «DOOR TRIM & WATERPROOF FILM»(ref-171647-S07647728922005050200000) .) Measure at the harness side the voltage between terminal 6 and ground when the ignition switch is turned ON. Voltage should be approximately 12 volts (battery positive voltage). Q: Is the voltage approximately 12 volts? YES: Go to Step 3 . NO: Go to Step 2 .
  2. STEP 2. Check the harness wires between power window main switch connector E-12 and connector block connector C-89. Q: Are there any damaged wires between power window main switch connector E-12 and connector block connector C-89? YES: Repair them, then go to Step 3 . NO: Go to Step 3 . NOTE: After inspecting intermediate connector C-91, inspect the wire. If connector block connector C-91 is damaged, repair or replace it. Then go to Step 3.
  3. STEP 3. Check symptoms. Q: Can the power window main switch on the driver's door open or close all door windows? YES: This diagnosis is complete. NO: Return to Step 1 .

Scheme 36

Scheme 36: REMOVAL AND INSTALLATION

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Scheme 37: CLIP AND CLAW POSITIONS

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Scheme 38: POWER WINDOW MAIN SWITCH CHECK

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Scheme 41: POWER WINDOW SUB SWITCH CHECK

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Scheme 43: REMOVAL AND INSTALLATION

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Scheme 44: >> A << POWER WINDOW MOTOR/WINDOW REGULATOR ASSEMBLY INSTALLATION

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  1. Power window motor and window regulator assembly installation procedure - CAUTION: Do not operate the power window motor until the glass installation is finished. Connect the power window motor to the body-side harness connector, and then turn on the ignition switch. Continue to pull the power window switch until the power window motor stops. NOTE: Power window motor stops automatically and the limit switch incorporated in the power motor will be reset. Turn off the ignition switch, and then remove window motor from the body-side harness connector. Align the power window motor drive shaft and the square hole in the drum by the following procedure, while using the guide and the opening in the motor housing as a reference for the installation position. Align the square hole with the drive shaft by sliding the glass bracket (glass mounting section) or by turning the drum using a ratchet wrench [with a socket diameter of 12.7 mm (0.50 inches)]. Turn the drum to position the glass bracket as shown in the illustration. Support the drum and the guide with your hand while turning the drum, otherwise the wires may pull out of the drum. If the wires pull out of the drum, re-insert them by following the drum and regulator wire installation procedure. Align the guide and the opening of the motor housing, and slide the guide into the motor housing while holding the guide and drum. CAUTION: Make sure that the metal cover is installed securely and does not move, in order to stop the drum from vibrating. If the drum vibrates, the glass may not slide up and down smoothly, or it may fall down. Install the metal cover securely to housing.
  2. Drum and regulator wire installation procedure - Place the drum, guide and regulator on a work bench as shown in the illustration. Place the drum so that the square hole is facing upward. Place the guide so that the slits are facing upward. Place the regulator so that the glass bracket is facing downward. Position the glass bracket so that glass is in the fully-open position. Pass the springs over the wires, and then install the lowering wire to the guide first, followed by the lifting wire. (The lifting wire should be on top of the lowering wire.) Use some narrow-gauge wire [approximately 0.5 mm (0.02 inches) diameter] to compress the springs, and then tie the narrow-gauge wire to the slits in the guide. Insert the end of the lowering wire into the wire hole at the bottom of the drum, and then wrap the bottom so that there is no slackness in the wire. Install the lifting wire to the drum as following: Insert the end of the lifting wire into the wire hole at the top of the drum. Raise the front of the drum until the drum is vertical, and then position the lifting wire in the groove of the drum. Return the drum to its original position while holding the wires to make sure that they do not pull out. After installing the power window motor assembly to the window regulator assembly, cut and remove the wires witch are compressing the springs.
  3. Operation check - CAUTION: Do not operate the window regulator assembly before installing the window glass, otherwise the limit switch will be set. Window glass safety mechanism does not operate when the window glass is closed fully at first time. Install the window glass to the window regulator assembly. Close the window glass completely. NOTE: Closing the window glass completely will finish the adjustment of the limit switch. Check that the limit switch operates correctly.