Hard Failures
Hard failures cause MIL to come on and remain on until failure is repaired. If MIL comes on and remains on (MIL may flash) during vehicle operation, cause of failure may be determined by using DTCs. See DIAGNOSTIC TROUBLE CODES (DTCS) . If a sensor fails, PCM will use a substitute value in its calculations to continue engine operation. In this condition (limp-in mode), vehicle is functional, but loss of good driveability may result.
Intermittent Failures
Intermittent failures may cause MIL to flicker or come on and go out after intermittent DTC goes away. However, corresponding DTC will be retained in PCM memory. If related DTC does not reoccur within a certain time frame, related DTC will be erased from PCM memory. Intermittent failures may be caused by a sensor, connector or wiring problems. See INTERMITTENTS in TESTS W/O CODES - 2.0L NON-TURBO article.
SERVICE PRECAUTIONS
Before proceeding with diagnosis, following precautions must be observed
- Ensure vehicle has a fully charged battery and functional charging system.
- Visually inspect connectors and circuit wiring being worked on.
- DO NOT disconnect battery or PCM. This will erase any DTCs stored in PCM.
- DO NOT cause short circuits when performing electrical tests. This will set additional DTCs, making diagnosis of original problem more difficult.
- DO NOT use a test light in place of a voltmeter.
- When checking for spark, ensure coil wire is NOT more than 1/4" from chassis ground. If coil wire is more than 1/4" from chassis ground, damage to vehicle electronics and/or PCM may result.
- DO NOT prolong testing of fuel injectors. Engine may hydrostatically (liquid) lock.
- When a vehicle has multiple DTCs, always repair lowest number DTC first.
Using MIL
- Before entering on-board diagnostics, see «SERVICE PRECAUTIONS»(ref-19159-S32139926002001010800000) . Turn ignition on, off, on, off and on within 5 seconds. Record 2-digit DTCs as displayed by flashing MIL. Go to next step.
- A constant repetition of short flashes indicates system is normal. If system is abnormal, signals will appear on MIL as long and short flashes. Long flashes represent tens; short flashes represent ones. For example, 4 long flashes and 3 short flashes indicate DTC 43. After recording DTCs, proceed to «DIAGNOSTIC TROUBLE CODES (DTCS)»(ref-19159-S00789719072001010800000) .
Note. Although other scan tools are available, manufacturers recommend using a proprietary scan tool to retrieve DTCs. Chrysler Corp. and Eagle recommend using Chrysler's Diagnostic Readout Box III (DRB III) scan tool. Mitsubishi recommends using Multi-Use Tester II (MUT II) scan tool.
CLEARING DTCS
| CAUTION | When battery is disconnected, vehicle computer and memory systems may lose memory data. Driveability problems may exist until computer systems have completed a relearn cycle. |
To clear DTCs using a scan tool, refer to owners manual supplied with scan tool. If scan tool is not available, DTCs may also be cleared by disconnecting negative battery cable or PCM for at least 15 seconds, allowing PCM to clear DTCs. Reconnect negative battery cable and check for DTCs to confirm repair.
DTCS
Note. DTCs listed below are retrieved using Multi-Use Tester II(MUT II) scan tool. To translate MUT II DTCs to generic scan tool DTCs or MIL DTCs, see DTCS table.
| DTC | Description | Possible Cause |
|---|---|---|
| 01 | No Camshaft Position (CMP) Sensor Signal At PCM | Faulty CMP Sensor, Connector Or Harness |
| 02 | Internal Powertrain Control Module (PCM) Failure | Faulty PCM |
| 05 | Charging System Voltage Too Low | Generator Drive Belt, Connector Or Harness, Or Faulty Generator |
| 06 | Charging System Voltage Too High | Connector Or Harness, Or Faulty Generator |
| 10 | Multiport Fuel Injection (MFI) Relay Control Circuit Failure | Connector Or Harness, Or Faulty MFI Relay |
| 11 | Generator Field Not Switching Properly | Connector Or Harness, Or Faulty Generator |
| 16 | Air Conditioning (A/C) Clutch Relay Circuit Failure | Connector Or Harness, Or Faulty A/C Clutch Relay |
| 17 | Exhaust Gas Recirculation (EGR) Solenoid Circuit Failure | Connector Or Harness, Or Faulty EGR Solenoid |
| 18 | Evaporative (Evap) Solenoid Circuit Failure | Connector Or Harness, Or Faulty EVAP Solenoid |
| 19 | Injector No. 3 Control Circuit Failure | Connector Or Harness, Or Faulty Injector |
| 20 | Injector No. 2 Control Circuit Failure | Connector Or Harness, Or Faulty Injector |
| 21 | Injector No. 1 Control Circuit Failure | Connector Or Harness, Or Faulty Injector |
| 25 | Idle Air Control (IAC) Motor Circuit Failure | Connector Or Harness, Or Faulty IAC Motor |
| 26 | Throttle Position (TP) Sensor Voltage Low | Connector Or Harness, Or Faulty TP Sensor |
| 27 | Throttle Position (TP) Sensor Voltage High | Connector Or Harness, Or Faulty TP Sensor |
| 30 | Engine Coolant Temperature (ECT) Sensor Voltage Too Low | Connector Or Harness, Or Faulty ECT Sensor |
| 31 | Engine Coolant Temperature (ECT) Sensor Voltage Too High | Connector Or Harness, Or Faulty ECT Sensor |
| 32 | Upstream Heated Oxygen Sensor (HO2S) Stays At Center | Connector Or Harness, Or Faulty HO2S |
| 33 | Engine Is Cold Too Long | Engine Coolant Temperature (ECT) Sensor Connector Or Harness, Faulty ECT Sensor Or Thermostat |
| 35 | No Vehicle Speed Sensor (VSS) Signal | Connector Or Harness, Or Faulty VSS |
| 36 | Manifold Absolute Pressure (MAP) Sensor Voltage Too Low | Connector Or Harness, Or Faulty MAP Sensor |
| 37 | Manifold Absolute Pressure (MAP) Sensor Voltage Too High | Connector Or Harness, Or Faulty MAP Sensor |
| 39 | No Change In Manifold Absolute Pressure (MAP) From Start To Run | Connector Or Harness, Or Faulty MAP Sensor |
| 40 | No Crankshaft Position (CKP) Sensor Reference Signal At PCM | Connector Or Harness, Or Faulty CKP Sensor |
| 42 | Ignition Coil No. 2 Primary Circuit Failure | Connector Or Harness, Or Faulty Ignition Coil |
| 43 | Ignition Coil No. 1 Circuit Failure | Connector Or Harness, Or Faulty Ignition Coil |
| 44 | No Multiport Fuel Injection (MFI) Relay Output At PCM | Connector Or Harness, Or Faulty MFI Relay |
| 46 | Exhaust Gas Recirculation (EGR) System Failure | Connector Or Harness, EGR Tube Clogged, Faulty Electric EGR Transducer Solenoid, EGR Valve Or Faulty Vacuum Hoses |
| 48 | PCM Failure, SRI Miles Not Stored | Replace PCM |
| 49 | PCM Failure, EEPROM Write Denied | Replace PCM |
| 57 | Intake Air Temperature (IAT) Sensor Voltage Low | Connector Or Harness, Or Faulty IAT Sensor |
| 58 | Intake Air Temperature (IAT) Sensor Voltage High | Connector Or Harness, Or Faulty IAT Sensor |
| 59 | Knock Sensor (KS) No. 1 Circuit Failure | Connector Or Harness, Or Faulty KS |
| 61 | Injector No. 4 Control Circuit Failure | Connector Or Harness, Or Faulty Injector |
| 62 | Upstream Heated Oxygen Sensor (HO2S) Shorted To Voltage | Connector Or Harness, Or Faulty Upstream HO2S |
| 68 | PCM Failure, SPI Communications | Replace PCM |
| 71 | Battery Temperature (BT) Sensor Volts Out Of Limit | Connector Or Harness, Faulty BT Sensor Or PCM |
| 92 | Low Speed Fan Control Relay Circuit Failure | Connector Or Harness, Or Faulty Low Speed Fan Relay |
| 93 | High Speed Fan Control Relay Circuit Failure | Connector Or Harness, Or Faulty High Speed Fan Relay |
| 96 | No CCD Message From Automatic Transaxle Control Module (TCM) | Connector Or Harness |
| 101 | Fuel Pump Relay Control Circuit Failure | Connector Or Harness, Or Faulty Fuel Pump Relay |
| 102 | Upstream Heated Oxygen Sensor (HO2S) Response Failure | Connector Or Harness, Or Faulty Upstream HO2S |
| 103 | Upstream Heated Oxygen Sensor (HO2S) Heater Failure | Connector Or Harness, Or Faulty Upstream HO2S |
| 104 | Downstream Heated Oxygen Sensor (HO2S) Stays At Center (M/T) | Connector Or Harness, Faulty Downstream HO2S Or Fuel System |
| 105 | Downstream Heated Oxygen Sensor (HO2S) Failure | Connector Or Harness, Or Faulty Downstream HO2S |
| 106 | Multiple Cylinder Misfire | Connector Or Harness, Faulty Ignition Coil, Spark Plug, Ignition Circuit, Injector, Upstream HO2S, Compression Pressure, Timing Belt, CKP Sensor, Air Intake System, Or Fuel Pressure |
| 107 | Cylinder No. 1 Misfire | Faulty Spark Plug, Injector, Compression Pressure, Or Air Intake System |
| 108 | Cylinder No. 2 Misfire | Faulty Spark Plug, Injector, Compression Pressure, Or Air Intake System |
| 109 | Cylinder No. 3 Misfire | Faulty Spark Plug, Injector, Compression Pressure, Or Air Intake System |
| 110 | Cylinder No. 4 Misfire | Faulty Spark Plug, Injector, Compression Pressure, Or Air Intake System |
| 112 | Catalytic Converter Efficiency Failure | Faulty Exhaust Manifold Or Catalytic Converter |
| 113 | Evaporative (EVAP) Purge Flow Monitor Failure | Clogged Purge Line Or EVAP Emission Canister, Faulty EVAP Purge Solenoid Or Vacuum Hose |
| 114 | Park Neutral Position (PNP) Switch Failure (A/T) | Replace PCM |
| 115 | Power Steering Pressure (PSP) Switch Failure | Connector Or Harness, Or Faulty PSP Switch |
| 118 | Fuel System Rich | Intake Air Leaks, Faulty MAP Sensor Output, Injector, Fuel Pressure, Or HO2S |
| 119 | Fuel System Lean | Cracked Exhaust Manifold, Faulty IAT Or ECT Sensor |
| 126 | Downstream Heated Oxygen Sensor (HO2S) Shorted To Voltage | Connector Or Harness, Or Faulty Downstream HO2S |
| 128 | Closed Loop Temperature Not Reached | Faulty ECT Sensor Connector Or Harness, Faulty ECT Sensor Or Thermostat |
| 132 | Throttle Position (TP) Sensor Voltage Does Not Agree With MAP | Connector Or Harness, Faulty TP Or MAP Sensor Output |
| 133 | Timing Belt Skipped One Tooth Or More | Connectors Or Harness, CKP Sensor, Timing Belt, Or CMP Sensor |
| 135 | No 5 Volts To Manifold Absolute Pressure (MAP) Sensor | Connector Or Harness, Or Faulty MAP Sensor |
| 136 | No 5 Volts To Throttle Position (TP) Sensor | Connector Or Harness, Or Faulty TP Sensor |
| 137 | Electronic Automatic Transaxle (EATX) Controller DTC Present | Connector Or Harness |
| 138 | Target Idle Not Reached Plus Or Minus 200 RPM | Connector Or Harness, Or Faulty IAC Motor |
| 139 | High Speed Radiator Fan Control Relay Circuit | Connector Or Harness, Or Faulty High Speed Radiator Fan Relay |
| 146 | 5 Volt Supply Output Too Low | Connector Or Harness |
| 149 | Fuel Level Sending Unit Volts Too Low | Connector Or Harness, Or Faulty Fuel Level Sensor |
| 150 | Fuel Level Sending Unit Volts Too High | Connector Or Harness, Or Faulty Fuel Level Sensor |
| 151 | Fuel Level Sending Unit No Change Over Miles | Connector Or Harness, Or Faulty Fuel Level Sensor |
| 153 | Battery Temperature (BT) Sensor Voltage Too Low | Replace PCM |
| 154 | Battery Temperature (BT) Sensor Voltage Too High | Replace PCM |
| 155 | Upstream Heated Oxygen Sensor (HO2S) Voltage Grounded | Connector Or Harness, Or Faulty Upstream HO2S |
| 156 | Downstream Heated Oxygen Sensor (HO2S) Voltage Grounded | Connector Or Harness, Or Faulty Downstream HO2S |
| 157 | Intermittent Loss Of Camshaft Position (CMP) Sensor Signal Or Crankshaft Position (CKP) Sensor Signal | Connector Or Harness |
| 160 | Evaporative (EVAP) Leak Monitor Small Leak Detected | Faulty Fuel Tank, Purge Line Or EVAP Emission Vent Solenoid |
| 161 | Evaporative (EVAP) Leak Monitor Large Leak Detected | Faulty Fuel Tank, Purge Line Or EVAP Emission Vent Solenoid |
| 183 | Evaporative (EVAP) Emission Vent Solenoid Circuit | Connector Or Harness, Or Faulty EVAP Emission Vent Solenoid |
| 184 | Evaporative (EVAP) Emission Vent Solenoid Switch Or Mechanical Fault | Connector Or Harness, Vacuum Hose Routing, Or Faulty EVAP Emission Vent Solenoid |
| 187 | Evaporative (EVAP) Leak Monitor Pinched Hose Found | Faulty Purge Line Or EVAP Emission Vent Solenoid |
DIAGNOSTIC TROUBLE CODE (DTC) INDEX
| MUT II DTC | Generic Scan Tool DTC | MIL DTC |
|---|---|---|
| 01 | P0340 | 54 |
| 02 | P0605 | 53 |
| 05 | NA | 47 |
| 06 | NA | 46 |
| 10 | NA | 42 |
| 11 | NA | 41 |
| 16 | NA | 33 |
| 17 | P0403 | 32 |
| 18 | P0443 | 31 |
| 19 | P0203 | 27 |
| 20 | P0202 | 27 |
| 21 | P0201 | 27 |
| 25 | P0505 | 25 |
| 26 | P0122 | 24 |
| 27 | P0123 | 24 |
| 30 | P0117 | 22 |
| 31 | P0118 | 22 |
| 32 | P0134 | 21 |
| 33 | NA | 17 |
| 35 | P0500 | 15 |
| 36 | P0107 | 14 |
| 37 | P0108 | 14 |
| 39 | P1297 | 13 |
| 40 | P0335 | 11 |
| 42 | P0352 | 43 |
| 43 | P0351 | 43 |
| 44 | NA | 42 |
| 46 | P0401 | 32 |
| 48 | P1697 | 62 |
| 49 | P1696 | 63 |
| 57 | P0112 | 23 |
| 58 | P0113 | 23 |
| 59 | P0325 | 16 |
| 61 | P0204 | 27 |
| 62 | P0132 | 21 |
| 68 | P0605 | 53 |
| 71 | NA | 44 |
| 92 | P1490 | 35 |
| 93 | P1489 | 35 |
| 96 | P1698 | 66 |
| 101 | P0220 | 42 |
| 102 | P0133 | 21 |
| 103 | P0135 | 21 |
| 104 | P0139 | 21 |
| 105 | P0141 | 21 |
| 106 | P0300 | 43 |
| 107 | P0301 | 43 |
| 108 | P0302 | 43 |
| 109 | P0303 | 43 |
| 110 | P0304 | 43 |
| 112 | P0422 | 64 |
| 113 | P0441 | 31 |
| 114 | P1899 | 37 |
| 115 | P0551 | 65 |
| 118 | P0172 | 52 |
| 119 | P0171 | 51 |
| 126 | P0138 | 21 |
| 128 | P0125 | 17 |
| 129 | P0140 | NA |
| 132 | P0121 | 24 |
| 133 | P1390 | 11 |
| 135 | P1296 | 14 |
| 136 | P1295 | 24 |
| 137 | P0700 | 45 |
| 138 | P1294 | 25 |
| 139 | P1487 | 35 |
| 146 | P1496 | 14 |
| 149 | NA | 42 |
| 150 | NA | 42 |
| 151 | NA | 42 |
| 153 | P1493 | 44 |
| 154 | P1392 | 44 |
| 155 | P0131 | 21 |
| 156 | P0137 | 21 |
| 157 | P1391 | 11 |
| 160 | P0442 | 31 |
| 161 | P0455 | 31 |
| 183 | P1495 | 31 |
| 184 | P1494 | 31 |
| 187 | P1486 | 31 |
DTCS
INTERMITTENT DTCS
This procedure applies if you have been sent here from diagnostic tests and have just attempted to simulate the condition that initially set the DTC. The following additional checks may assist in identifying a possible intermittent problem
- Visually inspect related wiring harness connectors for broken, bent pushed out or corroded terminals.
- Visually inspect related wiring harness for chafed, pierced or partially broken wires.
- Check all pertinent technical service bulletins.
No Communication With All Systems
Check voltage between DLC terminal No. 16 and ground. If battery voltage does not exist, check junction connectors and wiring harness between DLC and power supply. If battery voltage exists, check continuity between DLC terminal No. 4 and ground and between terminal No. 5 and ground. If continuity exists, replace scan tool. If continuity does not exist, check wiring harness between DLC and ground.
No Communication With PCM
- Check junction connectors and wiring harness between PCM and DLC. If wiring and connectors are okay, disconnect PCM connector. Turn ignition on. Check voltage between PCM connector terminal No. 2 (Black/Red wire) and ground. If battery voltage exists, go to next step. If battery voltage does not exist, check MFI relay connector and wiring harness between MFI relay connector and PCM.
- Check continuity between PCM connector terminal No. 12 (Black wire) and ground. If continuity exists, go to next step. If continuity does not exist on any circuit, check wiring harness between PCM and ground.
- Check voltage between PCM connector terminal No. 14 (Black/White wire) and ground. If battery voltage exists, check PCM connector. If PCM connector is okay, replace PCM. If battery voltage does not exist, check wiring harness between PCM and battery.
MIL Does Not Come On
- Using scan tool, perform SENSOR READ TEST No. 10 (battery voltage). If battery voltage does not exist, go to step 3). If battery voltage exists, turn ignition off. Disconnect PCM connector. Connect jumper wire between PCM connector terminal No. 36 (Green/Red wire) and ground.
- Turn ignition on. If MIL comes on, check PCM connector. If PCM connector is okay, replace PCM. If MIL does not come on, check for open bulb. If bulb is okay, go to step 6).
- Disconnect PCM connector. Turn ignition on. Check voltage between PCM terminal No. 2 (Black/Red wire) and ground. If battery voltage exists, go to next step. If battery voltage does not exist, check MFI relay connector and wiring harness between MFI relay connector and PCM.
- Check continuity between PCM connector terminal No. 12 (Black wire) and ground. If continuity exists, go to next step. If continuity does not exist on any circuit, check wiring harness between PCM and ground.
- Check voltage between PCM connector terminal No. 14 (Black/White wire) and ground. If battery voltage exists, check PCM connector. If PCM connector is okay, replace PCM. If battery voltage does not exist, check wiring harness between PCM and battery.
- Disconnect instrument panel connector C06. See «INSTRUMENT PANEL»(ref-26428) article in ACCESSORIES & EQUIPMENT section. Turn ignition on. Check voltage between instrument panel connector C06 terminal No. 10 (Black/White wire) and ground. If battery voltage exists, check junction connectors and wiring harness between instrument panel connector and PCM. If battery voltage does not exist, check power supply circuit to check engine light.
MIL Stays On
- Using scan tool, check for stored DTCs. See «ENTERING ON-BOARD DIAGNOSTICS»(ref-19159-S24290310612001010800000) under SELF-DIAGNOSTIC SYSTEM. If no DTCs are displayed, go to next step. If DTCs are displayed, record all DTCs and go to appropriate tests.
- Disconnect PCM connector. Disconnect instrument panel connector C04. See «INSTRUMENT PANEL»(ref-26428) article in ACCESSORIES & EQUIPMENT section. Check continuity between instrument panel connector C04 terminal No. 51 (Green/Red wire) and ground. If continuity exists, check wiring harness between instrument panel connector and PCM. If continuity does not exist, replace PCM.
Automatic Transaxle
- Using scan tool, perform SENSOR READ TEST No. 65 (VSS). Test drive vehicle. If vehicle speed is not displayed on scan tool, go to next step. If vehicle speed is displayed on scan tool, replace PCM.
- Check PCM connector, TCM connector and wiring harness between PCM and TCM. If wiring and connectors are okay, repair transaxle control system as necessary.
Manual Transaxle
- Disconnect VSS connector. Turn ignition on. Check voltage between VSS connector terminal No. 1 (Yellow wire) and ground. If voltage is not 8.5-9.5 volts, go to step 3). If voltage is as specified, go to next step.
- Check continuity between VSS connector terminal No. 2 (Black/Green wire) and ground. If continuity exists, go to step 3). If continuity does not exist, check PCM connector, junction connectors and wiring harness between PCM and VSS connector.
- Check VSS connector, PCM connector, junction connector and wiring harness between PCM and VSS connector. If wiring and connectors are okay, using scan tool, perform SENSOR READ TEST No. 65 (VSS). Test drive vehicle. If vehicle speed is not displayed on scan tool, replace VSS.
SUMMARY
If no hard DTCs (or only pass DTCs) are present, driveability symptoms exist, or intermittent DTCs exist, proceed to TESTS W/O CODES - 2.0L NON-TURBO article for diagnosis by symptom (i.e., ROUGH IDLE, NO START, etc.) or intermittent diagnostic procedures.