DIFFICULT TO START/NO START (CRANKS OKAY)
- Check for minimum 8 volts present at battery while cranking engine.
- Using scan tool, check for immobilizer system Diagnostic Trouble Codes (DTCs).
- Using scan tool, check cranking speed (tach signal), power supply voltage, Crankshaft Position (CKP) sensor and Engine Coolant Temperature (ECT) sensor.
- Using scan tool, perform actuator test for fuel pump.
- Check for injector operating sound while cranking.
- Check ignition system.
- Check for injector clogging.
- Check for fuel contamination.
- Check compression pressure.
- Ensure electrical harness, connectors and wires are not broken, bent or loose.
ROUGH OR UNSTABLE IDLE
- If battery was recently disconnected, start and idle engine for 10 minutes, then recheck idle.
- If hunting, clean throttle body.
- Check Idle Air Control (IAC) motor.
- Check for vacuum leaks.
- Check PCV valve operation.
- Check for injector operation sound.
- Check fixed Speed Adjusting Screw (SAS).
- Using scan tool, check closed throttle position switch (if applicable), IAT sensor, BARO sensor, ECT sensor, EVAP purge solenoid, EGR solenoid, front and rear HO2Ss, power steering pressure switch, A/C switch, Park Neutral Position (PNP) switch and IAC motor position values.
- Check fuel pressure.
- Using scan tool, perform actuator tests for EGR solenoid and purge solenoid.
- Check ignition system.
- Check purge control system.
- Check compression pressure.
- Check for fuel contamination.
ENGINE HESITATES, OR POOR ACCELERATION
- Check for injector operation sound.
- Check ignition system.
- Using scan tool, check IAT sensor, BARO sensor, ECT sensor, TP sensor, and front and rear HO2Ss values.
- Using scan tool, perform actuator tests for fuel injectors and EGR solenoid.
- Check fuel pressure.
- Check for vacuum leaks.
- Check PCV valve operation.
- Check for clogged injectors.
- Check ignition system.
- Check EGR system.
- Check compression.
- Check fuel filter and fuel line for clogging.
- Ensure electrical harness, connectors and wires are not broken, bent or loose.
ENGINE SURGES
- Using scan tool, perform actuator tests for fuel injectors.
- Check wiring between injectors and ECM/PCM.
- Check ignition timing.
- Using scan tool, check closed throttle position switch (if applicable), IAT sensor, BARO sensor, ECT sensor, TP sensor, EGR solenoid and front and rear HO2S values.
- Using scan tool, perform actuator test for EGR solenoid.
- Check fuel pressure.
- Check for vacuum leaks.
- Check PCV valve operation.
- Check for clogged injectors.
- Check ignition system.
- Check EGR system.
DETONATION OR KNOCKING
- Check spark plugs for correct heat range.
- Check fuel quality/octane.
- Check for fuel contamination.
- Check for intake system air leaks.
- Check for carbon build-up in cylinders.
- Check if head or deck has been resurfaced.
POOR FUEL MILEAGE
- Check fuel system enters closed loop operation.
- Check engine coolant temperature sensor.
- Check intake air temperature sensor.
- Check barometric pressure sensor (if applicable).
- Check manifold absolute pressure sensor (if applicable).
- Check throttle position sensor.
- Check front Heated Oxygen Sensor (HO2S).
- Check fuel pressure.
- Check ignition timing.
- Check camshaft timing.
- Check compression pressure.
- Check for fuel injector leakage.
- Check fuel system for leaks.
Intermittent Simulation
To reproduce conditions creating an intermittent fault, use following methods
- Lightly vibrate component.
- Heat component.
- Wiggle or bend wiring harness.
- Spray component with water mist.
- Remove/apply vacuum source.
Monitor circuit/component voltage or resistance while simulating intermittent fault. If engine is running, monitor for diagnostic trouble codes. Use test results to identify a faulty component or circuit.