Repair manual
MINI Cooper Clubman I рестайлинг Repair Manual
Step-by-step repair and maintenance instructions for the MINI Cooper Clubman I рестайлинг (2010–2014): removal, installation, adjustment, diagnostics and parameter checks with illustrations.
91sections
3579articles
ENManual language
- 00 DANGER OF POISONING IF OIL IS INGESTED/ABSORBED THROUGH THE SKIN
- 00 RISK OF INJURY IF OIL COMES INTO CONTACT WITH EYES AND SKIN
- 00 SAFETY INSTRUCTIONS FOR HANDLING OIL
- 23.. UNIVERSAL TRANSMISSION BRACKET
- 24 00... OVERVIEW OF TRANSMISSION HOUSING (AISIN)
- 24 00 031 REMOVING AND INSTALLING TRANSMISSION (AISIN)
- 24 00 051 INSTALLING AN EXCHANGE TRANSMISSION (AISIN)
- 23 11 TRANSMISSION DESIGNATIONS
- 24 11 012 REMOVING AND INSTALLING/SEALING OR REPLACING TRANSMISSION FLUID SUMP (AISIN)
- 24 11 040 REMOVING AND INSTALLING/REPLACING TRANSMISSION OIL COOLER (AISIN)
- 24 11 170 REPLACING TRANSMISSION BREATHER
- 24 12 110 REMOVING AND INSTALLING/REPLACING SELECTOR SHAFT RADIAL SEAL (AISIN)
- 24 10 006 REMOVING AND INSTALLING/REPLACING GEAR POSITION SWITCH (AISIN)
- 24 10 018 ADJUSTING SELECTOR LEVER (AISIN)
- 25 1.... SHIFTLOCK TROUBLESHOOTING (AISIN)
- 24 21 220 REMOVING RADIAL SHAFT SEAL OF LEFT AXLE SHAFT (AISIN)
- 24 21 230 REMOVING RADIAL SHAFT SEAL OF RIGHT AXLE SHAFT (AISIN)
- 24 21 515 REPLACING RADIAL SHAFT SEAL FOR DRIVE SHAFT (AISIN)
- 24 30 010 REMOVING AND INSTALLING/REPLACING HYDRAULIC SELECTOR UNIT (AISIN)
- 24 31 151 REMOVING AND INSTALLING/REPLACING TRANSMISSION OIL STRAINER (AISIN)
- 24 34... Notes on mechatronics (GA8HP45Z)
- 24 35 508 REPLACING WIRING HARNESS IN AUTOMATIC TRANSMISSION (AISIN)
- 24 35 560 REPLACING SPEED SENSOR (OUTPUT) (AISIN)
- 24 35 565 REPLACING SPEED SENSOR (INPUT) (AISIN)
- 24 40 012 REMOVING AND INSTALLING / REPLACING TORQUE CONVERTER (AISIN)
- 24 61 500 REMOVING AND INSTALLING OR REPLACING EGS CONTROL UNIT
- 00 Danger of poisoning if oil is ingested/absorbed through the skin
- 00 Risk of injury if oil comes into contact with eyes and skin
- 00 Safety instructions for handling oil
- 23... Universal MINI transmission bracket
- 24 00 031 Removing and installing transmission (AISIN)
- 24 00 051 Installing replacement transmission (AISIN)
- 23 11 Transmission designations
- 24 11 012 Removing and installing/sealing or replacing transmission fluid sump (AISIN)
- 24 11 040 Removing and installing/replacing transmission fluid cooler (AISIN)
- 24 11 170 Replacing transmission breather
- 24 21 515 Replacing radial shaft seal for drive shaft (AISIN)
- 24 30 010 Removing and installing/replacing hydraulic selector unit (AISIN)
- 24 35 508 Replacing wiring harness in automatic transmission (AISIN)
- 24 35 560 Replacing speed sensor (output) (AISIN)
- 24 35 565 Replacing speed sensor (input) (AISIN)
- 24 12 110 Removing and installing/replacing selector shaft radial seal (AISIN)
- 24 10 006 Removing and installing/replacing gear position switch (AISIN)
- 24 10 018 Adjusting selector lever (AISIN)
- 25 1.... Shiftlock troubleshooting (AISIN)
- 24 21 220 Removing radial shaft seal of left axle shaft (AISIN)
- 24 21 230 Removing radial shaft seal of right axle shaft (AISIN)
- 24 31 151 Removing and installing/replacing transmission fluid strainer (AISIN)
- 24 40 012 Removing and installing / replacing torque converter (AISIN)
- 24 61 500 Removing and installing or replacing EGS control unit
- 24 0 010 Fixture
- 24 0 020 Oil pressure test accessories
- 24 0 030 Adapter
- 24 0 040 Retaining fixture
- 24 0 050 Extractor grip
- 24 0 070 Adapter
- 24 0 080 Funnel
- 24 0 090 Drift
- 24 0 110 Drift
- 24 0 120 Attachment for trolley
- 24 0 130 Take-up support for transmission
- 24 0 140 Pipe manifold
- 24 0 150 Mounting bracket
- 24 0 170 Support
- 24 0 180 Support
- 24 0 190 Holding fixture
- 24 0 200 Support
- 24 0 250 Take-up support for transmission
- 24 1 010 Installation sleeve
- 24 1 050 Impact bush
- 24 1 060 Impact bush
- 24 1 070 Impact bush
- 24 1 080 Bush (aluminium)
- 24 1 090 Impact bush
- 24 1 100 Impact bush
- 24 1 110 Socket with magnet
- 24 1 120 Gauge
- 24 1 170 Pin wrench
- 24 1 180 Fixture
- 24 1 190 Drift
- 24 1 200 Installation sleeve
- 24 1 210 Retaining plate for disc package
- 24 1 220 Take-up support for drive flange
- 24 1 230 Pressing tool
- 24 1 240 Measuring device
- 24 1 250 Lifting gear
- 24 1 260 Removal and mounting fixture
- 24 1 270 Removal and mounting fixture
- 24 1 280 Removal and mounting fixture
- 24 1 290 Wedges
- 24 1 300 Impact tool
- 24 1 310 Releasing tool
- 24 1 390 Drift
- 24 2 020 Tool
- 24 2 030 Tool
- 24 2 040 Tool
- 24 2 050 Extractor grip
- 24 2 140 Tensioning tool
- 24 2 310 Tool kit for removing and installing reverse gear piston
- 24 2 320 Box spanner
- 24 2 330 1/2" open-ended spanner
- 24 2 390 Covering cap
- 24 3 040 Gauge
- 24 3 050 Gauge
- 24 3 140 Drive bush
- 24 3 150 Drive bush
- 24 4 000 Assembly grip (2)
- 24 4 070 Fixture
- 24 4 080 Fixture
- 24 4 090 Drift
- 24 4 100 Drift
- 24 4 110 Spanner
- 24 4 120 Fixture
- 24 4 130 Locating tool
- 24 4 160 Support bracket
- 24 4 200 Drift and slip bush
- 24 4 210 Socket WAF 46
- 24 4 220 Extractor
- 24 4 230 Drift
- 24 4 240 Torx wrench T55
- 24 4 260 Handle (2 x)
- 24 4 280 Extractor
- 24 4 290 Drift
- 24 4 300 Drift
- 24 5 120 Tool
- 24 5 140 Centering pin
- 24 5 150 Centering pin with thread (2)
- 24 5 160 Centering pins
- 24 5 190 Adapter
- 24 5 200 Impact bush
- 24 5 210 Holder
- 24 5 220 Holder
- 24 5 230 Assembly ring
- 24 5 240 Holder
- 24 5 250 Bush
- 24 5 260 Extractor tool
- 24 5 270 Bush
- 24 5 350 Take-up support for automatic transmission
- 24 5 400 Drift
- 24 5 490 Slip sleeve (5)
- 24 6 000 Test cable, 8-pin
- 24 6 010 Test cable, 9-pin
- 24 6 020 Test cable, 14-pin
- 24 6 060 Test cable, 16-pin
- 24 6 070 Test cable, 20-pin
- 24 6 080 Test lead, 16-pin
- 24 8 100 Adapter
- 24 8 110 Drift
- 24 8 120 Rubber profile
- 24 8 130 Drift
- 24 0 010 Fixture
- 24 0 020 Oil pressure test accessories
- 24 0 030 Adapter
- 24 0 040 Retaining fixture
- 24 0 050 Extractor grip
- 24 0 070 Adapter
- 24 0 080 Funnel
- 24 0 090 Drift
- 24 0 110 Drift
- 24 0 120 Attachment for trolley
- 24 0 130 Take-up support for transmission
- 24 0 140 Pipe manifold
- 24 0 150 Mounting bracket
- 24 0 170 Support
- 24 0 180 Support
- 24 0 190 Holding fixture
- 24 0 200 Support
- 24 0 250 Take-up support for transmission
- 24 1 010 Installation sleeve
- 24 1 050 Impact bush
- 24 1 060 Impact bush
- 24 1 070 Impact bush
- 24 1 080 Bush (aluminum)
- 24 1 090 Impact bush
- 24 1 100 Impact bush
- 24 1 110 Socket with magnet
- 24 1 120 Gauge
- 24 1 170 Pin wrench
- 24 1 180 Fixture
- 24 1 190 Drift
- 24 1 200 Installation sleeve
- 24 1 210 Retaining plate for disc package
- 24 1 220 Take-up support for drive flange
- 24 1 230 Pressing tool
- 24 1 240 Measuring device
- 24 1 250 Lifting gear
- 24 1 260 Removal and mounting fixture
- 24 1 270 Removal and mounting fixture
- 24 1 280 Removal and mounting fixture
- 24 1 290 Wedges
- 24 1 300 Impact tool
- 24 1 310 Releasing tool
- 24 1 370 Locating fixture
- 24 2 020 Tool
- 24 2 030 Tool
- 24 2 040 Tool
- 24 2 050 Extractor grip
- 24 2 140 Tensioning tool
- 24 2 310 Tool kit for removing and installing reverse gear piston
- 24 2 320 Box spanner
- 24 2 330 1/2" open-ended spanner
- 24 2 350 Extractor
- 24 2 360 Drift
- 24 2 390 Covering cap
- 24 3 040 Gauge
- 24 3 050 Gauge
- 24 3 140 Drive bush
- 24 3 150 Drive bush
- 24 4 000 Assembly grip (2)
- 24 4 070 Fixture
- 24 4 080 Fixture
- 24 4 090 Drift
- 24 4 100 Drift
- 24 4 110 Spanner
- 24 4 120 Fixture
- 24 4 130 Locating tool
- 24 4 160 Support bracket
- 24 4 200 Drift and slip bush
- 24 4 210 Socket WAF 46
- 24 4 220 Extractor
- 24 4 230 Drift
- 24 4 240 Torx wrench T55
- 24 4 260 Handle (2 x)
- 24 4 280 Extractor
- 24 4 290 Drift
- 24 4 300 Drift
- 24 4 340 Lever
- 24 4 350 Socket, Torx special profile section
- 24 4 360 Extractor
- 24 4 370 Drift
- 24 4 380 Bushing with nut
- 24 4 390 Extractor
- 24 4 400 Drift
- 24 5 120 Tool
- 24 5 140 Centering pin
- 24 5 150 Centering pin with thread (2)
- 24 5 160 Centering pins
- 24 5 190 Adapter
- 24 5 200 Impact bush
- 24 5 210 Holder
- 24 5 220 Holder
- 24 5 230 Assembly ring
- 24 5 240 Holder
- 24 5 250 Bush
- 24 5 260 Extractor tool
- 24 5 270 Bush
- 24 5 350 Take-up support for automatic transmission
- 24 5 360 Fixture
- 24 5 400 Drift
- 24 5 490 Slip sleeve (5)
- 24 6 000 Test cable, 8-pin
- 24 6 010 Test cable, 9-pin
- 24 6 020 Test cable, 14-pin
- 24 6 060 Test cable, 16-pin
- 24 6 070 Test cable, 20-pin
- 24 6 080 Test lead, 16-pin
- 24 8 100 Adapter
- 24 8 110 Drift
- 24 8 120 Rubber profile
- 24 8 130 Drift
- 00 Safety information for working on vehicles with automatic engine start-stop function (MSA)
- Observe safety precautions when working on MSA vehicles
- When working with diagnosis tools
- 1. General notes
- 2. Auxiliary materials and tools
- 3. Preparations
- 4.1 Moist bonding
- 4.2 Dry bonding
- 4.1 Components without pre-fitted adhesive tape
- 4.2 Components with pre-fitted adhesive tape
- 51 00... Safety instructions for working on cars with airbag systems
- 51 11 159 Installing/replacing number/license plate (without plate holder)
- 51 11 180 Removing and installing/replacing ornamental grille in bumper panel
- 51 11 156 Removing and installing front bumper panel
- 51 11 050 Removing and installing/replacing carrier for front bumper trim
- 51 11 152 Removing and installing/replacing center spoiler on bumper trim
- 51 11... Removing and installing/replacing cover for headlight washer unit on left
- 51 11 164 Removing and installing/replacing trim for bumper trim on left or right
- 51 11 157 Replacing bumper panel, front
- 51 11 300 Removing and installing/replacing center cover
- 51 12 156 Removing and installing rear bumper trim (until 08/2010)
- 51 12 156 Removing and installing rear bumper panel (from 08/2010)
- 51 12 050 Removing and installing/replacing support for rear bumper panel
- 51 12 825 Removing and installing/replacing guide for rear center bumper
- 51 12 801 Replacing bracket for rear bumper at left or right
- 51 12 070 Replacing center spoiler on rear bumper panel
- 51 12 157 Replacing rear bumper panel
- 51 13... Decal stripes on engine hood/bonnet
- Decal stripe position
- 51 13 102 Removing and installing/replacing cover on front left or right wheel arch
- 51 13 000 Removing and installing/replacing front grill center section
- 51 13 123 Removing and installing/replacing left cowl panel cover
- 51 13 124 Removing and installing/replacing right cowl panel cover
- 51 13 128 Removing and installing/replacing trim on cowl panel at top
- 51 13 003 Removing and installing/replacing trim on front grille
- 51 13 425 Removing and installing/replacing trim on left or right rear light
- 51 13 105 Removing and installing/replacing trim on rear left or right wheel arch
- 51 13 015 Removing and installing/replacing trim ring for left or right headlight
- 51 13 009 Removing and installing/replacing trim strip on engine hood/bonnet
- 51 13 085 Removing and installing/replacing trim strip on engine hood/bonnet (cowl panel)
- 51 13 091 Removing and installing/replacing trim strip on front left or right side panel
- 51 14... General notes for labelling with adhesive films
- Preparation
- Procedure for applying labels
- 51 14... Instructions for attaching number/letter designation combination
- Removing
- Assembly
- 51 14 002 Removing and installing/replacing front MINI badge
- Removing badge
- Fitting badge
- 51 14 012 Removing and installing/replacing rear MINI badge
- 51 14 110 Removing and installing/replacing rear model designation
- 51 16 060 Removing and installing or replacing interior rearview mirror
- Only replace with version with remote control for central locking
- 51 16 000 Removing and installing or replacing mirror on left or right front door
- 51 16 080 Removing and installing or replacing sun visor and left or right counter support
- 51 16 206 Removing and installing/replacing center armrest
- 51 16 160 Removing and installing/replacing center console trim
- 51 16 196 Removing and installing/replacing cover (armrest) for center armrest
- 51 16... Removing and installing/replacing damper for glovebox
- 51 16 345 Removing and installing/replacing glovebox button
- 51 16 365 Removing and installing/replacing glovebox lid
- 51 16 040 Removing and installing/replacing housing on left or right door mirror
- 51 16 041 Removing and installing/replacing protective cap on left or right exterior mirror
- 51 16 340 Removing and installing/replacing lock for right glovebox
- 51 16 218 Removing and installing/replacing rear storage compartment holder
- 51 16 200 Removing and installing/replacing storage compartment
- 51 16 026 Replacing mirror glass
- 51 21 004 Adjusting front left or right lock striker
- 51 21 280 Removing and installing or replacing door brake on left or right front door
- 51 21 225 Removing and installing or replacing inside door opener in left or right front door
- 51 21 170 Removing and installing or replacing outside handle from left or right front door
- 51 21 300 Removing and installing or replacing window cavity cover strip on outside of left or right front door
- 51 21 235 Removing and installing/replacing Bowden cable for inside door opener on left or right front door
- 51 21 140 Removing and installing/replacing complete lock cylinder in left or right front door
- 51 21 150 Blocking, if necessary initializing, car key in immobilizer control module
- 51 21 370 Removing and installing/replacing cover at bottom left or right on front door
- 51 21 090 Removing and installing/replacing door lock in left or right front door
- 51 21... Removing weather strip with special tool 00 9 324 at front or rear
- 51 21 003 Replacing door detent (lock striker), front left or right
- 51 21 351 Replacing window cavity cover strip on inside of front door
- 51 23... Adjusting/replacing bump stops
- 51 23 160 Removing and installing/replacing arrester hook on engine hood
- 51 23 212 Removing and installing/replacing cable for front engine hood/bonnet locks (in passenger compartment)
- 51 23 215 Removing and installing/replacing cable for front hood/bonnet locks (in engine compartment) on right and left
- 51 23 110 Removing and installing/replacing left hood/bonnet lock
- 51 23 265 Removing and installing/replacing left or right gas strut for engine compartment lid
- 51 23 200 Remove, install/replace lever with console for engine compartment lid catch
- 51 23 100 Removing and installing/replacing right engine compartment lid lock
- 51 24 004 Adjusting rear lid lock
- 51 24 080 Removing and installing/replacing drive unit for rear lid lock
- 51 24 095 Removing and installing/replacing emergency release for rear lid
- 51 24 090 Removing and installing/replacing left or right rear lid lock
- 51 24 070 Removing and installing/replacing retractor
- General information
- Dismantling
- 3.1 Preparation
- 3.2 Pre-treatment of bonding surfaces
- 3.3 Remove adhesive residue from the body and window glass
- 3.4 Installation of spacer (spacer buffer/dual-lock tapes)
- 3.5 Add-on part
- 3.6 Pre-treatment of new window glass
- 3.7 Version with inspection glass for vehicle identification number in windscreen
- 3.8 Nozzle preparation
- 3.9 Apply adhesive
- 3.10 Mounting the window glass
- 3.11 Adjusting the window glass
- 3.12 Fixing the window glass
- 3.13 Label
- 99 00...Touching up paintwork damage
- 51 31... Notes on window bonding
- General
- On-the-job safety
- Replacement of windscreens
- Storage temperature
- Adhesive
- When using accelerator (hot working, 3-hour system)
- Adhesive expiry date
- Adhesive disposal
- Accelerator (3-hour system)
- Bonding agent (activator)
- Bonding agent expiry date
- Application of bonding agent
- Removal of window glass
- Damage to paintwork in body aperture
- Preparation for installation
- Version with inspection glass for vehicle identification number in windscreen only
- Adhesive quantities
- Spacer buffers
- Installation
- The general rule is
- Hardening
- Vehicles with front passenger airbag
- Locate leaks
- Version with GPS navigation system 1 (up to 9/97)
- Version with rain sensor, rain/light sensor or rain/light solar sensor
- Version with automatic air conditioning
- Version with Head-Up Display (HUD)
- 51 31... Notes on window bonding repair kit
- Storage and processing of all consumables
- Expiry date of adhesive
- Hardening of adhesive
- 3.1 Minimum hardening time
- Disposal of adhesive
- Glass/paint activator (bonding agent)
- Expiry date of bonding agent
- Disposal of bonding agent
- Tools
- Consumables
- Storage of all consumables
- 51 31... Removing windscreen with "Roll Out 2000"
- Preparatory work
- Pulling cutting wire into vehicle
- Using wire starter
- Laying cutting wire around window glass
- Protecting vehicle passenger compartment
- Attaching wire in hoisting winch with double coil
- Starting the dismantling
- 51 31... Removing windows with an oscillating knife
- Removing from the inside
- Removal from outside
- 51 31... Window glass removal with wire pull handle
- Attach wire pull handles
- 51 31... Removing and installing/replacing retaining strip for cowl panel cover
- 51 31 000 Removing and installing/renewing windscreen
- 51 31 200 Removing and installing/replacing rear window
- 51 31 021 Removing and installing/replacing rubber frame for windscreen (top)
- 51 48... Removing and installing/replacing sound insulation on cowl panel/windscreen
- 51 31 045 Removing and installing/replacing trim on A-pillar, left or right
- 51 31 000 Removing and installing/replacing windscreen
- Fitting 3 spacer buffers (spacers)
- 51 31 015 Repairing damage to windscreens caused by pitting (stone chips) (clear and tinted laminated safety glass)
- 51 31...Instructions for repairing stone-chipped laminated safety glass windscreens (clear and tinted)
- 51 31... Repair instructions for laminated safety glass
- 51 32 153 Adjusting front left or right door window glass inclination
- Ideal setting, inclination (preload)
- Adjusting inclination (preload)
- 51 32 154 Adjusting left or right front door window glass
- Ideal adjustment, retraction depth
- Adjusting retraction depth
- 51 32 170 Removing and installing front left or right door window glass
- 51 33 000 Removing and installing (replacing) power window unit in left or right front door
- 51 37 154 Adjusting rear left or right side window
- Ideal adjustment
- Vertical adjustment (A) (retraction depth)
- Parallelism (B) (window tilt)
- Longitudinal adjustment (C)
- Gap between side window and side panel
- Pre-tension (D) of side window inclination
- 51 37 158 Adjusting rear left or right side window glass and power window regulator
- 51 37 000 Removing and installing complete rear left or right power window regulator
- Presettings after fitting power window regulator
- 51 37 240 Removing and installing or replacing outer window cavity cover strip for door window, rear left or right
- 51 37 265 Removing and installing/replacing window cavity cover strip for door window, rear left or right
- 51 37 003 Replacing rear left or right power window regulator
- 51 37 171 Replacing rear left or right side window
- 51 41 060 Removing and installing (replacing) armrest on door trim panel, front left or right
- 51 41 005 Removing and installing (replacing) left or right door trim panel carrier
- 51 41 000 Removing and installing left or right front door trim panel
- 51 41 017 Removing and installing or replacing cover on door handle, front left or right
- 51 41 019 Removing and installing or replacing door handle on door trim, front left or right
- 51 41 031 Replacing decorative strip on front left or right door trim panel
- 51 41... Replacing speaker trim on left or right door trim panel (mid-range speaker)
- 51 41 018 Replacing speaker trim on left or right door trim panel (woofer)
- 51 43 310 Removing and installing belt outlet trim
- 51 43 201 Removing and installing or replacing trim for roof pillar at front (A-pillar), left or right
- 51 43 002 Removing and installing/replacing rear left or right side trim
- 51 44 150 Replacing trim for front roofliner
- 51 45 370 Removing and installing (replacing) left decorative strip on dashboard
- 51 45 380 Removing and installing (replacing) right decorative strip on dashboard
- 51 45 075 Removing and installing support for dashboard
- 51 45 070 Removing and installing or replacing dashboard lower section
- 51 45 072 Removing and installing dashboard with support
- 51 45 180 Removing and installing/replacing bottom right dashboard trim
- 51 45 430 Removing and installing/replacing cover for air outlet vent on left (or right)
- 51 45 435 Removing and installing/replacing cover for instruments
- 51 45 108 Removing and installing/replacing function carrier on center console
- 51 45 050 Removing and installing/replacing dashboard upper section trim
- 51 45 250 Removing and installing/replacing knee protection, driver's side, left
- 51 45 252 Removing and installing/replacing knee protection, driver's side, right
- 51 45 254 Removing and installing/replacing knee protection on front passenger side
- 51 45... Removing and installing/replacing side center console panel
- 51 45... Removing and installing/replacing side cover from cover for air outlet vent
- 51 45 076 Replacing carrier for dashboard
- 51 46 020 Removing and installing left or right locator for rear parcel shelf
- 51 46 081 Removing and installing/replacing lower rollover protection panel
- 51 46 050 Removing and installing/replacing top trim on tail panel
- 51 46 003 Removing and installing/replacing trim for rear parcel shelf
- 51 46 080 Removing and installing/replacing upper rollover protection panel
- 51 47 314 Removing and installing/replacing carpet for passenger compartment
- 51 47 490 Removing and installing/replacing front assembly underbody protection
- 51 47 000 Removing and installing/replacing front left or right entrance cover strip
- 51 47 151 Removing and installing/replacing left luggage compartment wheel arch trim
- 51 47 116 Removing and installing/replacing luggage compartment cross-member trim panel
- 51 47 101 Removing and installing/replacing luggage compartment floor trim panel
- 51 47 161 Removing and installing/replacing right luggage compartment wheel arch trim
- 51 47 131 Replacing front panel for luggage compartment floor
- 51 49 000 Removing and installing or replacing trim for rear lid
- 51 49 100 Removing and installing/replacing rear lid handle recess
- 51 71 480 Removing and installing/replacing cross reinforcement
- 51 70... Fitting seals
- 51 71 120 Removing and installing/replacing front cowl panel seal
- 51 71 040 Removing and installing/replacing front left or right wheel arch cover
- 51 71 482 Removing and installing/replacing left or right tension strut (on rear axle)
- 51 71 426 Removing and installing/replacing panel for cover on left or right side member
- 51 71 041 Removing and installing/replacing rear left or right wheel arch cover
- 51 71 360 Removing and installing/replacing seal for rear lid
- 51 71 418 Replacing cover on trim panel for cover on side member, left or right
- 51 72 000 Removing and installing/replacing mucket for left or right front door
- 00 SAFETY INFORMATION FOR WORKING ON VEHICLES WITH AUTOMATIC ENGINE START-STOP SYSTEM (MSA)
- 51 00... SAFETY INSTRUCTIONS FOR WORKING ON CARS WITH AIRBAG SYSTEMS
- 1. General notes
- 2. Auxiliary materials and tools
- 3. Preparations
- 4.1 Moist bonding
- 4.2 Dry bonding
- 51 00... NOTES ON COMPONENT BONDING ADHESIVE TAPE
- 51 00... NOTES ON FITTING WINDOW GUIDE SEALS
- 51 11 050 REMOVING AND INSTALLING/REPLACING SUPPORT FOR FRONT BUMPER PANEL
- 51 11 152 REMOVING AND INSTALLING/REPLACING CENTER SPOILER ON BUMPER PANEL
- 51 11 156 REMOVING AND INSTALLING FRONT BUMPER PANEL
- 51 11... REMOVING AND INSTALLING/REPLACING AIR INLET FRAME FOR BRAKING AIR CHANNEL, LEFT OR RIGHT
- 51 11 300 REMOVING AND INSTALLING/REPLACING CENTER COVER
- 51 11... REMOVING AND INSTALLING/REPLACING COVER FOR HEADLIGHT WASHER UNIT ON LEFT
- 51 11 157 REPLACING FRONT BUMPER PANEL
- 51 11 158 REPLACING BASEPLATE FOR NUMBER/LICENSE PLATE
- 51 11 159 INSTALLING/REPLACING NUMBER/LICENSE PLATE (WITHOUT LICENSE PLATE BASEPLATE)
- 51 11 164 REMOVING AND INSTALLING/REPLACING TRIM FOR BUMPER PANEL ON LEFT OR RIGHT
- 51 11 180 REMOVING AND INSTALLING/REPLACING ORNAMENTAL GRILLE IN BUMPER PANEL
- 51 12... REMOVING AND INSTALLING/REPLACING FRAME FOR REAR FOG LIGHTS LEFT OR RIGHT
- 51 12 050 REMOVING AND INSTALLING/REPLACING SUPPORT FOR REAR BUMPER PANEL
- 51 12 090 REMOVING AND INSTALLING/REPLACING ORNAMENTAL GRILLE IN BUMPER TRIM (COOPER S/SD)
- 51 12 070 REPLACING CENTRE SPOILER ON REAR BUMPER PANEL
- 51 12 156 REMOVING AND INSTALLING REAR BUMPER PANEL (UNTIL 08/2010)
- 51 12 156 REMOVING AND INSTALLING REAR BUMPER PANEL (FROM 08/2010)
- 51 12 157 REPLACING REAR BUMPER PANEL
- 51 12 801 REPLACING HOLDER FOR REAR BUMPER AT LEFT OR RIGHT
- 51 12 825 REMOVING AND INSTALLING/REPLACING GUIDE FOR REAR CENTRE BUMPER
- 51 13... DECAL STRIPES ON ENGINE HOOD/BONNET
- Decal stripe position
- 51 13 000 REMOVING AND INSTALLING/REPLACING FRONT GRILL CENTER SECTION
- 51 13 003 REMOVING AND INSTALLING/REPLACING TRIM ON FRONT GRILLE
- 51 13 009 REMOVING AND INSTALLING/REPLACING TRIM STRIP ON ENGINE HOOD/BONNET
- 51 13 015 REMOVING AND INSTALLING/REPLACING TRIM RING FOR LEFT OR RIGHT HEADLIGHT
- 51 13 022 REMOVING AND INSTALLING/REPLACING ENGINE BONNET/HOOD AIR GUIDE
- 51 13 085 REMOVING AND INSTALLING/REPLACING TRIM STRIP ON ENGINE HOOD/BONNET (COWL PANEL)
- 51 13 091 REMOVING AND INSTALLING/REPLACING FRONT SIDE PANEL TRIM STRIP, LEFT OR RIGHT
- 51 13 102 REMOVING AND INSTALLING/REPLACING COVER ON FRONT LEFT OR RIGHT WHEEL ARCH
- 51 13 105 REMOVING AND INSTALLING/REPLACING TRIM ON REAR LEFT OR RIGHT WHEEL ARCH
- 51 13 123 REMOVING AND INSTALLING/REPLACING LEFT COWL PANEL COVER
- 51 13 124 REMOVING AND INSTALLING/REPLACING RIGHT COWL PANEL COVER
- 51 13 301 REMOVING AND INSTALLING/REPLACING LEFT OR RIGHT ROOF TRIM STRIP
- 51 13 375 REMOVING AND INSTALLING/REPLACING TRIM ON LEFT OR RIGHT REAR ROOF PILLAR (C-PILLAR)
- 51 13 402 REMOVING AND INSTALLING/REPLACING HANDLE STRIP (TAILGATE)
- 51 13 425 REMOVING AND INSTALLING/REPLACING COVER ON LEFT OR RIGHT REAR LIGHT
- 51 14... GENERAL NOTES FOR LABELLING WITH ADHESIVE FILMS
- 51 14... INSTRUCTIONS FOR ATTACHING NUMBER/LETTER DESIGNATION COMBINATION
- 51 14 002 REMOVING AND INSTALLING/REPLACING FRONT MINI BADGE
- 51 14 012 REMOVING AND INSTALLING/REPLACING REAR MINI BADGE
- 51 14 110 REMOVING AND INSTALLING/REPLACING REAR MODEL DESIGNATION
- 51 16... CALIBRATING THE COMPASS ON THE INSIDE MIRROR
- 51 16... REMOVING AND INSTALLING/REPLACING DAMPER FOR GLOVEBOX
- 51 16... REMOVING AND INSTALLING/REPLACING HOLDER FOR INSIDE MIRROR
- 51 16 000 REMOVING AND INSTALLING/REPLACING MIRROR ON LEFT OR RIGHT FRONT DOOR
- 51 16 026 REPLACING MIRROR GLASS
- 51 16 041 REMOVING AND INSTALLING/REPLACING PROTECTIVE CAP ON LEFT OR RIGHT EXTERIOR MIRROR
- 51 16 060 REMOVING AND INSTALLING OR REPLACING INTERIOR REARVIEW MIRROR
- 51 16 080 REMOVING AND INSTALLING OR REPLACING SUN VISOR AND LEFT OR RIGHT COUNTER SUPPORT
- 51 16 085 REMOVING AND INSTALLING/REPLACING SUN VISOR AND COUNTER-SUPPORT ON DRIVER'S SIDE (SIDE)
- 51 16 160 REMOVING AND INSTALLING/REPLACING CENTER CONSOLE TRIM
- 51 16 196 REMOVING AND INSTALLING/REPLACING COVER (ARMREST) FOR CENTRE ARMREST
- 51 16 200 REMOVING AND INSTALLING/REPLACING STORAGE COMPARTMENT
- 51 16 206 REMOVING AND INSTALLING/REPLACING CENTRE ARMREST
- 51 16 218 REMOVING AND INSTALLING/REPLACING REAR STORAGE COMPARTMENT HOLDER
- 51 16 340 REMOVING AND INSTALLING/REPLACING LOCK FOR RIGHT GLOVEBOX
- 51 16 342 REMOVING AND INSTALLING/REPLACING LOCK CYLINDER FOR PASSENGER AIRBAG DEACTIVATION
- 51 16 345 REMOVING AND INSTALLING/REPLACING GLOVEBOX BUTTON
- 51 16 365 REMOVING AND INSTALLING/REPLACING GLOVEBOX LID
- 51 16 450 REMOVING AND INSTALLING/REPLACING REAR LEFT/RIGHT GRAB HANDLE
- 51 16 480 REMOVING AND INSTALLING OR REPLACING FRONT GRAB HANDLE
- 51 2.... REMOVING WEATHER STRIP WITH SPECIAL TOOL 00 9 324 AT FRONT OR REAR
- 51 21 003 REPLACING DOOR DETENT (LOCK STRIKER), FRONT LEFT OR RIGHT
- 51 21 004 ADJUSTING FRONT LEFT OR RIGHT LOCK STRIKER
- 51 21 090 REMOVING AND INSTALLING/REPLACING DOOR LOCK IN LEFT OR RIGHT FRONT DOOR
- 51 21 140 REMOVING AND INSTALLING/REPLACING COMPLETE LOCK CYLINDER IN LEFT OR RIGHT FRONT DOOR
- 51 21 150 BLOCKING, IF NECESSARY INITIALIZING, CAR KEY IN IMMOBILIZER CONTROL MODULE
- 51 21 170 REMOVING AND INSTALLING OR REPLACING OUTSIDE HANDLE FROM LEFT OR RIGHT FRONT DOOR
- 51 21 225 REMOVING AND INSTALLING OR REPLACING INSIDE DOOR OPENER IN LEFT OR RIGHT FRONT DOOR
- 51 21 235 REMOVING AND INSTALLING/REPLACING BOWDEN CABLE FOR INSIDE DOOR OPENER ON LEFT OR RIGHT FRONT DOOR
- 51 21 280 REMOVING AND INSTALLING OR REPLACING DOOR BRAKE ON LEFT OR RIGHT FRONT DOOR
- 51 21 300 REMOVING AND INSTALLING OR REPLACING WINDOW CAVITY COVER STRIP ON OUTSIDE OF LEFT OR RIGHT FRONT DOOR
- 51 21 351 REPLACING WINDOW CAVITY COVER STRIP ON INSIDE OF FRONT DOOR
- 51 21 370 REMOVING AND INSTALLING/REPLACING COVER AT BOTTOM LEFT OR RIGHT ON FRONT DOOR
- 51 23... ADJUSTING/REPLACING BUMP STOPS
- 51 23 100 REMOVING AND INSTALLING/REPLACING RIGHT ENGINE COMPARTMENT LID LOCK
- 51 23 110 REMOVING AND INSTALLING/REPLACING LEFT HOOD/BONNET LOCK
- 51 23 160 REMOVING AND INSTALLING/REPLACING ARRESTER HOOK ON ENGINE HOOD
- 51 23 200 REMOVE, INSTALL/REPLACE LEVER WITH CONSOLE FOR ENGINE COMPARTMENT LID CATCH
- 51 23 212 REMOVING AND INSTALLING/REPLACING CABLE FOR FRONT ENGINE HOOD/BONNET LOCKS (IN PASSENGER COMPARTMENT)
- 51 23 215 REMOVING AND INSTALLING/REPLACING CABLE FOR FRONT HOOD/BONNET LOCKS (IN ENGINE COMPARTMENT) ON RIGHT AND LEFT
- 51 23 265 REMOVING AND INSTALLING/REPLACING LEFT OR RIGHT GAS STRUT FOR ENGINE BONNET/HOOD
- 51 24 004 ADJUSTING TAILGATE LOCK
- 51 24 065 REMOVING AND INSTALLING / REPLACING BOWDEN CABLE FOR MANUAL REAR LID UNLOCKING
- 51 24 100 REMOVING AND INSTALLING/REPLACING TAILGATE LOCK
- 51 24 130 REMOVING AND INSTALLING/REPLACING STRIKER FOR TAILGATE LOCK
- 51 24 300 REMOVING AND INSTALLING OR REPLACING LEFT OR RIGHT GAS STRUT FOR TAILGATE
- General information
- Dismantling
- 3.1 Preparation
- 3.2 Pre-treatment of bonding surfaces
- 3.3 Remove adhesive residue from the body and window glass
- 3.4 Installation of spacer (spacer buffer/dual-lock tapes)
- 3.5 Add-on part
- 3.6 Pre-treatment of new window glass
- 3.7 Version with inspection glass for vehicle identification number in windscreen
- 3.8 Nozzle preparation
- 3.9 Apply adhesive
- 3.10 Mounting the window glass
- 3.11 Adjusting the window glass
- 3.12 Fixing the window glass
- 3.13 Label
- 51 31... NOTES ON WINDOW BONDING
- 51 31... NOTES ON WINDOW BONDING REPAIR KIT
- Storage and processing of all consumables
- Expiry date of adhesive
- Application of bonding agent
- Hardening of adhesive
- 3.1 Minimum hardening time
- Disposal of adhesive
- Glass/paint activator (bonding agent)
- Expiry date of bonding agent
- Disposal of bonding agent
- Tools
- Consumables
- Storage of all consumables
- 51 31... REMOVING AND INSTALLING/REPLACING RETAINING STRIP FOR COWL PANEL COVER
- 51 31... REMOVING WINDSCREEN WITH "ROLL OUT 2000"
- 51 31... REMOVING WINDOWS WITH AN OSCILLATING KNIFE
- Removing from the inside
- Removal from outside
- 51 31... WINDOW GLASS REMOVAL WITH WIRE PULL HANDLE
- Using wire starter
- Attach wire pull handles
- 51 31 000 REMOVING AND INSTALLING / REPLACING WINDSCREEN
- 51 31 015 REPAIRING DAMAGE TO WINDSCREENS CAUSED BY PITTING (STONE CHIPS) (CLEAR AND TINTED LAMINATED SAFETY GLASS)
- 51 31 021 REMOVING AND INSTALLING/REPLACING RUBBER FRAME FOR WINDSCREEN (TOP)
- 51 31 045 REMOVING AND INSTALLING/REPLACING TRIM ON A-PILLAR, LEFT OR RIGHT
- 51 31 200 REMOVING AND INSTALLING/REPLACING REAR WINDOW
- 51 31 284 REMOVING AND INSTALLING/REPLACING LOWER COVER ON REAR WINDOW
- 51 32 153 ADJUSTING FRONT LEFT OR RIGHT SIDE WINDOW INCLINATION
- Ideal inclination adjustment
- Adjusting inclination (preload)
- 51 32 154 ADJUSTING LEFT OR RIGHT FRONT SIDE WINDOW
- 51 32 170 REMOVING AND INSTALLING FRONT LEFT OR RIGHT DOOR WINDOW GLASS
- 51 33 000 REMOVING AND INSTALLING (REPLACING) POWER WINDOW UNIT IN LEFT OR RIGHT FRONT DOOR
- 51 36 040 REMOVING AND INSTALLING/REPLACING STRIP ON REAR LEFT OR RIGHT SIDE WINDOW
- 51 36 060 REPLACING B-PILLAR TRIM ON REAR LEFT OR RIGHT SIDE WINDOW
- 51 36 070 REMOVING AND INSTALLING / REPLACING LEFT OR RIGHT REAR SIDE WINDOW
- 51 41 060 REMOVING AND INSTALLING (REPLACING) ARMREST ON DOOR TRIM PANEL, FRONT LEFT OR RIGHT
- 51 41... REPLACING SPEAKER TRIM ON LEFT OR RIGHT DOOR TRIM PANEL (MID-RANGE SPEAKER)
- 51 41 000 REMOVING AND INSTALLING LEFT OR RIGHT FRONT DOOR TRIM PANEL
- 51 41 005 REMOVING AND INSTALLING LEFT OR RIGHT DOOR TRIM PANEL CARRIER
- 51 41 005 REPLACING LEFT OR RIGHT DOOR TRIM PANEL CARRIER
- 51 41 017 REMOVING AND INSTALLING/REPLACING COVER ON DOOR HANDLE, FRONT LEFT OR RIGHT
- 51 41 018 REPLACING SPEAKER TRIM ON LEFT OR RIGHT DOOR TRIM PANEL (WOOFER)
- 51 41 019 REMOVING AND INSTALLING/REPLACING DOOR HANDLE ON DOOR TRIM, FRONT LEFT OR RIGHT
- 51 41 031 REPLACING DECORATIVE STRIP ON FRONT LEFT OR RIGHT DOOR TRIM PANEL
- 51 41 081 REPLACING ARMREST ON FRONT LEFT OR RIGHT DOOR TRIM PANEL
- 51 43 002 REMOVING AND INSTALLING/REPLACING REAR LEFT OR RIGHT SIDE TRIM PANEL
- 51 43 002 REMOVING AND INSTALLING REAR LEFT OR RIGHT SIDE TRIM PANEL (JCWGP)
- 51 43 006 REPLACING DECORATIVE STRIP ON LEFT OR RIGHT SIDE TRIM PANEL
- 51 43 148 REMOVING AND INSTALLING OR REPLACING TRIM ON LEFT OR RIGHT DOOR PILLAR (TOP)
- 51 43 201 REMOVING AND INSTALLING/REPLACING PANEL FOR ROOF PILLAR AT FRONT (A-PILLAR), LEFT OR RIGHT
- 51 43 251 REMOVING AND INSTALLING/REPLACING TRIM PANEL FOR LEFT OR RIGHT REAR ROOF PILLAR (C-PILLAR)
- 51 44... REMOVING AND INSTALLING/REPLACING TRIM FOR SLIDING SUNROOF ROLLER BLIND AT FRONT OR REAR
- 51 44 152 REMOVING AND INSTALLING/REPLACING FRONT ROOFLINER TRIM
- 51 44 156 REMOVING AND INSTALLING/REPLACING REAR ROOFLINER COVER
- 51 44 001 REMOVING AND INSTALLING/REPLACING HEADLINER (WITHOUT SLIDE/TILT SUNROOF)
- 51 44 011 REMOVING AND INSTALLING/REPLACING HEADLINER (WITH SLIDE/TILT SUNROOF)
- 51 45... REMOVING AND INSTALLING/REPLACING SIDE CENTER CONSOLE PANEL
- 51 45... REMOVING AND INSTALLING/REPLACING SIDE COVER FROM COVER FOR AIR OUTLET VENT
- 51 45 050 REMOVING AND INSTALLING/REPLACING INSTRUMENT PANEL UPPER SECTION TRIM
- 51 45 070 REMOVING AND INSTALLING OR REPLACING INSTRUMENT PANEL LOWER SECTION
- 51 45 072 REMOVING AND INSTALLING DASHBOARD WITH SUPPORT
- 51 45 075 REMOVING AND INSTALLING SUPPORT FOR DASHBOARD
- 51 45 076 REPLACING CARRIER FOR INSTRUMENT PANEL
- 51 45 108 REMOVING AND INSTALLING/REPLACING FUNCTION CARRIER ON CENTER CONSOLE
- 51 45 180 REMOVING AND INSTALLING/REPLACING BOTTOM RIGHT INSTRUMENT PANEL TRIM
- 51 45 250 REMOVING AND INSTALLING/REPLACING KNEE PROTECTION, DRIVER'S SIDE, LEFT
- 51 45 252 REMOVING AND INSTALLING/REPLACING KNEE PROTECTION, DRIVER'S SIDE, RIGHT
- 51 45 254 REMOVING AND INSTALLING/REPLACING KNEE PROTECTION ON FRONT PASSENGER SIDE
- 51 45 370 REMOVING AND INSTALLING (REPLACING) LEFT DECORATIVE STRIP ON INSTRUMENT PANEL
- 51 45 380 REMOVING AND INSTALLING (REPLACING) RIGHT DECORATIVE STRIP ON INSTRUMENT PANEL
- 51 45 430 REMOVING AND INSTALLING/REPLACING SIDE AIR VENT COVER (LEFT OR RIGHT)
- 51 45 435 REMOVING AND INSTALLING/REPLACING COVER FOR INSTRUMENTS
- 51 46 003 REMOVING AND INSTALLING/REPLACING TRIM FOR REAR PARCEL SHELF
- 51 46 050 REMOVING AND INSTALLING/REPLACING TOP TRIM ON REAR APRON
- 51 47 000 REMOVING AND INSTALLING/REPLACING FRONT LEFT OR RIGHT ENTRANCE COVER STRIP
- 51 47 101 REMOVING AND INSTALLING/REPLACING LUGGAGE COMPARTMENT FLOOR TRIM PANEL
- 51 47 101 REMOVING AND INSTALLING/REPLACING LUGGAGE COMPARTMENT FLOOR TRIM PANEL (FRONT) (JCW GP)
- 51 47 151 REMOVING AND INSTALLING/REPLACING LEFT LUGGAGE COMPARTMENT WHEEL ARCH PANEL
- 51 47 161 REMOVING AND INSTALLING/REPLACING RIGHT LUGGAGE COMPARTMENT WHEEL ARCH PANEL
- 51 47 314 REMOVING AND INSTALLING/REPLACING CARPET FOR PASSENGER COMPARTMENT
- 51 48... REMOVING AND INSTALLING/REPLACING SOUND INSULATION ON COWL PANEL/WINDSCREEN
- 51 49 003 REMOVING AND INSTALLING/REPLACING TRIM FOR REAR WINDOW FRAME ON LEFT OR RIGHT
- 51 49 005 REMOVING AND INSTALLING/REPLACING TRIM FOR LOWER REAR LID
- 51 49 013 REMOVING AND INSTALLING/REPLACING TRIM FOR REAR WINDOW FRAME AT TOP
- 51 71... REMOVING AND INSTALLING/REPLACING THE LOAD BAR (JCW GP)
- 51 71... REMOVING AND INSTALLING/REPLACING STRUT BRACE (JCW GP2)
- 51 71... REMOVING AND INSTALLING/REPLACING REAR UNDERBODY PANELLING
- 51 71 040 REMOVING AND INSTALLING/REPLACING FRONT LEFT OR RIGHT WHEEL ARCH COVER
- 51 71 041 REMOVING AND INSTALLING/REPLACING REAR LEFT OR RIGHT WHEEL ARCH COVER
- 51 71 412 REMOVING AND INSTALLING/REPLACING REAR SPOILER
- 51 71 418 REPLACING TRIM ON PANEL FOR COVER ON LEFT OR RIGHT SIDE MEMBER
- 51 71 426 REMOVING AND INSTALLING/REPLACING PANEL FOR COVER ON LEFT OR RIGHT SIDE MEMBER
- 51 71 505 MOUNT SECURING FIXTURE FOR VEHICLE ON LIFTING PLATFORM
- 51 72... SEALING INSTALLATION
- 51 75 001 REMOVING AND INSTALLING/REPLACING LEFT OR RIGHT UNDERBODY COVER
- 00 Safety information for working on vehicles with automatic engine start-stop function (MSA)
- Observe safety precautions when working on MSA vehicles
- 51 00... Instructions on sticking film
- 51 00... Notes on bonding/attaching components with double-sided adhesive tape
- 51 00... Notes on fitting window guide seals
- 51 00... Safety instructions for working on cars with airbag systems
- 51 71 505 Mount securing fixture for vehicle on lifting platform
- 51 11... Removing and installing/replacing cover for headlight washer unit on left
- 51 11... Removing and installing/replacing air inlet frame for braking air channel, left or right
- 51 11 050 Removing and installing/replacing carrier for front bumper trim
- 51 11 152 Removing and installing/replacing center spoiler on bumper trim
- 51 11 156 Removing and installing front bumper trim
- 51 11 157 Replacing front bumper trim
- 51 11 158 Replacing baseplate for number/license plate
- 51 11 159 Installing/replacing number/license plate (without license plate baseplate)
- 51 11 164 Removing and installing/replacing trim for bumper trim on left or right
- 51 11 180 Removing and installing/replacing ornamental grille in bumper panel
- 51 11 300 Removing and installing/replacing center cover
- 51 12 050 Removing and installing/replacing carrier for rear bumper trim
- 51 12 070 Replacing center spoiler on rear bumper trim
- 51 12 080 Removing and installing/replacing trim on bumper trim at rear
- 51 12 156 Removing and installing rear bumper trim
- 51 12 157 Replacing rear bumper trim
- 51 12 185 Removing and installing/replacing trim on rear left or right bumper trim
- 51 12 827 Removing and installing / replacing guide for bottom rear bumper
- 51 12 828 Removing and installing/replacing guide for bumper at rear left or right (bumper trim removed)
- 51 13... Decal stripes on engine hood/bonnet
- 51 13 000 Removing and installing/replacing front grill center section
- 51 13 003 Removing and installing/replacing trim on front grille
- 51 13 009 Removing and installing/replacing trim strip on engine hood/bonnet
- 51 13 015 Removing and installing/replacing trim ring for left or right headlight
- 51 13 022 Removing and installing/replacing engine bonnet/hood air guide
- 51 13 085 Removing and installing/replacing trim strip on engine hood/bonnet (cowl panel)
- 51 13 091 Removing and installing/replacing trim strip on front left or right side panel
- 51 13 102 Removing and installing/replacing trim on front left or right wheel arch
- 51 13 105 Removing and installing/replacing trim on rear left or right wheel arch
- 51 13 123 Removing and installing/replacing left cowl panel cover
- 51 13 124 Removing and installing/replacing right cowl panel cover
- 51 13 298 Removing and installing/replacing rear roof strip
- 51 13 301 Removing and installing/replacing left or right roof trim strip
- 51 13 305 Removing and installing / replacing left or right roof railing
- 51 13 375 Removing and installing/replacing trim on left or right rear roof pillar (C-pillar)
- 51 13 450 Removing and installing/replacing trim on left or right splitdoor
- 51 13 460 Removing and installing/replacing window cavity strip on left or right splitdoor
- 51 14... Instructions for attaching number/letter designation combination
- 51 14 002 Removing and installing/replacing front MINI badge
- 51 14 012 Removing and installing/replacing rear MINI badge (on left splitdoor)
- 51 14 110 Removing and installing/replacing rear model designation (on right splitdoor)
- 51 16... Calibrating the compass on the inside mirror
- 51 16... Removing and installing/replacing bracket for interior rearview mirror
- 51 16... Removing and installing/replacing damper for glovebox
- 51 16... Removing and installing/replacing holder for inside mirror
- 51 16 000 Removing and installing/replacing mirror on left or right front door
- 51 16 026 Replacing mirror glass
- 51 16 040 Removing and installing/replacing housing on left or right door mirror
- 51 16 041 Removing and installing/replacing protective cap on left or right exterior mirror
- 51 16 060 Removing and installing or replacing interior rearview mirror
- 51 16 080 Removing and installing or replacing sun visor and left or right counter support
- 51 16 085 Removing and installing/replacing sun visor and counter-support on driver's side (side)
- 51 16 160 Removing and installing/replacing center console trim
- 51 16 196 Removing and installing/replacing cover (armrest) for center armrest
- 51 16 200 Removing and installing/replacing storage compartment
- 51 16 204 Removing and installing/replacing rear cup holder (left or right)
- 51 16 206 Removing and installing/replacing center armrest
- 51 16 218 Removing and installing/replacing rear storage compartment holder
- 51 16 340 Removing and installing/replacing lock for right glovebox
- 51 16 342 Removing and installing/replacing lock cylinder for passenger airbag deactivation
- 51 16 345 Removing and installing/replacing glovebox button
- 51 16 365 Removing and installing/replacing glovebox lid
- 51 16 450 Removing and installing/replacing rear left/right grab handle
- 51 16 480 Removing and installing or replacing front grab handle
- 41 63 003 Replacing cover bowl
- 51 21.... Removing window cavity cover strip with special tool 00 9 324 at front or rear
- 51 21 003 Replacing door detent (lock striker), front left or right
- 51 21 004 Adjusting front left or right door detent (lock wedge)
- 51 21 090 Removing and installing/replacing door lock in left or right front door
- 51 21 140 Removing and installing/replacing complete lock cylinder in left or right front door
- 51 21 150 Blocking, if necessary initializing, car key in immobilizer control module
- 51 21 170 Removing and installing or replacing outside handle from left or right front door
- 51 21 225 Removing and installing or replacing inside door opener in left or right front door
- 51 21 235 Removing and installing/replacing Bowden cable for inside door opener on left or right front door
- 51 21 280 Removing and installing or replacing door brake on left or right front door
- 51 21 300 Removing and installing or replacing window cavity cover strip on outside of left or right front door
- 51 21 351 Replacing window cavity cover strip on inside of front door
- 51 21 370 Removing and installing/replacing cover at bottom left or right on front door
- 51 22 010 Replacing top clubdoor detent (striker)
- 51 22 011 Replacing bottom clubdoor detent (striker)
- 51 22 080 Removing and installing/replacing top clubdoor lock
- 51 22 081 Removing and installing/replacing bottom clubdoor lock
- 51 22 226 Removing and installing/replacing inside door opener of clubdoor
- 51 22 253 Removing and installing/replacing door opener lever at bottom
- 51 22 285 Removing and installing/replacing door retainer for clubdoor
- 51 22 301 Removing and installing/replacing window cavity cover strip on outside of Clubdoor
- 51 23... Adjusting/replacing bump stops
- 51 23 100 Removing and installing/replacing right engine hood/bonnet lock
- 51 23 110 Removing and installing/replacing left hood/bonnet lock
- 51 23 160 Removing and installing/replacing arrester hook on engine hood
- 51 23 200 Removing and installing/replacing lever with bracket for hood/bonnet fastener
- 51 23 212 Removing and installing/replacing cable for front engine hood/bonnet locks (in passenger compartment)
- 51 23 215 Removing and installing/replacing cable for front hood/bonnet locks (in engine compartment) on right and left
- 51 23 265 Removing and installing/replacing left or right gas strut for engine bonnet/hood
- 51 24 008 Adjusting both strikers for splitdoor
- 51 24 155 Removing and installing/replacing door handle on left splitdoor
- 51 24 156 Removing and installing/replacing door handle on right splitdoor
- 51 24 170 Removing and installing/replacing lock for left splitdoor
- 51 24 171 Removing and installing/replacing lock for right splitdoor
- 51 24 174 Removing and installing/replacing both strikers on left splitdoor
- 51 24 305 Removing and installing/replacing gas strut for left or right splitdoor
- General information
- Dismantling
- 3.1 Preparation
- 3.2 Pre-treatment of bonding surfaces
- 3.3 Remove adhesive residue from the body and window glass
- 3.4 Installation of spacer (spacer buffer/dual-lock tapes)
- 3.5 Add-on part
- 3.6 Pre-treatment of new window glass
- 3.7 Version with inspection glass for vehicle identification number in windscreen
- 3.8 Nozzle preparation
- 3.9 Apply adhesive
- 3.10 Mounting the window glass
- 3.11 Adjusting the window glass
- 3.12 Fixing the window glass
- 3.13 Label
- Tools
- Consumables
- Storage of all consumables
- 51 31... Window glass removal with wire pull handle
- Using wire starter
- Attach wire pull handles
- 51 31... Instructions on gluing windscreen
- 51 31... Removing and installing/replacing retaining strip for cowl panel cover
- 51 31... Removing windscreen with "Roll Out 2000"
- 51 31... Notes on window bonding
- 51 31... Notes on window bonding repair kit
- Storage and processing of all consumables
- Expiry date of adhesive
- Application of bonding agent
- Hardening of adhesive
- 3.1 Minimum hardening time
- Disposal of adhesive
- Glass/paint activator (bonding agent)
- Expiry date of bonding agent
- Disposal of bonding agent
- 51 31... Removing windows with an oscillating knife
- Removing from the inside
- Removal from outside
- 51 31 000 Removing and installing / replacing windscreen
- 51 31 015 Repairing damage to windscreens caused by pitting (stone chips) (clear and tinted laminated safety glass)
- 51 31 021 Removing and installing/replacing rubber frame for windscreen (top)
- 51 31 045 Removing and installing/replacing trim on A-pillar, left or right
- 51 48... Removing and installing/replacing sound insulation on cowl panel/windscreen
- 51 32 154 Adjusting left or right front door window glass
- 51 32 170 Removing and installing front left or right door window glass
- 51 33 000 Removing and installing (replacing) power window unit in left or right front door
- 51 34 195 Removing and installing/replacing door window glass in clubdoor
- 51 34 440 Replacing trim on glass for clubdoor
- 51 36 040 Removing and installing/replacing strip on rear left or right side window
- 51 36 060 Replacing B-pillar trim on rear left or right side window
- 51 36 066 Removing and installing (replacing) rear right side window
- 51 41... Replacing speaker trim on left or right door trim panel (mid-range speaker)
- 51 41 000 Removing and installing left or right front door trim panel
- 51 41 005 Removing and installing (replacing) left or right door trim panel carrier
- 51 41 017 Removing and installing/replacing cover on door handle, front left or right
- 51 41 018 Replacing speaker trim on left or right door trim panel (woofer)
- 51 41 019 Removing and installing/replacing door handle on door trim panel, front left or right
- 51 41 031 Replacing decorative strip on front left or right door trim panel
- 51 41 060 Removing and installing (replacing) armrest on door trim panel, front left or right
- 51 42... Replacing a decorative strip on clubdoor trim panel
- 51 42 021 Removing and installing/replacing door trim panel on clubdoor
- 51 43 160 Removing and installing/replacing trim panel on clubdoor pillar
- 51 43... Replacing a decorative strip on left or right side trim panel
- 51 43 002 Removing and installing (replacing) rear left or right side trim panel
- 51 43 148 Removing and installing or replacing trim on left or right door pillar (top)
- 51 43 201 Removing and installing or replacing trim for roof pillar at front (A-pillar), left or right
- 51 43 251 Removing and installing/replacing trim panel for rear left or right roof pillar
- 51 44 001 Removing and installing/replacing headliner (without slide/tilt sunroof)
- 51 44 011 Removing and installing or replacing roofliner (with slide/tilt sunroof)
- 51 44 152 Removing and installing/replacing front roofliner cover
- 51 44 156 Removing and installing/replacing rear roofliner cover
- 51 45... Removing and installing/replacing side center console panel
- 51 45... Removing and installing/replacing side cover from cover for air outlet vent
- 51 45 050 Removing and installing/replacing instrument panel upper section trim
- 51 45 070 Removing and installing or replacing instrument panel lower section
- 51 45 072 Removing and installing dashboard with support
- 51 45 075 Removing and installing carrier for instrument panel
- 51 45 076 Replacing carrier for instrument panel
- 51 45 108 Removing and installing/replacing function carrier on center console
- 51 45 180 Removing and installing (replacing) lower left instrument panel trim
- 51 45 250 Removing and installing/replacing knee protection, driver's side, left
- 51 45 252 Removing and installing/replacing knee protection, driver's side, right
- 51 45 254 Removing and installing/replacing knee protection on front passenger side
- 51 45 370 Removing and installing (replacing) left decorative strip on instrument panel
- 51 45 380 Removing and installing (replacing) right decorative strip on instrument panel
- 51 45 430 Removing and installing/replacing cover for air outlet vent on left (or right)
- 51 45 435 Removing and installing/replacing cover for instruments
- 51 46 050 Removing and installing/replacing top trim on tail panel
- 51 47... Removing and installing/replacing luggage compartment grille (Clubvan)
- 51 47... Removing and installing/replacing cover on inside left entrance
- 51 47... Removing and installing/replacing rear left or right underbody panelling
- 51 47... Removing spare wheel cover
- 51 47 000 Removing and installing/replacing front left or right entrance cover strip
- 51 47 101 Removing and installing/replacing luggage compartment floor trim panel
- 51 47 101 Removing and installing/replacing luggage compartment floor trim panel (Clubvan)
- 51 47 145 Removing and installing/replacing roller blind
- 51 47 151 Removing and installing/replacing left or right luggage compartment wheel arch panel (Clubvan)
- 51 47 151 Removing and installing/replacing left or right luggage compartment wheel arch trim
- 51 47 156 Removing and installing/replacing left or right capping in luggage compartment
- 51 47 161 Removing and installing/replacing right luggage compartment wheel arch trim
- 51 47 314 Removing and installing/replacing carpet for passenger compartment
- 51 49 040 Removing and installing/replacing trim panel for left splitdoor
- 51 49 041 Removing and installing/replacing trim panel for right splitdoor
- 51 49 054 Removing and installing/replacing trim panel for rear window frame on left splitdoor
- 51 49 055 Removing and installing/replacing trim panel for rear window frame on right splitdoor
- 51 76 020 Removing and installing/replacing seal on left splitdoor
- 51 71... Removing and installing/replacing rear underbody panelling
- 51 71 040 Removing and installing/replacing front left or right wheel arch cover
- 51 71 041 Removing and installing/replacing rear left or right wheel arch cover
- 51 71 202 Removing and installing/replacing seal on clubdoor
- 51 71 203 Removing and installing/replacing seal on clubdoor at bottom
- 51 71 406 Removing and installing/replacing rear spoiler
- 51 71 418 Replacing trim on panel for cover on left or right side member
- 51 71 426 Removing and installing/replacing panel for cover on left or right side member
- 51 72... SEALING INSTALLATION
- 41 0 0 Contents of Body, General
- 1.0 Recommended tools and equipment
- Setting blind rivets
- 41 00... Bonding on painted surfaces
- Overview of topics
- 1.0 Equipment
- 2.0 Expiry date of consumables
- 3.1 Preparation of surface on vehicle
- 3.2 Preparation of surface on new part
- 4.0 Adhesive application
- 5.0 Hardening times
- 6.0 Subsequent treatment
- 7.0 Disposing of adhesive
- 41 00... Bonding steel on steel
- 2.0 Surface preparation
- 3.0 Adhesive application
- 4.0 Hardening times
- 5.0 Subsequent treatment of bonding surfaces
- 41 00... Corrosion protection
- 1.1 Removing sealing materials
- 1.2 Applying sealing materials
- 2.0 Cavity preservation of sheet-metal parts
- 2.1 Cavity preservation of steel parts
- 2.2 Cavity preservation of aluminum parts
- 41 00... EMC screws
- 1. Purpose
- 2. Procedure, aluminum front end
- 3. Procedure, steel body
- 41 00... Frame alignment control dimensions, body
- 41 00... Gap dimensions, body
- 99 00... General instructions on painting
- 2.0 Grinding outer shell and structure
- 1.0 Scope of delivery
- 2.0 Start-up
- 3.0 Mode of operation
- 4.0 Application examples
- 5.0 Safety instructions
- 1.0 Airbags and restraint systems
- 1.0 Battery
- 2.0 Control units
- 3.0 Electrical wires and wiring harnesses
- 4.0 Optical fibres
- 41 00... Information/warning labels
- 1.0 Aluminum
- 41 00... Information on metal filler
- Storage
- Shelf life
- Surface pre-treatment
- Processing
- Applying filler
- Hardening time
- Post-processing
- Paintwork
- Metal filler disposal
- 32 00... Information on replacing steering gear after accident damage
- 64 00 000 Information on using cleaning agent/paints (personal protection equipment)
- 41 00... Information on vehicle protection
- 41 00... Installation solution for straight shank/hexagon rivet nut
- 41 00... Installing a cavity acoustic baffle (expanded)
- 41 00... Installing a cavity acoustic baffle (not expanded)
- 1.2 Material influences
- 1.3 Machining properties
- 1.4 Mounting
- 41 00... Notes on adhesive K1
- Required cartridge gun
- Preparing the glue cartridge
- Adhesive application
- Do not move the vehicle before the adhesive has hardened
- Disposal of adhesive
- 41 00... Notes on adhesive K2
- 41 00... Notes on adhesive K3
- Do not prepare the glue cartridge until just before applying the adhesive
- 2-component adhesive application
- Adhesive disposal
- 41 00... Notes on adhesive K4
- 41 00... Notes on adhesive K5
- 41 00... Notes on cleaning agent R1
- 41 00... Notes on repairing threads
- 1. Opening spot-weld bonds
- 2. Opening adhesive bonds
- 3. Opening adhesive bonds on aluminum roofs
- 4. Opening adhesive bonds on carbon-fibre-reinforced plastic parts
- 41 00... Opening brazed joints
- 41 00... Opening riveted joints
- 1.1 Opening blind rivets (N1 and N2)
- 1.2 Opening blind rivets (N3 and N6)
- 2.1 Opening punch rivets by extraction
- 2.2 Opening punch rivets by drilling out
- 1. Opening weld spots (resistance pressure spot welding)
- 2. Opening MAG weld seams and MIG brazing seams
- 3. Opening laser weld seams
- 41 00... Overview of adhesive cartridge guns
- 41 00... Overview of consumables (Electronic Parts Catalogue)
- 41 00... Position of shaped parts for cavity bulkhead
- 41 00... Punch rivets
- 41 00... Quality standard
- 41 00... Repair solution for straight shank/hexagon rivet nut
- 41 0 Repair techniques, repair stage 1
- 41 0 Repair techniques, repair stage 2
- 41 0 Repair techniques, repair stage 3
- 41 00... Repairing plastic parts
- 1.1 Working with aluminum dust
- 1.2 Removing sealant
- 1.3 Arc welding and brazing
- 1.4 Working with chemical products (adhesive, cleaning agents, fillers, etc.)
- First Aid
- 00 Safety information for working on vehicles with automatic engine start-stop function (MSA)
- 41 00... Setting blind rivet nuts and bolts
- 41 00... Soldering steel components
- 1. General information
- 2. Work materials
- 3. Preparation
- 4. Implementation
- 5. Subsequent treatment of brazed joints
- 6. Notes on melting/tinning
- Special tools required
- Necessary preliminary tasks
- 41 00... Straightening aluminum components in structure
- 1.0 Recommended tools
- 2.0 Straightening outer shell
- 41 00... Straightening steel components in the structure
- 41 00... Use of materials in outer skin
- 41 00... Vehicle identification number, general
- 1. General notes for stamped vehicle identification numbers
- 2. General notes for embossed vehicle identification numbers
- 41 00... Welding in reinforcement plate (steel plate)
- 41 00... Welding steel components
- 3. Preparations for MAG and spot-welding
- 4. Welding
- 5. Subsequent treatment of weld joints
- 41 00... Workshop equipment
- 41 11 141 Replacing cover for left or right longitudinal member
- 41 11 513 Replacing cover for side member (partial replacement door pillar, front and rear side panels removed)
- 41 11 043 Replacing front section of left engine support
- 41 11 028 Replacing left engine support (partial replacement before front axle)
- Removal, engine subframe partial replacement
- New part preparation
- Fitting, engine subframe partial replacement
- 41 11 720 Replacing rear left side member (partial replacement, rear panel and side panel at rear left removed)
- 41 11 043 Stripping operations - Replacing front section of left engine support
- 41 12 535 Replacing complete rear luggage compartment floor (tail panel removed)
- 41 14 511 Replacing complete rear left wheel arch (rear left side panel removed)
- 41 14 021 Replacing front left wheel arch
- Removing wheel arch
- Repair stage 2
- Installing wheel arch
- 41 00... Stamping vehicle identification number
- 41 14 021 Stripping operations - Replacing front left wheel arch
- 41 21 510 Replacing front left door post (front side panel removed)
- Door post removal
- Door post installation
- 41 32 000 Replacing left or right cowl panel (partial replacement before roof connection)
- 41 33 600 Moving front panel into assembly position
- 41 33 695 Removing and installing lock bridge
- 41 33 040 Replacing front panel
- 41 34 042 Replacing outer section of rear apron (partial replacement - middle)
- 41 34 037 Replacing outer section of rear apron (partial replacement)
- 41 34 060 Replacing tail panel
- 41 35 105 Stripping operations - Replacing rear left side panel
- 41 34 060 Stripping operations - Replacing tail panel
- 41 34 042 Stripping operations - Replacing tail panel outer section (partial replacement, center)
- 41 34 037 Stripping-down operations - Replacing tail panel outer section
- 41 34 121 Replacing complete tail panel and luggage compartment floor
- 41 35 000 Removing and installing/replacing side panel, front left or right
- 41 35 105 Replacing rear left side panel
- 41 5.... Adjust door
- 41 51 080 Removing and installing door
- 41 61 014 Adjust engine compartment lid
- 4161000 Removing and installing engine compartment lid
- 41 62 014 Adjusting rear lid to fit
- 41 62 000 Removing and installing rear lid
- 41 63 000 Removing and installing flap for fuel filler neck
- 41 63 002 Replacing fuel filler flap hinge
- Safety Information For Working On Vehicles With Automatic Engine Start-Stop System (MSA)
- 1.0 Recommended tools and equipment
- Setting blind rivets
- 41 00... Bonding on painted surfaces
- Overview of topics
- 1.0 Equipment
- 2.0 Expiry date of consumables
- 3.1 Preparation of the surface on the vehicle (series status)
- 3.2 Preparation of the surface on the vehicle (replacement of a bonded component)
- 3.3 Preparation of surface on new part
- 4.0 Adhesive application
- 5.0 Hardening times
- 6.0 Subsequent treatment
- 7.0 Disposal of adhesive
- 41 00... Bonding Steel Parts
- 41 00... Corrosion Protection
- 41 00... EMC screws
- Purpose
- Procedure, aluminium front end
- Procedure, steel body
- 41 00... Frame Alignment Control Dimensions, Body
- 41 00... Gap Dimensions, Body
- 41 00... General Cementing Instructions
- 99 00... General instructions on paintwork
- 51 14... General notes for labelling with adhesive films
- Preparation
- Procedure for applying labels
- 2.0 Grinding outer shell and structure
- 41 00... Grinding Steel Parts
- 41 00... Handling airbags and restraint systems
- 41 00... Handling electrical and electronic equipment
- 41 00... Information/warning labels
- 41 00... Information On Hazards
- 41 00... Information on metal filler
- Storage
- Shelf life
- Surface pre-treatment
- Processing
- Applying filler
- Hardening time
- Post-processing
- Paintwork
- Metal filler disposal
- 64 00... Information on using cleaning agent/paints (personal protection equipment)
- 41 00... Information On Vehicle Protection
- 41 00... Installation solution for straight shank/hexagon rivet nut
- Hexagon/straight shank rivet nut (up to thread 8) with hand rivet gun ZS308
- Hexagon / straight shank rivet nut (up to thread M12) with hand rivet gun MB512
- 41 00... Installing a cavity sealing with 2-component PU cavity foam
- 41 00... Installing a cavity acoustic baffle (expanded)
- 41 00... Installing a cavity sealing (not expanded)
- 41 00... Materials Science
- 41 00... Notes on adhesive K1
- Required cartridge gun
- Preparing the glue cartridge
- Adhesive application
- Disposal of adhesive
- 41 00... Notes on adhesive K2
- 41 00... Notes on adhesive K3
- 2-component adhesive application
- Adhesive disposal
- 41 00... Notes on adhesive K4
- 41 00... Notes on adhesive K5
- 41 00... Notes on cleaning agent R1
- 61 00... Notes on handling the high pressure cleaner
- 41 00... Notes On Repairing Threads
- 41 00... Notes on the water drain hose of the slide/tilt sunroof
- 99 00... Notes on using temperature-controlled infra-red radiators
- 41 00... Opening bonded connections
- 41 00... Opening brazed connections
- 41 00... Opening riveted connections
- 1.1 Opening blind rivets (N1 and N2)
- 1.2 Opening blind rivets (N3 and N6)
- 2.1 Opening punch rivets by extraction
- 2.2 Opening punch rivets by drilling out
- Opening welding spots (resistance pressure spot welding)
- Opening MAG weld seams and MIG brazing seams
- Opening laser weld seams
- 41 00... Overview of adhesive cartridge guns
- 1.0 Adhesives
- 1.1 Primer
- 1.2 Cleaning agent
- 1.3 Fillers
- 2.1 Rivets
- 2.2 Plastic nuts
- 3.0 Primer
- 4.0 Sealant
- 5.0 Cavity preservation
- 6.0 Cavity foam
- 7.0 EMC screw (electromagnetic compatibility)
- 8.0 Twist drill
- 41 00... Position Of Shaped Parts For Cavity Acoustic Baffle
- 41 00... Punch rivets
- Setting punch rivets
- 41 00... Quality Standard
- 41 00... Repair solution for straight shank/hexagon rivet nut
- Hexagon / straight shank rivet nut (up to thread M8) with hand rivet gun ZS308
- 41 0 Repair techniques, repair stage 1
- 41 0 Repair techniques, repair stage 2
- 41 0 Repair techniques, repair stage 3
- 1.0 General information
- 2.0 Shaping plastic parts
- 3.0 Bonding plastic parts
- 41 00... Riveting Steel Parts
- 41 00... Safety At Work
- 41 00... Setting blind rivet nuts and bolts
- 41 00... Spot-weld bonding steel components
- 1.0 Scope of delivery
- 2.0 Start-up
- 3.0 Mode of operation
- 4.0 Application examples
- 5.0 Safety instructions
- 41 00... Stamping Vehicle Identification Number
- 1.0 Recommended tools
- 2.0 Straightening outer skin
- 41 00... Straightening aluminium components in structure
- 41 00... Straightening Steel Parts
- 99 00... Touching up paintwork damage
- 41 00... Use Of Materials In Outer Skin
- 41 00... Vehicle Identification Number, General
- 41 00... Welding steel components
- General information
- Work materials
- Preparations for MAG and spot-welding
- Welding
- Subsequent treatment of weld joints
- 41 00... Welding In Reinforcement Plate (Sheet Steel)
- 41 00... Working with 2-component PU cavity foam
- Information on dangers/hazards
- Application instructions
- 41 00... Workshop Equipment
- 41 11 028 Replacing Left Engine Support (Partial Replacement Before Front Axle)
- 41 11 043 Replacing Front Section Of Left Engine Support
- 41 11 043 Stripping operations - Replacing front section of left engine support
- 41 11 141 Replacing Cover For Left Or Right Longitudinal Member
- 41 11 300 Replacing Cover For Longitudinal Member With Left Or Right Door Pillar (Partial Replacement B-Pillar, Rear Side Panel Removed)
- 41 11 720 Replacing Rear Left Side Member (Partial Replacement, Rear Panel And Side Panel At Rear Left Removed)
- 41 12 535 Replacing Complete Rear Luggage Compartment Floor (Tail Panel Removed)
- Preparation of new part
- 41 12 535 Replacing Complete Rear Luggage Compartment Floor
- 41 14 021 Replacing Front Left Wheel Arch
- 41 14 511 Replacing Complete Rear Left Wheel Arch (Rear Left Side Panel Removed)
- 41 14 021 Stripping Operations - Replacing Front Left Wheel Arch
- 41 21 511 Replacing Front Left Door Pillar (Front Side Panel Removed)
- 41 31... Installing Roof Rack Reinforcement
- 41 31 010 Replacing Roof Outer Skin (Version With Slide/Tilt Sunroof)
- 41 31 001 Replacing Roof Outer Skin (Version With Slide/Tilt Sunroof)
- 41 31 000 Stripping Operations - Replacing Roof Outer Skin (Normal Roof)
- 41 31 001 Stripping Operations - Replacing Roof Outer Skin (Version With Slide/Tilt Sunroof)
- 41 32 000 Replacing Left Or Right Cowl Panel (Partial Replacement Before Roof Connection)
- 41 33... Removing And Installing Complete Front Panel (For Engine Removal)
- 41 33 040 Replacing Front Wall
- 41 33 600 Moving Front Panel Into Assembly Position
- 41 33 695 Removing And Installing Lock Bridge
- 41 34 121 Replacing complete tail panel and luggage compartment floor
- 41 34 042 Replacing outer section of rear apron (partial replacement - middle)
- Removing rear trim panel
- Installing rear trim panel
- 41 34 037 Replacing outer section of rear apron (partial replacement)
- 41 34 060 Replacing Tail Panel
- 41 34 042 Stripping operations - Replacing tail panel outer section (partial replacement, center)
- 41 34 037 Stripping-down operations - Replacing tail panel outer section (partial replacement)
- 41 34 060 Stripping operations - Replacing tail panel
- 41 35 000 Removing And Installing/Replacing Side Panel, Front Left Or Right
- 41 35 105 Replacing Rear Left Side Panel
- Installing side wall
- 41 35 105 Stripping operations - Replacing rear left side panel
- 41 5.... Adjusting Door
- Adjusting lock striker
- After setting
- 41 51 080 Removing and installing door
- 41 5.... Replace door
- 41 61 000 Removing and installing engine compartment lid
- 41 61 001 Replacing engine bonnet/hood
- 41 61 014 Adjust engine compartment lid
- 41 62 000 Removing And Installing Rear Lid
- 41 62 014 Adjusting Rear Lid To Fit
- 41 63 000 Removing And Installing Flap For Fuel Filler Neck
- 41 63 003 Replacing Cover Bowl
- Safety Information For Working On Vehicles With Automatic Engine Start-Stop System (MSA)
- 41 00... Safety at work
- 41 00... Information on hazards
- 1.0 Recommended tools and equipment
- Setting blind rivets
- 41 00... Bonding on painted surfaces
- Overview of topics
- 1.0 Equipment
- 2.0 Expiry date of consumables
- 3.1 Preparation of the surface on the vehicle (series status)
- 3.2 Preparation of the surface on the vehicle (replacement of a bonded component)
- 3.3 Preparation of surface on new part
- 4.0 Adhesive application
- 5.0 Hardening times
- 6.0 Subsequent treatment
- 7.0 Disposal of adhesive
- 41 00... Bonding steel on steel
- 41 00... Corrosion protection
- 41 00... EMC screws
- Purpose
- Procedure, aluminium front end
- Procedure, steel body
- 41 00... Frame alignment control dimensions, body
- 41 00... Gap dimensions, body
- 99 00... General instructions on paintwork
- 51 14... General notes for labelling with adhesive films
- Preparation
- Procedure for applying labels
- 41 00... General notes regarding bonding
- 2.0 Grinding outer shell and structure
- 41 00... Grinding steel parts
- 41 00... Handling airbags and restraint systems
- 41 00... Handling electrical and electronic equipment
- 41 00... Information / warning labels
- 41 00... Information on metal filler
- Storage
- Shelf life
- Surface pre-treatment
- Processing
- Applying filler
- Hardening time
- Post-processing
- Paintwork
- 64 00... Information on using cleaning agent/paints (personal protection equipment)
- 41 00... Information on vehicle protection
- 41 00... Information/warning labels
- 41 00... Installation solution for straight shank/hexagon rivet nut
- 41 00... Installing a cavity acoustic baffle with 2-component PU cavity foam
- 41 00... Installing a cavity acoustic baffle (expanded)
- 41 00... Installing cavity sealing (not expanded)
- 41 00... Materials science
- 41 00... Notes on adhesive K1
- Required cartridge gun
- Preparing the glue cartridge
- Adhesive application
- Disposal of adhesive
- 41 00... Notes on adhesive K2
- 41 00... Notes on adhesive K3
- 2-component adhesive application
- Adhesive disposal
- 41 00... Notes on adhesive K4
- 41 00... Notes on adhesive K5
- 41 00... Notes on cleaning agent R1
- 61 00... Notes on handling the high pressure cleaner
- 41 00... Notes on repairing threads
- 41 00... Notes on the water drain hose of the slide/tilt sunroof
- 99 00... Notes on using temperature-controlled infra-red radiators
- 1. Opening spot-weld bonds
- 2. Opening adhesive bonds
- 3. Opening adhesive bonds on aluminum roofs
- 4. Opening adhesive bonds on carbon-fibre-reinforced plastic parts
- 41 00... Opening brazed connections
- 41 00... Opening riveted connections
- 1.1 Opening blind rivets (N1 and N2)
- 1.2 Opening blind rivets (N3 and N6)
- 2.1 Opening punch rivets by extraction
- 2.2 Opening punch rivets by drilling out
- Opening welding spots (resistance pressure spot welding)
- Opening MAG weld seams and MIG brazing seams
- Opening laser weld seams
- 41 00... Overview of adhesive cartridge guns
- 1.0 Adhesives
- 1.1 Primer
- 1.2 Cleaning agent
- 1.3 Fillers
- 2.1 Rivets
- 2.2 Plastic nuts
- 3.0 Primer
- 4.0 Sealant
- 5.0 Cavity preservation
- 6.0 Cavity foam
- 7.0 EMC screw (electromagnetic compatibility)
- 8.0 Twist drill
- 41 00... Position of shaped parts for cavity acoustic baffle
- 41 00... Punch rivets
- Setting punch rivets
- 41 00... Quality standard
- 41 00... Repair solution for straight shank/hexagon rivet nut
- Hexagon / straight shank rivet nut (up to thread M8) with hand rivet gun ZS308
- Hexagon / straight shank rivet nut (up to thread M12) with hand rivet gun MB512
- 41 0 Repair techniques, repair stage 1
- 41 0 Repair techniques, repair stage 2
- 41 0 Repair techniques, repair stage 3
- 1.0 General information
- 2.0 Shaping plastic parts
- 3.0 Bonding plastic parts
- 41 00... Replacing blind rivets
- 41 00... Riveting aluminium parts
- 41 00... Riveting steel parts
- 41 00... Setting blind rivet nuts and bolts
- 41 00... Spot-weld bonding steel components
- 1.0 Scope of delivery
- 2.0 Start-up
- 3.0 Mode of operation
- 4.0 Application examples
- 5.0 Safety instructions
- 41 00... Stamping vehicle identification number
- 1.0 Recommended tools
- 2.0 Straightening outer skin
- 41 00... Straightening aluminium components in structure
- 41 00... Straightening steel parts
- 99 00... Touching up paintwork damage
- 41 00... Use of materials in outer shell
- 41 00... Vehicle identification number, general
- 41 00... Welding and soldering steel components
- 41 00... Welding in reinforcement plate (sheet steel)
- 41 00... Workshop equipment
- 99 00... General instructions on painting
- 41 11 028 Replacing left engine support (partial replacement before front axle)
- 41 11 043 Replacing front section of left engine support
- 41 11 043 Stripping operations - Replacing front section of left engine support
- 41 11 150 Replacing cover for left frame side member
- 41 11 151 Replacing cover for right frame side member
- 41 11 301 Replacing cover for longitudinal member with left door pillar (partial replacement B-pillar, rear side panel removed)
- 41 11 302 Replace the entrance with right door post (partial replacement, B-pillar, rear side panel removed)
- 41 11 720 Replacing rear left side member (partial replacement, rear panel and side panel at rear left removed)
- 41 12 557 Replacing middle luggage compartment floor (tail panel has been removed)
- 41 12 557 Stripping operations - Replacing luggage compartment floor, middle (tail panel removed)
- 41 14 021 Replacing front left wheel arch
- 41 14 021 Stripping operations - Replacing front left wheel arch
- 41 14 502 Replacing rear left outer section of wheel housing (side panel removed)
- 41 14 503 Replacing rear right outer wheel arch section (side panel removed)
- 41 14 511 Replacing complete rear left wheel arch (side panel removed)
- 41 14 512 Replacing complete rear right wheel arch (side panel removed)
- 41 21 511 Replacing front left door post (front side panel removed)
- 41 21 600 Replacing left C-pillar (side panel removed)
- 41 21 940 Left C-pillar partial replacement (side panel removed)
- 41 31... Additional bore holes for roof rails in roof outer skin
- 41 31 000 Replacing roof outer skin (normal roof)
- 41 31 001 Replacing roof outer skin (version with slide/tilt sunroof)
- 41 31 001 Stripping operations - Replacing roof outer skin (version with slide/tilt sunroof)
- 41 32 000 Replacing left or right cowl panel (partial replacement before roof connection)
- 41 33... Removing and installing complete front panel (for engine removal)
- 41 33 040 Replacing front wall
- 41 33 600 Moving front panel into assembly position
- 41 33 695 Removing and installing lock bridge
- 41 34 037 Replacing outer tail panel section
- 41 34 037 Stripping operations - Replacing outer tail panel section
- 41 34 041 Replacing tail panel
- 41 34 041 Stripping operations - Replacing tail panel
- 41 35 000 Removing and installing/replacing side panel, front left or right
- 41 35 105 Replacing rear left side panel
- 41 35 105 Stripping operations - Replacing rear left side panel
- 41 35 115 Replacing rear right side panel
- 41 35 115 Stripping operations - Replacing rear right side panel
- 41 5.... Adjusting door
- 41 51 080 Removing and installing door
- 41 5.... Replace door
- 41 52 022 Adjusting Clubdoor
- 41 52 060 Removing and installing clubdoor
- 41 61 014 Adjust engine compartment lid
- 41 61 000 Removing and installing engine compartment lid
- 41 61 001 Replacing engine compartment lid
- 41 62 010 Removing and installing left splitdoor
- 41 62 018 Adjusting left and right Splitdoor to fit
- 41 62 060 Removing and installing/replacing hinge for left or right splitdoor
- 41 63 000 Removing and installing flap for fuel filler neck
- 41 63 003 Replacing cover bowl
- 00 Safety Information For Working On Vehicles With Automatic Engine Start-Stop System (MSA)
- 34 00... General Information
- 34 00... General Information On Breaking In New Brake Discs / Brake Pads
- 34 00 x01 Guideline for applying brake pad paste on brake pads and brake anchor plate
- 34 00... Checking Brake Discs
- 34 00 009 Checking Brakes On Test Stand
- 34 00 010 Checking Thickness Of Brake Pad Thickness
- 34 00 012 Parking Brake Function Check
- 34 00 025 Replacing fluid in DSC brake system
- 34 00 048 Bleeding Brake System With ABS/ASC+T
- 34 00 050 Bleeding Brake System With DSC
- 34 11 552 Overhauling left or right front brake caliper (TRW) (brake caliper removed)
- 34 11 000 Removing And Installing/Replacing Brake Pads On Both Front Disc Brakes
- 34 11 000 Removing And Installing/Renewing Brake Pads On Both Front Disc Brakes (Brembo)
- 34 11 000 Removing And Installing/Renewing Brake Pads On Both Front Disc Brakes (Brembo GP II)
- 34 11 220 Removing And Installing Or Replacing Both Front Brake Discs
- 34 11 220 Removing And Installing/Replacing Both Front Brake Discs (Brembo)
- 34 11 220 Removing And Installing/Replacing Both Front Brake Discs (Brembo GPII)
- 34 11 250 Removing And Installing/Replacing Front Left Or Right Brake Anchor Plate/Protective Plate
- 34 11 519 Removing And Installing/Replacing Left Or Right Front Brake Caliper
- 34 21 200 Removing and installing/replacing both brake pads of rear disc brakes
- 34 21 320 Removing And Installing/Replacing Both Brake Discs
- 34 21 745 Removing And Installing/Replacing Left Or Right Rear Brake Caliper
- 34 31 170 Replacing Brake Fluid Level Switch
- 34 31 181 Removing And Installing / Replacing Expansion Tank For Hydraulic Brake Control
- 34 31 500 Removing And Installing/Replacing Brake Master Cylinder
- 34 32 861 Replacing All Brake Pipes
- 34 32 881 Replacing Front Left Or Right Brake Hoses
- 34 32 980 Replacing Rear Left Or Right Brake Hoses
- 34 33 000 Removing And Installing Or Replacing Brake Booster
- 34 33 051 Replacing Non-Return Valve For Brake Booster
- 34 33 071 Replacing Vacuum Hose For Brake Booster (N12)
- 34 33 071 Replacing Vacuum Hose For Brake Booster (N14)
- 34 35 001 Replacing A Front Brake Pad Sensor
- 34 35 001 Replacing A Rear Brake Pad Sensor
- 34 10 014 Adjusting Handbrake
- 34 41... Removing And Installing Or Replacing Boot For Handbrake Lever
- 34 41 001 Removing And Installing Handbrake Lever
- 34 41 071 Replacing handle for handbrake lever
- 34 41 120 Removing And Installing / Replacing Both Handbrake Bowden Cables
- 34 51 525 Removing And Installing/Replacing Hydraulic Unit For ASC+T
- 34 51 527 Removing And Installing/Replacing Hydraulic Unit For DSC (Until 07/2010)
- 34 51 527 Removing And Installing/Replacing Hydraulic Unit For DSC (From 08/2010)
- 34 52 516 Removing And Installing / Replacing DSC Control Unit
- 34 52 525 Replacing A Front Pulse Sensor
- 34 52 535 Replacing A Rear Pulse Sensor
- 34 52 550 Removing And Installing/Replacing DSC Yaw Sensor (DSC Sensor)
- 34 90 ... Troubleshooting Brake System
- 34 00 x01 Guideline for applying brake pad paste on brake pads and brake anchor plate
- 34 00 048 Bleeding brake system with ABS/ASC+T
- 34 00 050 Bleeding brake system with DSC
- Fully rinse the brake system
- Bleeding rear axle brake circuit
- Bleeding front axle brake circuit
- 34 00 009 Checking brakes on test stand
- 34 00 010 Checking thickness of brake lining
- 34 00... General Information
- General
- Brake fluid
- Wheel brakes
- Brake lines, brake hoses
- Traction control system
- 34 00... General information on braking in new brake discs/brake pads
- 34 00 012 Parking brake function check
- 34 00 025 Replacing fluid in ABS/ASC+T brake system
- 00 Safety information for working on vehicles with automatic engine start-stop function (MSA)
- Observe safety precautions when working on MSA vehicles
- When working with diagnosis tools
- 34 11 552 Overhauling left or right front brake caliper (TRW) (brake caliper removed)
- 34 11 000 Removing and installing/renewing brake pads on both front disc brakes (Brembo)
- 34 11 220 Removing and installing/replacing both front brake discs
- 34 11 220 Removing and installing/replacing both front brake discs (Brembo)
- 34 11 000 Removing and installing/replacing brake pads on both front disc brakes
- 34 11 250 Removing and installing/replacing front left or right brake anchor plate/protective plate
- 34 11 519 Removing and installing/replacing left or right front brake caliper
- 34 21 320 Removing and installing/replacing both brake discs
- 34 21 200 Removing and installing/replacing brake pads of both rear disc brakes
- 34 21 745 Removing and installing/replacing left or right rear brake caliper
- 34 31 181 Removing and installing/replacing expansion tank for hydraulic brake actuation
- 34 31 500 Removing and installing/replacing brake master cylinder
- 34 31 170 Replacing brake fluid level switch
- 34 32 861 Replacing all brake pipes
- 34 32 881 Replacing front left or right brake hose
- 34 32 980 Replacing rear left or right brake hoses
- 34 33 000 Removing and installing or replacing brake booster
- 34 33 051 Replacing non-return valve for brake booster
- 34 33 071 Replacing vacuum hose for brake booster (N12)
- 34 33 071 Replacing Vacuum Hose For Brake Booster (N14)
- 34 35 001 Replacing a brake pad sensor (front)
- 34 35 001 Replacing a rear brake pad sensor
- 34 10 014 Adjusting handbrake
- 34 41 120 Removing and installing/replacing both handbrake Bowden cables
- 34 41 001 Removing and installing handbrake lever
- 34 41... Removing and installing or replacing boot for handbrake lever
- 34 41 071 Replacing handle for handbrake lever
- 34 51 525 Removing and installing/replacing hydraulic unit for ASC+T
- 34 51 527 Removing and installing/replacing hydraulic unit for DSC (Until 07/2010)
- 34 51 527 Removing And Installing/Replacing Hydraulic Unit For DSC (From 08/2010)
- 34 52 516 Removing and installing/replacing DSC control unit (version 1)
- 34 52 516 Removing and installing/replacing DSC control unit (version 2)
- 34 52 550 Removing and installing/replacing DSC yaw sensor (DSC sensor)
- 34 52 535 Replacing a rear pulse sensor
- 34 52 525 Replacing one front pulse sensor
- 00 Safety information for working on vehicles with automatic engine start-stop system (MSA)
- 34 00... General Information
- 34 00... General information on breaking in new brake discs / brake pads
- 34 00 x01 Guideline for applying brake pad paste on brake pads and brake anchor plate
- 34 00... Checking brake discs
- 34 00 009 Checking brakes on test stand
- 34 00 010 Checking brake pad thickness
- 34 00 012 Parking brake function check
- 34 00 025 Replacing fluid in DSC brake system
- 34 00 048 Bleeding brake system DSC
- 34 00 050 Bleeding brake system with DSC
- 34 11 000 Removing and installing/replacing brake pads on both front disc brakes
- 34 11 000 Removing And Installing/Renewing Brake Pads On Both Front Disc Brakes (Brembo)
- 34 11 220 Removing and installing or replacing both front brake discs
- 34 11 220 Removing And Installing/Replacing Both Front Brake Discs (Brembo)
- 34 11 250 Removing and installing/replacing front left or right brake console/back plate
- 34 11 519 Removing and installing/replacing left or right front brake caliper
- 34 11 552 Overhauling left or right front brake caliper (TRW) (brake caliper removed)
- 34 21 200 Removing and installing/replacing both rear disc brakes
- 34 21 320 Removing and installing/replacing both brake discs
- 34 21 745 Removing and installing/replacing left or right rear brake caliper
- 34 31 170 Replacing brake fluid level switch
- 34 31 181 Removing and installing / replacing expansion tank for hydraulic brake actuation
- 34 31 500 Removing and installing/replacing brake master cylinder
- 34 32 861 Replacing all brake pipes
- 34 32 881 Replacing front left or right brake hoses
- 34 32 980 Replacing rear left or right brake hoses
- 34 33 000 Removing and installing or replacing brake booster
- 34 33 051 Replacing non-return valve for brake booster
- 34 33 071 Replacing vacuum hose for brake booster (N14)
- 34 35 001 Replacing a front brake pad sensor
- 34 35 001 Replacing a rear brake pad sensor
- 34 10 014 Adjusting handbrake
- 34 41... Removing and installing or replacing boot for handbrake lever
- 34 41 001 Removing and installing handbrake lever
- 34 41 071 Replacing handle for handbrake lever
- 34 41 120 Removing and installing / replacing both handbrake Bowden cables
- 34 51 525 Removing and installing/replacing hydraulic unit for ASC+T
- 34 51 527 Removing and installing/replacing hydraulic unit for DSC (until 07/2010)
- 34 51 527 Removing and installing/replacing hydraulic unit for DSC (from 08/2010)
- 34 52 516 Removing and installing/replacing DSC control unit (until 07/2010)
- 34 52 516 Removing and installing/replacing DSC control unit (from 08/2010)
- 34 52 525 Replacing a front pulse generator
- 34 52 535 Replacing a rear pulse generator
- 34 52 550 Removing and installing/replacing DSC yaw sensor (DSC sensor)
- 34 90... Troubleshooting brake system
- 54 34 100 Adjusting soft top
- 54 34 001 Checking function of electro-hydraulic soft top
- Function conditions, folding roof
- Function conditions, convertible top
- In event of function problems
- 54 34... Emergency release of soft top latch in event of faulty folding sunroof drive cable
- 54 34... Notes on soft top (special tool - soft top holders)
- Positioning removed soft top
- 54 34... Opening and closing loading aid (Easyload)
- 54 34... Opening/closing convertible top in event of a technical fault
- 1. Description
- 2. Intended use
- 3. Properties of the load, including the quality and number of parts that can be turned over all at once
- 4. No transporting over persons
- 5. Testing and inspection
- 54 34 196 Removing and installing/replacing both stowage locks
- 54 34 378 Removing and installing/replacing convertible top tension bar bearings
- 54 34 350 Removing and installing/replacing left or right convertible top trim strip
- 54 34 101 Removing and installing complete electro-hydraulic soft top
- Removing bow bearing
- Retaining plate, soft top
- 54 34 365 Removing and installing front bow
- 54 34... Removing and installing main bow panel
- 54 34 140 Removing and installing or replacing base plate on left or right
- 54 34 400 Removing and installing soft top wiring harness
- 54 34 205 Removing and installing/replacing all hydraulic lines on convertible top
- Convertible top hydraulics
- 54 34 034 Removing and installing/replacing complete hydraulic system for soft top
- 54 34 337 Removing and installing/replacing front left or right seal
- 54 34 005 Removing and installing/replacing hydraulic unit for convertible top drive
- 54 34 359 Removing and installing/replacing inner trim for left or right guide rail
- 54 34 357 Removing and installing/replacing left or right guide rail trim panel
- 54 34 016 Removing and installing/replacing left or right hydraulic cylinder for soft top
- 54 34 170 Removing and installing/replacing left or right retaining hook (centering tip)
- 54 34 355 Removing and installing/replacing left or right roof frame panel
- 54 34 341 Removing and installing/replacing left or right roof frame seal
- 54 34 359 Removing and installing/replacing rear cover (rear soft top bow)
- 54 34 359 Removing and installing/replacing rear crossbar trim panel
- 54 34 343 Removing and installing/replacing rear left or right seal
- 51 31 200 Removing and installing/replacing rear window
- 54 34 380 Removing and installing/replacing roof crossbar
- 54 34 133 Removing and installing/replacing roofliner in soft top on left or right
- 54 34 192 Removing and installing/replacing stowage lock
- 1. Definitions of terms
- 2. When working on hydraulic system, observe the following
- 3. Mechanical convertible top operation
- 4. Checking fluid level
- 5. Topping up/extracting fluid
- 6. Bleeding hydraulic system
- 54 34... Repair wind deflector fixing
- 54 34 415 Repairing the soft top cover with the repair kit
- 54 34 890 Replacing Hall sensors on roof crossbar
- 54 34 370 Replacing bow
- 54 34 373 Replacing bow seal
- 54 34 120 Replacing electro-hydraulic soft top frame
- 54 34 375 Replacing left or right locking tension bar
- 54 34 996 Replacing left or right main pillar
- 54 34 211 Replacing left or right tension cable
- 54 34 120 Replacing soft top fabric
- 54 34... Topping up/extracting fluid, checking fluid level
- 54 34... Trouble shooting automatic soft top/folding sunroof
- 54 61 003 Removing and installing/replacing rollover bar
- 54 61 021 Removing and installing/replacing trims for rollover protection
- 54 62 000 Triggering/retracting rollover protection system (BMW diagnosis system)
- 54 62 005 Removing and installing/replacing rollover bar
- 61 20... Battery replacement information
- 61 13... Butt connector for repairing a plug connection
- 61 00... Instructions for disconnecting and connecting battery
- Notes
- Plug system D 1.5/D 2.5
- Plug system JPT/MDK/DFK
- Plug system Elo/Elo Power
- Plug system LSK
- Plug system MQS/MPQ
- 12 00... Instructions for working on the ignition system
- 12 13 Notes on checking ignition system
- 61 00... Notes on handling wiring harnesses and cables
- 12 00... Notes/information on removing and installing control units
- 12 00... Notes/information on start assistance (jump starting)
- 00 Safety information for working on vehicles with automatic engine start-stop function (MSA)
- 12 12 011 Replacing all spark plugs (N12, N14, N16, N18)
- 12 13 511 Replacing ignition coils (N14)
- 12 14 700 Coding control module (DME/DDE)
- 12 14 705 Programming control unit (DME/DDE)
- 12 14 550 Replace the control unit (DME) (N12, N14, N16, N18)
- 12 14 600 Replace the knock sensor (N12, N14, N16, N18)
- 12 63 520 Replacing DME master relay (N12, N14)
- 12 14 521 Replacing crankshaft pulse sensor (N12, N14, N16, N18)
- 13 62 615 Replacing inlet pressure sensor (N14, N18)
- 12 14 537 Replacing pulse generator on inlet camshaft (N14)
- 12 31 009 Checking alternator (BSD)
- 12 31 020 Removing and installing or replacing alternator (N12, N14, N16, N18)
- 12 31... Replacing alternator belt pulley (with overrunning clutch)
- 12 32 501 Replacing the voltage regulator for the alternator (N12, N14, N16, N18)
- 12 41 020 Removing and installing/replacing starter motor (N12, N14, N16, N18)
- Remove starter motor
- 12 42 500 Replacing battery positive lead (between starter, alternator and battery positive terminal)
- 12 51 001 Replacing wiring harness section for engine (N14)
- 12 61 280 Removing and installing/replacing oil pressure sensor (N14)
- 12 62 500 Replacing coolant temperature sensor (N14)
- Safety information for working on vehicles with automatic engine start-stop function (MSA)
- 00 Danger of poisoning if oil is ingested/absorbed through the skin
- 00 Risk of injury if oil comes into contact with eyes and skin
- 00 Safety instructions for handling oil
- 11 00... Overview of consumables (BMW Electronic Parts Catalogue)
- 11 00 Removing and installing/replacing acoustic cover (N14)
- 11 00 039 Checking compression of all cylinders (N14)
- 11 00 050 Removing and installing engine (N14)
- 11 00 670 Securing engine in installation position (N14)
- Engine identification
- Mounting engine on assembly stand (N14)
- 11 12 000 Removing and installing/sealing cylinder head cover (N14)
- 11 12 100 Removing and installing/sealing cylinder head (N14)
- 11 12 101 Replacing cylinder head gasket (N14)
- 11 12 670 Cleaning intake port with walnut shell granulate (N14)
- 11 12 719 Resurfacing cylinder head sealing face (N14)
- 11 12 729 Checking cylinder head for water leaks (N14)
- 11 13 000 Removing and installing, sealing or replacing oil sump (N14)
- 11 14 005 Replacing front crankshaft radial seal (N14)
- 11 14 151 Replacing crankshaft radial seal (N14)
- 11 21 500 Replacing crankshaft (N14)
- 11 21 531 Replacing all crankshaft main bearings (N14)
- 11 22 500 Removing and installing or replacing flywheel (N14)
- 11 23 010 Removing and installing or replacing vibration damper (N14)
- 11 24 571 Replacing conrod bearings (N14)
- 11 25 530 Removing and installing/replacing all pistons (N14)
- 11 25 671 Replacing piston rings on all pistons (N14)
- 11 28 010 Replacing alternator drive belt (N14)
- 11 28 012 Replacing drive belt (without A/C system)
- 11 28 020 Replacing tensioning device for alternator drive belt (N14)
- 11 28 035 Removing and installing/replacing friction gear (N14)
- 11 31 005 Checking camshaft timing (N14)
- 11 31 025 Removing and installing/replacing intake camshaft (N14)
- 11 31 028 Removing and installing/replacing exhaust camshaft (N14)
- 11 31 051 Replacing timing chain (N14)
- 11 31 090 Installing and removing/replacing chain tensioner piston (N14)
- 11 31 505 Adjusting camshaft timing (N14)
- 11 33 050 Removing and installing/replacing all cam followers (N14)
- 11 34 552 Removing and installing or replacing all valves (N14)
- 11 34 560 Replacing all valve stem seals (N14)
- 11 34 715 Replacing all valve springs (N14)
- 11 36 042 Removing and installing/replacing intake adjuster (N14)
- 11 36 655 Removing and installing/replacing both solenoid valves (N14)
- 11 40 000 Checking engine oil pressure (N14)
- 11 41 000 Removing and installing oil pump (N14)
- 11 42 020 Removing and installing/replacing full-flow oil filter (N18)
- 11 43 000 Removing and installing/replacing guide tube for dipstick (N14)
- 11 51 000 Removing and installing/replacing water pump (N14)
- 11 53 000 Removing and installing/replacing coolant thermostat (N14)
- 11 53 590 Removing and installing/replacing auxiliary water pump (N14)
- 11 61 050 Removing and installing intake air manifold (N14)
- 11 61 365 Replacing left charge-air duct (N14)
- 11 61 362 Replacing right charge-air duct (N14)
- 11 65 020 Removing and installing / replacing exhaust turbocharger (N14)
- 11 66 000 Removing and installing/replacing vacuum pump (N14)
- 11 74 508 Removing and installing/replacing pressure converter for exhaust turbocharger (N18)
- 11 78 510 Removing and installing/replacing control sensor (N14)
- 11 78 545 Removing and installing/replacing monitor sensor (N14)
- 11 00 039 Checking compression of all cylinders (N12, N14)
- Engine identification
- Mounting engine on assembly stand (N14)
- 11 00... Overview of consumables (Electronic Parts Catalogue)
- 11 00 050 Removing and installing engine (N14)
- 11 00 Removing and installing/replacing acoustic cover (N14)
- 00 Safety information for working on vehicles with automatic engine start-stop function (MSA)
- 11 00 670 Securing engine in installation position (N14)
- 11 12 670 Cleaning intake port with walnut shell granulate (N14)
- 11 12 729 Checking cylinder head for water leaks (N14)
- 11 12 100 Removing and installing/sealing cylinder head (N14)
- 11 12 000 Removing and installing/sealing cylinder head cover (N14)
- 11 12 101 Replacing cylinder head gasket (N14)
- 11 12 719 Resurfacing cylinder head sealing face (N14)
- 11 13 000 Removing and installing, sealing or replacing oil sump (N14)
- 11 14 151 Replacing crankshaft radial seal (N14)
- 11 14 005 Replacing front crankshaft radial seal (N14)
- 11 22 500 Removing and installing or replacing flywheel (N14)
- 11 21 531 Replacing all crankshaft main bearings (N14)
- 11 21 500 Replacing crankshaft (N14)
- 11 23 010 Removing and installing or replacing vibration damper (N14)
- 11 24 571 Replacing conrod bearings (N14)
- 11 25 530 Removing and installing/replacing all pistons (N14)
- 11 25 671 Replacing piston rings on all pistons (N14)
- 11 28 035 Removing and installing/replacing friction gear (N14)
- 11 28 012 Replacing drive belt (without A/C system)
- 11 28 010 Replacing drive belt for alternator (N14)
- 11 28 020 Replacing tensioning device for alternator drive belt (N14)
- 11 31 505 Adjusting camshaft timing (N14)
- 11 31 005 Checking camshaft timing (N14)
- 11 31 090 Installing and removing/replacing chain tensioner piston (N14)
- 11 31 028 Removing and installing/replacing exhaust camshaft (N14)
- 11 31 025 Removing and installing/replacing inlet camshaft (N14)
- 11 33 050 Removing and installing/replacing all cam followers (N14)
- 11 34 552 Removing and installing or replacing all valves (N14)
- 11 34 715 Replacing all valve springs (N14)
- 11 34 560 Replacing all valve stem seals (N14)
- 11 36 655 Removing and installing/replacing both solenoid valves (N14)
- 11 36 042 Removing and installing/replacing inlet adjustment unit (N14)
- 11 40 000 Checking engine oil pressure (N14)
- 11 41 000 Removing and installing oil pump (N14)
- 11 43 000 Removing and installing/replacing guide tube for dipstick (N14)
- 11 51 000 Removing and installing/replacing water pump (N14)
- 11 53 590 Removing and installing/replacing auxiliary water pump (N14)
- 11 53 000 Removing and installing/replacing coolant thermostat (N14)
- 11 61 050 Removing and installing intake air manifold (N14)
- 11 61 362 Replacing right charge-air duct (N14)
- 11 61 365 Replacing left charge-air duct (N14)
- Removing and installing / replacing exhaust turbocharger (N14)
- 11 66 000 Removing and installing/replacing vacuum pump (N14)
- 11 78 510 Removing and installing/replacing control sensor (N14)
- 11 78 545 Removing and installing/replacing monitor sensor (N14)
- General information
- Situation
- Effect
- Procedure
- 64 00 000 Information on using cleaning agent/paints (personal protection equipment)
- Recycling
- 31 00... Instructions (chassis components made of aluminum)
- 31 00... Notes on repairing threads
- 00 Safety information for working on vehicles with automatic engine start-stop function (MSA)
- 51 47 490 Removing and installing/replacing front assembly underbody protection (diesel)
- 31 11 506 Lowering/raising front axle carrier (special tool SWZ00-2040)
- 31 11 506 Lowering/raising front axle carrier (universal lifter)
- 31 11 020 Removing and installing/replacing bumper bracket
- 31 11 001 Replacing front axle support
- 31 12 000 Removing and installing left or right control arm
- 31 12 046 Replacing bracket (with rubber mount) for left or right control arm
- 31 12 001 Replacing left or right control arm
- 31 12 130 Replacing rubber mount in left or right control arm
- 31 12 024 Replacing wheel guide joint in left or right control arm
- 31 21 090 Removing and installing/replacing left or right swivel bearing
- 31 21 180 Replacing bearings (wheel hub) for front wheel
- 31 00... Information on replacing shock absorbers
- 31 31 000 Removing and installing front left or right spring strut
- 31 31 031 Replacing front spring strut shock absorber on right or left
- 31 33 095 Measuring ride-level height of vehicle
- 31 33 001 Replacing front left or right spring strut support bearing
- 31 33 100 Removing and installing/replacing coil spring for left or right front spring strut
- 31 35 000 Removing and installing/replacing front stabilizer
- 31 35 005 Removing and installing/replacing push rod (anti-roll bar link) for left/right anti-roll bar
- 31 35 021 Replacing both rubber mounts for stabilizer mounting on front axle carrier
- 31 60... Notes on removing and installing Low Profile band clamps
- 31 60 003 Removing and installing/replacing left output shaft
- 31 60 004 Removing and installing/replacing right output shaft
- 31 60 530 Replacing an output shaft gaiter (on transmission side) (output shaft removed)
- Notes
- Manual transmissions only
- Removing outer joint gaiter
- Installing outer joint gaiter
- Installing inner joint gaiter
- Replacing transmission snap ring
- 00 DANGER OF POISONING IF OIL IS INGESTED/ABSORBED THROUGH THE SKIN
- 00 RISK OF INJURY IF OIL COMES INTO CONTACT WITH EYES AND SKIN
- 00 SAFETY INFORMATION FOR WORKING ON VEHICLES WITH AUTOMATIC ENGINE START-STOP SYSTEM (MSA)
- 00 SAFETY INSTRUCTIONS FOR HANDLING OIL
- 31 00... INFORMATION ON REPLACING SHOCK ABSORBERS
- 31 00... INSTRUCTIONS (CHASSIS COMPONENTS MADE OF ALUMINIUM)
- 31 00... NOTES ON REPAIRING THREADS
- 00 00 781 CHECKING/SETTING THREADED CHASSIS TO NORMAL POSITION JOHN COOPER WORKS GP2
- 51 71 505 MOUNT SECURING FIXTURE FOR VEHICLE ON LIFTING PLATFORM
- 31 11 001 REPLACING FRONT AXLE SUPPORT
- 31 11 020 REMOVING AND INSTALLING/REPLACING BUMPER BRACKET
- 31 11 506 LOWERING/RAISING FRONT AXLE SUPPORT (SWZ00-2040)
- 31 11 506 LOWERING/RAISING FRONT AXLE SUPPORT (UNIVERSAL LIFTER)
- 31 12 000 REMOVING AND INSTALLING LEFT OR RIGHT CONTROL ARM
- 31 12 001 REPLACING LEFT OR RIGHT CONTROL ARM
- 31 12 024 REPLACING WHEEL GUIDE JOINT IN LEFT OR RIGHT CONTROL ARM
- After installation
- 31 12 046 REPLACING HOLDER (WITH RUBBER MOUNT) FOR LEFT OR RIGHT CONTROL ARM
- 31 12 130 REPLACING RUBBER MOUNT IN LEFT OR RIGHT CONTROL ARM
- 31 21 090 REMOVING AND INSTALLING/REPLACING LEFT OR RIGHT SWIVEL BEARING
- 31 21 180 REPLACING BEARINGS (WHEEL HUB) FOR FRONT WHEEL
- Situation
- Effect
- Procedure
- 31 31 000 REMOVING AND INSTALLING FRONT LEFT OR RIGHT SPRING STRUT
- 51 71... REMOVING AND INSTALLING/REPLACING STRUT BRACE (JCW GP2)
- 31 31 031 REPLACING FRONT SPRING STRUT SHOCK ABSORBER ON RIGHT OR LEFT
- 31 33 001 REPLACING FRONT LEFT OR RIGHT SPRING STRUT SUPPORT BEARING
- 31 33 095 MEASURING RIDE-LEVEL HEIGHT OF VEHICLE
- 31 33 100 REMOVING AND INSTALLING/REPLACING COIL SPRING FOR LEFT OR RIGHT FRONT SPRING STRUT
- 31 35 000 REMOVING AND INSTALLING/REPLACING FRONT ANTI-ROLL BAR
- 31 35 005 REMOVING AND INSTALLING/REPLACING PUSH ROD (STABILIZER LINK) FOR LEFT/RIGHT ANTI-ROLL BAR
- 31 35 021 REPLACING BOTH RUBBER MOUNTS FOR STABILIZER MOUNTING ON FRONT AXLE SUPPORT
- 31 60... NOTES ON REMOVING AND INSTALLING LOW PROFILE BAND CLAMPS
- 31 60 003 REMOVING AND INSTALLING OR REPLACING LEFT OUTPUT SHAFT
- 31 60 004 REMOVING AND INSTALLING / REPLACING RIGHT OUTPUT SHAFT
- 31 60 530 REPLACING AN OUTPUT SHAFT GAITER (ON TRANSMISSION SIDE) (OUTPUT SHAFT REMOVED)
- 31 60 535 REPLACING BOTH GAITERS OF OUTPUT SHAFT ON LEFT OR RIGHT (MANUAL TRANSMISSION)
- 31 60 535 REPLACING BOTH GAITERS OF OUTPUT SHAFT ON LEFT OR RIGHT (AUTOMATIC TRANSMISSION)
- 31 60 535 REPLACING BOTH GAITERS OF OUTPUT SHAFT ON LEFT OR RIGHT (COOPER S)
- 31 90... TROUBLESHOOTING SHOCK ABSORBER
- 00 Safety information for working on vehicles with automatic engine start-stop system (MSA)
- 00 Danger of poisoning if oil is ingested/absorbed through the skin
- 00 Risk of injury if oil comes into contact with eyes and skin
- 00 Safety instructions for handling oil
- 00...... Raising vehicle with trolley jack
- 31 00... Information on replacing shock absorbers
- 31 00... Instructions (chassis components made of aluminium)
- 31 00... Notes on repairing threads
- 51 71 505 Mount securing fixture for vehicle on lifting platform
- 31 11 001 Replacing front axle support
- 31 11 020 Removing and installing/replacing bumper bracket
- 31 11 506 Lowering/raising front axle support (special tool SWZ00-2040)
- 31 11 506 Lowering/raising front axle support (universal lifter)
- 31 12 000 Removing and installing left or right control arm
- 31 12 001 Replacing left or right control arm
- 31 12 024 Replacing wheel guide joint in left or right control arm
- 31 12 046 Replacing bracket (with rubber mount) for left or right control arm
- 31 12 130 Replacing rubber mount in left or right control arm
- 31 21 090 Removing and installing/replacing left or right swivel bearing
- 31 21 180 Replacing bearings (wheel hub) for front wheel
- Situation
- Effect
- Procedure
- 31 31 000 Removing and installing front left or right spring strut
- 31 31 031 Replacing front spring strut shock absorber on right or left
- 31 33 001 Replacing front left or right spring strut support bearing
- 31 33 095 Measuring ride-level height of vehicle
- 31 33 100 Removing and installing/replacing coil spring for left or right front spring strut
- 31 35 000 Removing and installing/replacing front anti-roll bar
- 31 35 005 Removing and installing/replacing push rod (anti-roll bar link) for left/right anti-roll bar
- 31 35 021 Replacing both rubber mounts for anti-roll bar mounting on front axle support
- 31 60... Notes on removing and installing Low Profile band clamps
- 31 60 003 Removing and installing or replacing left output shaft
- 31 60 004 Removing and installing / replacing right output shaft
- 31 60 530 Replacing an output shaft gaiter (on transmission side) (output shaft removed)
- 31 60 535 Replacing both gaiters of output shaft on left or right
- 31 90... Troubleshooting shock absorber
- 00 Safety information for working on vehicles with automatic engine start-stop function (MSA)
- 13 31 028 Checking fuel feed pressure (N14)
- Feature of this version with ambient pressure
- Test precondition
- Description of operation
- Description of operation: fuel return line
- Description of operation: pressure retaining function
- Complaint: drive characteristic faults, lack of power
- Important
- Complaint: starting problems
- 13 31 035 Removing and installing or replacing the fuel delivery line (N14, N18)
- 13 53... Pressure line leak test
- 13 51 017 Removing and installing/replacing high-pressure pump (N14, N18)
- 13 53 310 Removing and installing or replacing one fuel injector in fuel injection system (N14)
- 13 53 158 Removing and installing/replacing high-pressure rail (N14, N18)
- 13 53 180 Replacing delivery line (N14)
- 13 53 596 Replacing high-pressure fuel sensor (N14)
- 13 62 618 Replacing the temperature sensor and charging pressure sensor (N14, N18)
- 13 54... Removing and installing/sealing charge air hose (N14, N18)
- 13 54 030 Removing and installing/sealing the throttle body (N14, N18)
- 11 61 365 Replacing left charge-air duct (N14)
- 11 61 362 Replacing right charge-air duct (N14)
- 13 62 560 Removing and installing or replacing the hot film air mass meter (N14, N18)
- 13 62 615 Replacing inlet pressure sensor (N14, N18)
- 13 74 001 Removing and installing or replacing the sound generator (N14, N18)
- 13 71 000 Removing and installing/replacing the intake silencer housing (N14, N18)
- 13 71 031 Replace the intake pipe for the intake silencer housing (N14, N18)
- 13 72 001 Replacing air filter element (N14, N18)
- 13 90 500 Replacing the tank vent valve (N14, N18)
- 00 Safety information for working on vehicles with automatic engine start-stop function (MSA)
- Battery acid is highly corrosive
- In event of contact with acid
- Explosion hazard
- 61 00... Battery
- 61 20... Battery replacement information
- Vehicles with energy management systems (IBS, power module): Register battery replacement
- 61 00... Diagnosis for Condition Based Service
- 61 12... General information on intelligent battery sensor (IBS)
- 61 00... Notes for disconnecting and connecting battery
- Before disconnecting battery
- General notes on disconnecting battery
- After connecting battery
- 61 00... Notes on handling optical fibres
- The following applies in general
- 12 00... Notes/information on start assistance (jump starting)
- Preparation
- Operation
- 61 00... Program / encode the control unit(s)
- 61 20 908 Battery "power reset" (to program/encode control unit(s))
- 61 12 013 Replacing battery negative lead
- 61 12 200 Replacing wiring harness in left or right front door
- 61 12 180 Replacing wiring harness on function carrier on left or right front door
- 61 13... Notes for opening contacts and locks of different plug contact systems
- 61 13... Butt connector for repairing a plug connection
- 61 13... Circular connector, 13-pin, system D2.5
- 61 13... Circular connector, 20-pin, system D2.5
- 61 13... Circular connector, 7-pin, 8-pin, system D2.5
- 61 13... Circular plugs, 4-, 7-, 10- 12-, 25-pin, system D1.5/D2.5
- 61 13... Control unit plugs, 25-, 35-, 55-, 83-, 88-pin
- 61 13... Connector housing, LCC contact (load current contact)
- 61 13... Crimping micro power quadlock contacts (MPQ)
- 61 13... Crimping micro quadlock system contacts (MQS)
- 61 13... Crimping annular contacts
- 61 13... Crimping optical fibres
- 61 13... Crimping stop parts
- 1. Crimping stop parts up to 2.5 mm 2
- 2. Crimping stop parts including and over 2.5 mm
- Checking crimping
- 61 13... Cutting off, stripping insulation and cutting optical fibres to length
- Cutting optical fibre
- Stripping insulation from optical fibre
- Cutting optical fibre to length
- 61 13... Cutting to length and stripping insulation from cables
- 61 13... Fuse holder
- 61 13... In-Line connectors, 30-pin, hybrid system MQS/MPQ
- 61 13... In-Line connectors, 30-pin, system D2.5
- 61 13... In-Line plugs, 2-pin, system JPT ELA
- 61 13... In-Line plugs, 2-pin, system MDK 3 plus 2.8
- 61 13... In-Line plugs, 20-pin, system D2.5
- 61 13... In-Line plugs, 24-pin, hybrid system MQS/MPQ
- Socket housing
- Pin housing
- 61 13... In-Line plugs, 4-pin, system DFK ELA
- 61 13... In-Line plugs, 6- to 50-pin, system Elo
- 61 13... Inline Connectors, 15-Pin, System D2.5
- 61 13... Inline connectors, 6-, 8-pin, system MQS
- 61 13... Inline plugs, 2-pin, system MPQ 2.8
- 61 13... Inline plugs, 3-, 6-pin, system Elo-power 2.8
- 61 13... Inline plugs, 4-, 10-pin, system Elo
- 61 13... Inline plugs, 8-, 12-pin, system D2.5
- 61 13... Installing comb connector for retrofitting/repairs
- Installation in wet area (engine compartment, wheel arch)
- Installation in dry area (interior, luggage compartment)
- 61 13... Relay carrier
- 61 13... Removing and installing/replacing OBD-II socket
- 61 13 055 Removing and installing/replacing fuse box in engine compartment
- 61 13... Removing and installing/replacing relay carrier/fuse box (in engine compartment on bulkhead)
- 61 00... Repairing airbag cables
- 61 13... Repairing ribbon cables
- 61 13... Socket housing (radio connector), hybrid system MQS/MPQ
- 61 13... Socket housing 42-, 43-pin, hybrid system MQS/MPQ
- 61 13... Socket Housings, 2X21-, 2X27-Pin, Hybrid Systems MQS/MPQ, Elo/Elo Power
- 61 13... Socket housings, 5-pin, 8-pin, system MQS/MPQ
- Repair range, vehicle electrical system
- Release and press-out tool
- Cutting to length and stripping insulation from cables
- Crimping stop parts (small contacts) and butt connectors
- Crimping stop parts (large contacts) and butt connectors
- 61 13... Treating cables and fibre-optic cables
- Subject of repair instructions
- 61 14 030 Removing and installing/replacing B+ multifuse distributor
- Brief component description
- Notes for Service department
- 61 20 900 Disconnecting and connecting battery negative lead
- 61 00... Instructions for disconnecting and connecting battery
- 61 20... Battery charging
- Risk of explosion!
- 61 20 005 Testing battery with battery tester
- 61 20... Threshold values for battery inspection of all battery (telephone except for telephone battery)
- 61 20 503 Vehicle battery - closed-circuit current monitoring
- 61 21 010 Remove and install or replace battery
- 61 30 020 Removing and installing/replacing switch block
- 61 31 996 Carry out steering angle sensor adjustment
- 61 31 195 Removing and installing (replacing) front controller
- 61 31 080 Removing and installing/replacing switch from hazard warning lights
- 61 31 008 Removing and installing or replacing steering column switch cluster
- 61 31 133 Removing and installing/replacing AV connection socket (up to 08/2010)
- 61 31 133 Removing and installing/replacing AV connection socket (from 08/2010)
- 61 31 134 Removing and installing/replacing USB audio interface connecting socket
- 61 31 241 Removing and installing/replacing bonnet/hood contact switch
- 61 31 221 Removing and installing/replacing both multifunction steering wheel switches
- 61 31 113 Removing and installing/replacing both shift paddles for automatic transmission
- 61 31 299 Removing and installing/replacing clutch switch module
- 61 31 220 Removing and installing/replacing multifunction steering wheel switch
- 61 31 270 Removing and installing/replacing reversing light switch
- 61 31 029 Removing and installing/replacing roof operating unit
- 61 31 077 Removing and installing/replacing switch for Convertible top/rear window shelf
- 61 31 068 Removing and installing/replacing switch for passenger airbag deactivation
- 61 31 011 Removing and installing/replacing volute spring cassette
- 61 31 310 Replacing brake light switch
- 61 31 492 Replacing level switch for windscreen washer system
- 61 31 255 Replacing switch for exterior mirror
- 61 33 040 Removing and installing/replacing a fanfare horn
- 61 33 060 Removing and installing/replacing both fanfare horns
- 61 34... Removing and installing or replacing socket outlet in luggage compartment
- 61 34... Removing and installing/replacing power socket in front storage compartment
- 61 35 680 Initializing rain sensor
- 61 35... Notes on ESD protection (Electro Static Discharge)
- 61 35 015 Removing and installing (replacing) control unit for Car Access System
- Replacement
- 61 35 950 Removing and installing (replacing) control unit for comfort access system
- 61 35 177 Removing and installing (replacing) rain/light sensor
- 61 35 147 Removing and installing/replacing Convertible top module
- 61 35 975 Removing and installing/replacing bumper antenna for comfort access system
- 61 35 095 Removing and installing/replacing control unit/module for seat heating
- 61 35 115 Removing and installing/replacing footwell module
- 61 35 040 Removing and installing/replacing fuse box (SPEG)
- 61 35 954 Removing and installing/replacing interior antenna for Comfort Access System (rear seat)
- 61 35 953 Removing and installing/replacing interior antenna for Comfort Access System (storage compartment, front)
- 61 35 958 Removing and installing/replacing interior antenna for Comfort Access System on left or right (side trim panel)
- 61 35 070 Removing and installing/replacing module for folding exterior mirror
- 61 36... Removing and installing/replacing relay for windscreen heater
- 61 61... Adjusting left or right windscreen wiper
- 61 61 010 Checking/adjusting contact angle of windscreen wiper arms on windscreen
- 61 61 270 Removing and installing or replacing console for windscreen washer system complete with motor
- 61 61 041 Replacing both windscreen wiper blades
- 61 61 081 Replacing left or right windscreen wiper arm
- 61 67 083 Removing and installing/replacing left or right high-pressure nozzle of headlight washer system
- 51 11... Removing and installing/replacing cover for headlight washer unit on left
- 61 67 010 Removing and installing/replacing washer pump of headlight washer system
- 61 71 004 Adjusting windscreen washer spray nozzles
- 61 71 015 Removing and installing/replacing a washer jet in windscreen washer system
- 61 71 100 Removing and installing/replacing windscreen washer pump
- 61 71 061 Replacing fluid reservoir for windscreen washer system
- 00 SAFETY INFORMATION FOR WORKING ON VEHICLES WITH AUTOMATIC ENGINE START-STOP SYSTEM (MSA)
- 12 00... INSTRUCTIONS ON STARTING AID
- 61 00... BATTERY
- 61 00... DIAGNOSIS FOR CONDITION BASED SERVICE
- 61 00... NOTES ON HANDLING OPTICAL FIBERS
- 61 00... NOTES ON HANDLING WIRING HARNESSES AND CABLES
- 61 00... PROGRAM / ENCODE THE CONTROL UNIT(S)
- 61 00... SAFETY INSTRUCTIONS FOR HANDLING VEHICLE BATTERY
- 61 12 013 REPLACING BATTERY NEGATIVE LEAD
- 61 12 180 REPLACING WIRING HARNESS ON FUNCTION CARRIER ON LEFT OR RIGHT FRONT DOOR
- 61 12 200 REPLACING WIRING HARNESS IN LEFT OR RIGHT FRONT DOOR
- 61 13 BUTT CONNECTOR FOR REPAIRING A PLUG CONNECTION
- 61 13... CIRCULAR CONNECTOR, 13-PIN, SYSTEM D2.5
- 61 13... CIRCULAR CONNECTOR, 20-PIN, SYSTEM D2.5
- 61 13... CIRCULAR CONNECTOR, 7-PIN, 8-PIN, SYSTEM D2.5
- 61 13... CIRCULAR PLUGS, 4-, 7-, 10- 12-, 25-PIN, SYSTEM D1.5/D2.5
- 61 13... CONNECTOR HOUSING, LCC CONTACT (LOAD CURRENT CONTACT)
- 61 13... CONTROL UNIT PLUGS, 25-, 35-, 55-, 83-, 88-PIN
- 61 13 CRIMPING STOP PARTS
- 61 13... DME MASTER RELAY CONNECTOR
- 61 13 INSTALLING FAN CONNECTOR FOR RETROFITTING/REPAIRS
- 61 13 OPENING PLUG HOUSINGS AND REMOVING CONTACTS OF DIFFERENT PLUG SYSTEMS
- 61 13 SPECIAL TOOLS FOR WIRING HARNESS REPAIRS
- 61 13.. UNLOCKING AND DISCONNECTING DIFFERENT PLUG CONNECTIONS
- 61 13... BASE OF TAB CONNECTOR HOUSINGS
- 61 13... CRIMPING MICRO POWER QUADLOCK CONTACTS (MPQ)
- 61 13... CRIMPING MICRO QUADLOCK SYSTEM CONTACTS (MQS)
- 61 13... CRIMPING ANNULAR CONTACTS
- 61 13... CRIMPING OPTICAL FIBRES
- 61 13... CUTTING OFF, STRIPPING INSULATION AND CUTTING OPTICAL FIBRES TO LENGTH
- 61 13 CUTTING TO LENGTH AND STRIPPING INSULATION FROM CABLES
- 61 13... FUSE HOLDER
- 61 13... IN-LINE CONNECTORS, 30-PIN, HYBRID SYSTEM MQS/MPQ
- 61 13... IN-LINE CONNECTORS, 30-PIN, SYSTEM D2.5
- 61 13... IN-LINE PLUGS, 2-PIN, SYSTEM JPT ELA
- 61 13... IN-LINE PLUGS, 2-PIN, SYSTEM MDK 3 PLUS 2.8
- 61 13... IN-LINE PLUGS, 20-PIN, SYSTEM D2.5
- 61 13... IN-LINE PLUGS, 24-PIN, HYBRID SYSTEM MQS/MPQ
- Socket housing
- Pin housing
- 61 13... IN-LINE PLUGS, 4-PIN, SYSTEM DFK ELA
- Installation notes
- 61 13... IN-LINE PLUGS, 6- TO 50-PIN, SYSTEM ELO
- 61 13... INLINE CONNECTORS, 15-PIN, SYSTEM D2.5
- 61 13... INLINE CONNECTORS, 6-, 8-PIN, SYSTEM MQS
- 61 13... INLINE PLUGS, 2-PIN, SYSTEM MPQ 2.8
- 61 13... INLINE PLUGS, 3-, 6-PIN, SYSTEM ELO-POWER 2.8
- 61 13... INLINE PLUGS, 4-, 10-PIN, SYSTEM ELO
- 61 13... INLINE PLUGS, 8-, 12-PIN, SYSTEM D2.5
- 61 13... INSTALLING COMB CONNECTOR FOR RETROFITTING/REPAIRS
- Installation in wet area (engine compartment, wheel arch)
- Installation in dry area (interior, luggage compartment)
- 61 13... MAIN RELAY CONNECTOR FOR DME
- 61 13... PLUG HOUSING, LCC CONTACT (LOAD CURRENT CONTACT)
- 61 13... RELAY CARRIER
- 61 00... REPAIRING AIRBAG CABLES
- 61 13... REPAIRING RIBBON CABLES
- 61 13... RETAINING BRACKET
- 61 13... SOCKET HOUSING (RADIO CONNECTOR), HYBRID SYSTEM MQS/MPQ
- 61 13... SOCKET HOUSING 42-, 43-PIN, HYBRID SYSTEM MQS/MPQ
- 61 13... SOCKET HOUSINGS, 2X21-, 2X27-PIN, HYBRID SYSTEMS MQS/MPQ, ELO/ELO POWER
- 61 13... SOCKET HOUSINGS, 5-PIN, 8-PIN, SYSTEM MQS/MPQ
- 61 13... SOCKET OF TAB CONNECTOR HOUSINGS
- 61 13... TREATING CABLES AND FIBRE-OPTIC CABLES
- 61 13 055 REMOVING AND INSTALLING/REPLACING FUSE BOX IN ENGINE COMPARTMENT
- 61 14 030 REMOVING AND INSTALLING/REPLACING B+ MULTIFUSE DISTRIBUTOR
- 12 00... NOTES FOR DISCONNECTING AND CONNECTING BATTERY
- 61 12... GENERAL INFORMATION ON INTELLIGENT BATTERY SENSOR (IBS)
- 61 00... NOTES FOR DISCONNECTING AND CONNECTING BATTERY
- Before disconnecting battery
- General notes on disconnecting battery
- After connecting battery
- 67 62... Notes on initializing power windows
- Deleting the initialization
- Re-initialization
- 61 20... THRESHOLD VALUES FOR BATTERY INSPECTION OF ALL BATTERY (TELEPHONE EXCEPT FOR TELEPHONE BATTERY)
- Introduction
- Brief description of components
- Mode of operation
- 61 20... BATTERY CHARGING
- 61 20... BATTERY OPEN-CIRCUIT CURRENT TEST
- 61 20 900 DISCONNECTING AND CONNECTING BATTERY NEGATIVE LEAD
- 61 20 908 PERFORMING BATTERY "POWER RESET" (FOR PROGRAMMING/CODING CONTROL UNIT(S))
- 61 20 005 TESTING BATTERY WITH BATTERY TESTER
- 61 21 010 REMOVING AND INSTALLING OR REPLACING BATTERY
- 61 30 020 REMOVING AND INSTALLING/REPLACING SWITCH BLOCK
- 61 31 008 REMOVING AND INSTALLING/REPLACING STEERING COLUMN SWITCH CLUSTER
- 61 31 011 REMOVING AND INSTALLING/REPLACING VOLUTE SPRING CASSETTE (UP TO 07/2008)
- 61 31 029 REMOVING AND INSTALLING/REPLACING ROOF OPERATING UNIT
- 61 31 080 REMOVING AND INSTALLING/REPLACING SWITCH FROM HAZARD WARNING FLASHERS
- 61 31 113 REMOVING AND INSTALLING/REPLACING BOTH SHIFT PADDLES FOR AUTOMATIC TRANSMISSION
- 61 31 133 REMOVING AND INSTALLING/REPLACING AV CONNECTING SOCKET (UP TO 08/2010)
- 61 31 133 REMOVING AND INSTALLING/REPLACING AV CONNECTING SOCKET (FROM 08/2010)
- 61 31 134 REMOVING AND INSTALLING/REPLACING USB/AUDIO INTERFACE CONNECTING SOCKET
- 61 31 241 REMOVING AND INSTALLING/REPLACING BONNET/HOOD CONTACT SWITCH
- 61 31 195 REMOVING AND INSTALLING (REPLACING) FRONT CONTROLLER
- 61 31 220 REMOVING AND INSTALLING/REPLACING MULTIFUNCTION STEERING WHEEL SWITCH
- 61 31 255 REPLACING SWITCH FOR DOOR MIRROR
- 61 31 270 REMOVING AND INSTALLING/REPLACING REVERSING LIGHT SWITCH
- 61 31 068 REMOVING AND INSTALLING/REPLACING SWITCH FOR PASSENGER AIRBAG DEACTIVATION
- Replacement: remove lock cylinder for passenger airbag deactivation
- 61 31 299 REMOVING AND INSTALLING/REPLACING CLUTCH SWITCH MODULE
- 61 31 310 REPLACING BRAKE LIGHT SWITCH
- 61 31 492 REPLACING LEVEL SWITCH FOR WINDSCREEN WASHER SYSTEM
- 61 31 996 CARRY OUT STEERING ANGLE SENSOR ADJUSTMENT
- 61 33 060 REMOVING AND INSTALLING/REPLACING BOTH FANFARE HORNS
- 61 34... REMOVING AND INSTALLING/REPLACING POWER SOCKET IN STORAGE COMPARTMENT
- 63 99... REPLACING BULB FOR SOCKET LIGHTING IN STORAGE COMPARTMENT AT FRONT
- 61 35... NOTES ON ESD PROTECTION (ELECTRO STATIC DISCHARGE)
- 61 35 015 REMOVING AND INSTALLING (REPLACING) CONTROL UNIT FOR CAR ACCESS SYSTEM
- 61 35 040 REMOVING AND INSTALLING/REPLACING FUSE BOX (SPEG)
- 61 35 070 REMOVING AND INSTALLING/REPLACING MODULE FOR FOLDING EXTERIOR MIRROR
- 61 35 095 REMOVING AND INSTALLING/REPLACING SEAT MODULE FOR SEAT HEATING
- 61 35 115 REMOVING AND INSTALLING/REPLACING FOOTWELL MODULE
- 61 35 177 REMOVING AND INSTALLING/REPLACING RAIN/LIGHT SENSOR
- 61 35 680 INITIALIZING RAIN SENSOR
- 61 35 950 REMOVING AND INSTALLING (REPLACING) CONTROL UNIT FOR COMFORT ACCESS SYSTEM
- 61 35 953 REMOVING AND INSTALLING/REPLACING INTERIOR ANTENNA FOR COMFORT ACCESS SYSTEM (STORAGE COMPARTMENT, FRONT)
- 61 35 954 REMOVING AND INSTALLING/REPLACING INTERIOR ANTENNA FOR COMFORT ACCESS SYSTEM (REAR SEAT)
- 61 35 958 REMOVING AND INSTALLING/REPLACING INTERIOR ANTENNA FOR COMFORT ACCESS SYSTEM ON LEFT OR RIGHT (SIDE TRIM PANEL)
- 61 35 975 REMOVING AND INSTALLING/REPLACING BUMPER ANTENNA FOR COMFORT ACCESS SYSTEM
- VEHICLE PROGRAMMING AND CODING
- 61 13... REMOVING AND INSTALLING/REPLACING RELAY CARRIER/FUSE BOX (IN ENGINE COMPARTMENT ON BULKHEAD)
- 61 36... REMOVING AND INSTALLING/REPLACING RELAY FOR WINDSCREEN HEATER
- 61 61 01. ADJUSTING LEFT OR RIGHT WINDSCREEN WIPER
- 61 61 010 CHECKING/ADJUSTING CONTACT ANGLE OF WINDSCREEN WIPER ARMS ON WINDSCREEN
- 61 61 041 REPLACING BOTH WINDSCREEN WIPER BLADES
- 61 61 081 REPLACING LEFT OR RIGHT WINDSCREEN WIPER ARM
- 61 61 111 REPLACING LEFT OR RIGHT WINDSCREEN WIPER RUBBER
- 61 61 270 REMOVING AND INSTALLING/REPLACING CONSOLE FOR WINDSCREEN WASHER SYSTEM COMPLETE WITH MOTOR
- 61 62 100 ADJUSTING WASHER JET FOR REAR WINDOW WASHER SYSTEM (VERSION 1)
- 61 62 100 ADJUSTING WASHER JET FOR REAR WINDOW WASHER SYSTEM (VERSION 2)
- 61 62 020 REPLACING WIPER BLADE FOR REAR WINDOW WIPER
- 61 62 030 REPLACING (REMOVING AND INSTALLING) WIPER ARM FOR REAR WINDOW WIPER
- 61 62 060 REMOVING AND INSTALLING/REPLACING REAR WINDOW WIPER MOTOR
- 51 11... REMOVING AND INSTALLING/REPLACING COVER FOR HEADLIGHT WASHER UNIT ON LEFT
- 61 67 010 REMOVING AND INSTALLING/REPLACING WASHER PUMP OF HEADLIGHT CLEANING SYSTEM
- 61 67 083 REMOVING AND INSTALLING / REPLACING LEFT OR RIGHT HIGH-PRESSURE NOZZLE OF HEADLIGHT WASHER SYSTEM
- 61 71 004 ADJUSTING WASHER JETS FOR WINDSCREEN WASHER SYSTEM
- 61 71 015 REMOVING AND INSTALLING/REPLACING A WASHER JET IN WINDSCREEN WASHER SYSTEM
- 61 71 061 REPLACING FLUID RESERVOIR FOR WINDSCREEN WASHER SYSTEM
- 61 71 100 REMOVING AND INSTALLING/REPLACING WINDSCREEN WASHER PUMP
- 12 00... Notes/information on start assistance (jump starting)
- 61 00... Battery
- 61 00... Diagnosis for Condition Based Service
- 61 00... Notes on handling optical fibers
- 61 00... Notes on handling wiring harnesses and cables
- 61 00... Repairing airbag cables
- 61 00... Safety instructions for handling vehicle battery
- 61 00... Program / encode the control unit(s)
- 61 12... General information on intelligent battery sensor (IBS)
- 61 13... Opening plug housings and removing contacts of different plug systems
- 61 13... Treating cables and fibre-optic cables
- 61 13... Unlocking and disconnecting different plug connections
- 61 20 908 Performing battery "power reset" (for programming/coding control unit(s))
- 61 12 013 Replacing battery negative lead
- 61 12 180 Replacing wiring harness on function carrier on left or right front door
- 61 12 200 Replacing wiring harness in left or right front door
- 61 13... DME master relay connector
- 61 13... Base of tab connector housings
- 61 13... Butt connector for repairing a plug connection
- 61 13... Connector Housing, LCC Contact (Load Current Contact)
- 61 13... Crimping Micro Power Quadlock contacts (MPQ)
- 61 13... Crimping Micro Quadlock System contacts (MQS)
- 61 13... Crimping annular contacts
- 61 13... Crimping optical fibres
- 61 13... Crimping stop parts
- 61 13... Cutting off, stripping insulation and cutting optical fibres to length
- 61 13... Cutting to length and stripping insulation from cables
- 61 13... Fuse Holder
- 61 13... In-Line Plugs, 2-Pin, System JPT ELA
- 61 13... In-line plugs, 24-pin, Hybrid System MQS/MPQ
- 61 13... In-line plugs, 30-pin, Hybrid System MQS/MPQ
- 61 13... In-line plugs, 6- to 50-pin, System Elo
- 61 13... In-line plugs, 6-, 8-pin, System MQS
- 61 13... Inline Plugs, 8-, 12-Pin, System D2.5
- 61 13... Installing Comb Connector For Retrofitting/Repairs
- Installation in wet area (engine compartment, wheel arch)
- Installation in dry area (interior, luggage compartment)
- 61 13... Installing fan connector for retrofitting/repairs
- 61 13... Main Relay Connector For DME
- 6113... Overview, rain sensor (additional work when replacing the windscreen / sensor replacement)
- 61 13... Plug housing, LCC contact (load current contact)
- 61 13... Relay carrier
- 61 13... Removing and installing/replacing OBD-II socket
- 61 13... Removing and installing/replacing relay carrier/fuse box (in engine compartment on bulkhead)
- 61 13... Repairing ribbon cables
- 61 13... Retaining bracket
- 61 13... Socket housing (radio plug), Hybrid System MQS/MPQ
- 61 13... Socket housing 42-, 43-pin, Hybrid System MQS / MPQ
- 61 13... Socket housings, 2x21-, 2x27-pin, Hybrid Systems MQS/MPQ, Elo/Elo-Power
- 61 13... Socket of tab connector housings
- 61 13... Special tools for wiring harness repairs
- 61 13 055 Removing and installing/replacing fuse box in engine compartment
- 61 31 134 Removing and installing/replacing USB/audio interface connecting socket
- 61 14 030 Removing and installing/replacing B+ multifuse distributor
- 12 00... Instructions for disconnecting and connecting battery
- 61 20... Threshold values for battery inspection of all battery (telephone except for telephone battery)
- 61 20... Battery charging
- 61 20... Battery open-circuit current test
- 6120... Battery replacement information
- 61 20 005 Testing battery with battery tester
- 61 20 900 Disconnecting and connecting battery negative lead
- 61 21 010 Removing and installing or replacing battery
- 61 30 020 Removing and installing/replacing switch block
- 61 31 008 Removing and installing or replacing steering column switch cluster
- 61 31 011 Removing and installing/replacing coil spring cassette (up to 07/2008)
- 61 31 029 Removing and installing/replacing roof operating unit
- 61 31 068 Removing and installing/replacing switch for passenger airbag deactivation
- 61 31 080 Removing and installing/replacing switch from hazard warning lights
- 61 31 113 Removing and installing/replacing both shift paddles for automatic transmission
- 61 31 133 Removing and installing/replacing AV connection socket (up to 08/2010)
- 61 31 133 Removing and installing/replacing AV connecting socket (from 08/2010)
- 61 31 195 Removing and installing (replacing) front controller
- 61 31 220 Removing and installing/replacing multifunction steering wheel switch
- 61 31 241 Removing and installing/replacing bonnet/hood contact switch
- 61 31 255 Replacing switch for door mirror
- 61 31 270 Removing and installing/replacing reversing light switch
- 61 31 299 Removing and installing/replacing clutch switch module
- 61 31 310 Replacing brake light switch
- 61 31 492 Replacing level switch for windscreen washer system
- 61 31 996 Carry out steering angle sensor adjustment
- 61 34... Removing and installing/replacing power socket in front storage compartment
- 61 33 060 Removing and installing/replacing both fanfare horns
- 61 34... Removing and installing or replacing socket outlet in luggage compartment
- 61 35... Notes on ESD protection (Electro Static Discharge)
- 61 35 015 Removing and installing (replacing) control unit for Car Access System
- 61 35 040 Removing and installing/replacing fuse box (SPEG)
- 61 35 070 Removing and installing/replacing module for folding door mirror
- 61 35 095 Removing and installing/replacing control unit/module for seat heating
- 61 35 115 Removing and installing/replacing footwell module
- 61 35 177 Removing and installing (replacing) rain/light sensor
- 61 35 680 Initializing rain sensor
- 61 35 950 Removing and installing (replacing) control unit for comfort access system
- 61 35 953 Removing and installing/replacing interior antenna for Comfort Access System (storage compartment, front)
- 61 35 954 Removing and installing/replacing interior antenna for Comfort Access System (rear seat)
- 61 35 963 Removing and installing/replacing interior antenna for comfort access system on left
- 61 35 964 Removing and installing/replacing interior antenna for comfort access system on right
- 61 35 975 Removing and installing/replacing bumper antenna for Comfort Access System
- 84 21 542 Removing and installing (replacing) hands-free charging electronics (High)
- Vehicle programming and coding
- 61 36... Removing and installing/replacing relay for windscreen heater
- 61 61... Adjusting left or right windscreen wiper
- 61 61 010 Checking/adjusting contact angle of windscreen wiper arms on windscreen
- 61 61 041 Replacing both windscreen wiper blades
- 61 61 081 Replacing left or right windscreen wiper arm
- 61 61 111 Replacing left or right windscreen wiper rubber
- 61 61 270 Removing and installing or replacing bracket for windscreen wiper system complete with motor
- 61 62 022 Replacing wiper blade for rear window wiper on left
- 61 62 024 Replacing wiper blade for rear window wiper on right
- 61 62 032 Replacing wiper arm for rear window wiper on left
- 61 62 034 Replacing wiper arm for rear window wiper on right
- 61 62 062 Removing and installing/replacing left rear window wiper motor
- 61 62 064 Removing and installing/replacing right rear window wiper motor
- 61 62 115 Replacing spray nozzle for rear window washer unit
- 51 11... Removing and installing/replacing cover for headlight washer unit on left
- 61 67 010 Removing and installing/replacing washer pump of headlight washer system
- 61 67 083 Removing and installing / replacing left or right high-pressure nozzle of headlight washer system
- 61 62 100 Adjusting spray nozzle for rear window washer unit
- 61 71 004 Adjusting windscreen washer spray nozzles
- 61 71 015 Removing and installing/replacing a spray nozzle in windscreen washer system
- 61 71 061 Replacing fluid reservoir for windscreen washer system
- 61 71 100 Removing and installing/replacing windscreen washer pump
- 64 00 000 Information on using cleaning agent/paints (personal protection equipment)
- Recycling
- 00 Safety information for working on vehicles with automatic engine start-stop function (MSA)
- Observe safety precautions when working on MSA vehicles
- MSA function is deactivated by
- When working with diagnosis tools
- 64 11... Replacing the microswitch
- 64 11... Installing servodrive
- 64 11 367 Removing and installing (replacing) control panel for heating and air conditioning system
- 64 11 992 Removing and installing or replacing solar sensor
- 64 11 200 Removing and installing/renewing heating unit
- 64 11 210 Removing and installing/replacing heater blower
- 64 11 212 Removing and installing/replacing heater/air conditioner blower
- 64 11 991 Removing and installing/replacing sensor for automatic recirculated air control
- 64 11 872 Removing and installing/replacing servodrive for blending flap
- 64 11 855 Removing and installing/replacing servodrive for central kinematics
- 64 11 805 Removing and installing/replacing servodrive for fresh-/recirculatedair flap
- 64 11 225 Replacing controller for heating and A/C system blower
- 64 11 942 Replacing evaporator temperature sensor (IHKR/IHKA)
- 64 11 207 Replacing heat exchanger
- 64 11 221 Replacing resistor for heating and air conditioning unit blower (IHR/IHKR)
- 64 11 951 Replacing temperature sensor for heater
- 64 22 135 Removing and installing/replacing left or right fresh-air grille
- 64 22 161 Removing and installing or replacing middle fresh-air grille
- 64 31 009 Replacing microfilter for interior ventilation
- 64 50... A/C performance test (R 134a)
- 64 50 009 Drawing off, evacuating and filling heating and air conditioning system (R 134a)
- 64 50... Instructions for handling refrigerant R 134a
- 64 50... Instructions for handling refrigerant oil (for refrigerant R 134a)
- 64 52... Instructions for opening and replacing parts in refrigerant circuit
- I. Part replacement as preliminary work fur further repair work and based on gradual leakage
- II. Part replacement due to sudden leak
- 64 50... Leak detection with ultraviolet additives (UV additives) (BMW leak-testing case)
- 64 50... Safety instructions for handling R134a refrigerant
- Protective measures/rules of conduct
- First aid measures
- 64 50... Safety instructions for handling refrigerant oil
- 64 51... Cleaning evaporator
- 64 51... Leak-testing evaporator
- 64 51 520 Removing and installing or replacing expansion valve
- 64 51 590 Removing and installing/renewing evaporator
- 64 52... Instructions for compressor replacement
- 64 52 520 Removing and installing/replacing complete A/C compressor
- 64 53... Notes on replacing drier bottle or drier insert
- 64 53 550 Removing and installing or replacing condenser for A/C system
- 64 53 515 Replacing desiccant insert for air conditioning system
- 64 53 520 Replacing safety pressure switch
- 64 53... Replacing valve insert for refrigerant line
- 64 53... Instructions for replacement of air conditioning condensers and radiator/coolers
- 00 SAFETY INFORMATION FOR WORKING ON VEHICLES WITH AUTOMATIC ENGINE START-STOP SYSTEM (MSA)
- 64 00 000 INFORMATION ON USING CLEANING AGENT/PAINTS (PERSONAL PROTECTION EQUIPMENT)
- 64 11... INSTALLING ACTUATOR DRIVE
- 64 11... REPLACING THE MICROSWITCH
- 64 11 200 REMOVING AND INSTALLING/REPLACING HEATER
- 64 11 207 REPLACING HEATER CORE
- 64 11 210 REMOVING AND INSTALLING/REPLACING HEATER BLOWER
- 64 11 212 REMOVING AND INSTALLING/REPLACING HEATER/AIR CONDITIONER FAN
- 64 11 221 REPLACING RESISTOR FOR HEATING AND A/C UNIT BLOWER (IHR/IHKR)
- 64 11 225 REPLACING CONTROLLER FOR HEATING AND A/C SYSTEM BLOWER
- 64 11 367 REMOVING AND INSTALLING (REPLACING) CONTROL PANEL FOR HEATER - A/C SYSTEM
- 64 11 805 REMOVING AND INSTALLING/REPLACING ACTUATOR DRIVE FOR FRESH-/RECIRCULATED-AIR FLAP
- 64 11 855 REMOVING AND INSTALLING/REPLACING ACTUATOR DRIVE FOR CENTRAL KINEMATICS
- 64 11 872 REMOVING AND INSTALLING/REPLACING ACTUATOR DRIVE FOR BLENDING FLAP
- 64 11 942 REPLACING EVAPORATOR TEMPERATURE SENSOR (IHKR/IHKA)
- 64 11 951 REPLACING TEMPERATURE SENSOR FOR HEATER
- 64 11 991 REMOVING AND INSTALLING/REPLACING SENSOR FOR AUTOMATIC RECIRCULATED AIR CONTROL
- 64 11 992 REMOVING AND INSTALLING/REPLACING SOLAR SENSOR
- 64 11 X02 REMOVING AND INSTALLING/REPLACING CENTRAL KINEMATICS
- 64 22 135 REMOVING AND INSTALLING/REPLACING LEFT OR RIGHT FRESH-AIR GRILLE
- 64 22 161 REMOVING AND INSTALLING OR REPLACING MIDDLE FRESH-AIR GRILLE
- 64 31 009 REPLACING MICROFILTER FOR INTERIOR VENTILATION
- 64 50... SAFETY INFORMATION FOR HANDLING REFRIGERANT R134A
- 64 50... SAFETY INFORMATION FOR HANDLING REFRIGERANT OIL (FOR REFRIGERANT R 134A)
- 64 50... AIR CONDITIONER TEST (R 134A)
- 64 50... INSTRUCTIONS FOR HANDLING REFRIGERANT R 134A
- 64 50... LEAK TESTING WITH ULTRAVIOLET ADDITIVES (UV ADDITIVES) (BMW LEAK-TESTING CASE)
- 64 50 010 DRAWING OFF, EVACUATING AND FILLING A/C SYSTEM (R 134A)
- 64 51... CLEANING EVAPORATOR
- 64 51... LEAK-TESTING EVAPORATOR
- 64 51 520 REMOVING AND INSTALLING OR REPLACING EXPANSION VALVE
- 64 51 590 REMOVING AND INSTALLING/REPLACING EVAPORATOR
- 64 52... INSTRUCTIONS FOR COMPRESSOR REPLACEMENT
- 64 52... INSTRUCTIONS FOR OPENING AND REPLACING PARTS IN REFRIGERANT CIRCUIT
- I. Part replacement as preliminary work fur further repair work and based on gradual leakage
- II. Part replacement due to sudden leak
- 64 52 520 REMOVING AND INSTALLING/REPLACING COMPLETE A/C COMPRESSOR
- 64 53... INSTRUCTIONS FOR REPLACEMENT OF AIR CONDITIONING CAPACITORS AND RADIATOR/COOLERS
- 64 53... NOTES ON REPLACING DRIER BOTTLE OR DRIER INSERT
- 64 53... REPLACING VALVE INSERT FOR REFRIGERANT LINE
- 64 53 515 REPLACING DESICCANT INSERT FOR A/C SYSTEM
- 64 53 520 REPLACING SAFETY PRESSURE SWITCH
- 64 53 550 REMOVING AND INSTALLING/REPLACING CONDENSER FOR A/C SYSTEM
- Safety information for working on vehicles with automatic engine start-stop function (MSA)
- 64 11... Installing servodrive
- 64 11... Replacing the microswitch
- 64 11 200 Removing and installing/replacing heater
- 64 11 207 Replacing heater core
- 64 11 210 Removing and installing/replacing heater blower
- 64 11 212 Removing and installing/replacing heater/air conditioner fan
- 64 11 221 Replacing resistor for heating and air conditioning unit blower (IHR/IHKR)
- 64 11 225 Replacing controller for heating and A/C system blower
- 64 11 367 Removing and installing (replacing) control panel for heating and A/C system
- 64 11 805 Removing and installing/replacing servodrive for fresh-/recirculated-air flap
- 64 11 855 Removing and installing/replacing servodrive for central kinematics
- 64 11 872 Removing and installing/replacing servodrive for blending flap
- 64 11 942 Replacing evaporator temperature sensor (IHKR/IHKA)
- 64 11 951 Replacing temperature sensor for heater
- 64 11 991 Removing and installing/replacing sensor for automatic air recirculation control
- 64 11 992 Removing and installing/replacing solar sensor
- 64 11 X02 Removing and installing/replacing central kinematics
- 64 22 135 Removing and installing/replacing left or right fresh-air grille
- 64 22 161 Removing and installing or replacing middle fresh-air grille
- 64 31 009 Replacing microfilter for interior ventilation
- 64 52... Instructions for opening and replacing parts in refrigerant circuit
- I. Part replacement as preliminary work fur further repair work and based on gradual leakage
- II. Part replacement due to sudden leak
- 64 50... A/C performance test
- 64 50... Instructions for handling refrigerant R 134a
- 64 50... Instructions for handling refrigerant oil (for refrigerant R 134a)
- 64 50... Leak testing with ultraviolet additives (UV additives) (BMW leak-testing case)
- 64 50... Leak-testing with leak tester device
- 64 50... Safety instructions for handling refrigerant R134a
- 64 50... Safety instructions for handling refrigerant oil
- 64 50 010 Drawing off, evacuating and filling heating and air conditioning system (R134a)
- 64 51... Cleaning evaporator
- 64 51... Leak-testing evaporator
- 64 51 520 Removing and installing or replacing expansion valve
- 64 51 590 Removing and installing/replacing evaporator
- 64 52... Instructions for compressor replacement
- 64 52 521 Removing and installing/replacing air conditioning compressor
- 64 53... Instructions for desiccant insert replacement
- 64 53... Replacing valve insert for refrigerant line
- 64 53 515 Replacing desiccant insert for A/C system
- 64 53 520 Replacing safety pressure switch
- 64 53 550 Removing and installing or replacing condenser for A/C system
- 63 10... ADJUST THE FOG LIGHTS (WITH ELECTRONIC HEADLIGHT ADJUSTMENT DEVICE MAHA LITE 3)
- 63 10... ADJUST THE HIGH-BEAM HEADLIGHT (WITH ELECTRONIC HEADLIGHT ADJUSTMENT DEVICE MAHA LITE 3)
- 63 10... ADJUST THE LOW-BEAM HEADLIGHT (WITH ELECTRONIC HEADLIGHT ADJUSTMENT DEVICE MAHA LITE 3)
- 63 10... TEST REQUIREMENTS FOR HEADLIGHT VERTICAL AIM ADJUSTMENT
- 63 10... TRANSPARENT SCREENS OF DIFFERENT HEADLIGHT TYPES (HALOGEN, XENON, LED)
- 63 10 004 ADJUSTING HEADLIGHTS
- 63 10 014 ADJUSTING FOG LIGHTS
- 63 12... HEADLIGHT FOGGING FAULT PATTERN
- 63 99... NOTES FOR REPLACING THE PROTECTIVE CAP OF THE HEADLIGHT
- 63 12 007 REMOVING AND INSTALLING/REPLACING LEFT OR RIGHT HEADLIGHT (HALOGEN HEADLIGHT)
- 63 12 010 REMOVING AND INSTALLING/REPLACING LEFT HEADLIGHT (XENON HEADLIGHT)
- 63 12 012 REMOVING AND INSTALLING RIGHT HEADLIGHT (XENON HEADLIGHT)
- 63 12 015 REMOVING AND INSTALLING OR REPLACING LEFT HEADLIGHT (ADAPTIVE HEADLIGHT)
- 63 12 017 REMOVING AND INSTALLING/REPLACING RIGHT HEADLIGHT (ADAPTIVE HEADLIGHT)
- 63 12 895 REPLACING ELECTRONICS BOX/CONTROL UNIT FOR LEFT ADAPTIVE HEADLIGHT
- 63 12 896 REPLACING ELECTRONICS BOX/CONTROL UNIT RIGHT ADAPTIVE HEADLIGHT
- 63 12 860 REPLACING CONTROL UNIT FOR LEFT XENON HEADLIGHT
- 63 12 861 REPLACING CONTROL UNIT FOR RIGHT XENON HEADLIGHT
- 63 12 870 REPLACING IGNITION UNIT FOR LEFT XENON HEADLIGHT (WITH XENON BULB)
- 63 12 871 REPLACING RIGHT IGNITION UNIT FOR RIGHT XENON HEADLIGHT
- 67 16 011 REMOVING AND INSTALLING/REPLACING LEFT OR RIGHT VERTICAL AIM ADJUSTER (XENON HEADLIGHT)
- 63 13 200 REMOVING AND INSTALLING/REPLACING FRONT LEFT OR RIGHT SIDE REPEATERS
- 63 14 015 REMOVING AND INSTALLING/REPLACING SIDE MARKER LIGHTS ON REAR LEFT OR RIGHT
- 63 14 020 REMOVING AND INSTALLING/REPLACING FRONT LEFT OR RIGHT SIDE MARKER LIGHT
- 63 17 070 REMOVING AND INSTALLING/REPLACING LEFT FOG LAMP (WITH HEADLIGHT CLEANING SYSTEM)
- 63 17 090 REMOVING AND INSTALLING/REPLACING LEFT POSITION LIGHT (WITH HEADLIGHT CLEANING SYSTEM)
- 63 17 068 REMOVING AND INSTALLING/REPLACING THE FOG LIGHT (WITHOUT HEADLIGHT CLEANING SYSTEM)
- 63 17 075 REMOVING AND INSTALLING/REPLACING RIGHT FRONT FOG LIGHT
- 63 17 092 REMOVING AND INSTALLING/REPLACING RIGHT POSITION LIGHT
- 63 24 010 REMOVING AND INSTALLING/REPLACING REAR FOG LIGHT
- 63 24 010 REMOVING AND INSTALLING/REPLACING REAR FOG LIGHT (COOPER S)
- 51 13 425 REMOVING AND INSTALLING/REPLACING COVER ON LEFT OR RIGHT REAR LIGHT
- 63 21 055 REPLACING A SOCKET HOUSING FOR LEFT OR RIGHT REAR LIGHT
- 63 21 180 REMOVING AND INSTALLING/REPLACING LEFT OR RIGHT REAR LIGHT
- 63 25 000 REMOVING AND INSTALLING/REPLACING AUXILIARY BRAKE LIGHT
- 61 31 029 REMOVING AND INSTALLING/REPLACING ROOF OPERATING UNIT
- 63 31 003 REMOVING AND INSTALLING/REPLACING COMPLETE CEILING LIGHT (REAR)
- 63 31 020 REMOVING AND INSTALLING/REPLACING FOOTWELL LIGHT
- 63 31 020 REMOVING AND INSTALLING/REPLACING FOOTWELL LIGHT (UNDERSIDE OF DOOR AT FRONT)
- 63 31 080 REMOVING AND INSTALLING/REPLACING LUGGAGE COMPARTMENT LIGHT
- 63 31 150 REMOVING AND INSTALLING/REPLACING GLOVEBOX LIGHT
- 63 31 180 REPLACING LED FOR FRONT DOOR TRIM PANEL LIGHT
- 63 31 182 REPLACING LED FOR FRONT INSIDE DOOR OPENER
- 63 31 187 REMOVING AND INSTALLING/REPLACING LED FOR LEFT OR RIGHT DOOR PILLAR PANEL
- 63 99... INSTRUCTIONS FOR HANDLING LIGHT BULBS (EXTERIOR LIGHTS)
- 63 99... INSTRUCTIONS FOR HANDLING LIGHT BULBS (INTERIOR LIGHTS)
- 63 99... REPLACING BULB FOR ROOF OPERATING UNIT
- 63 99 002 REPLACING HALOGEN BULB FOR LEFT OR RIGHT HIGH-BEAM HEADLIGHT
- 63 99 072 REPLACING HALOGEN-LIGHT BULB FOR LEFT OR RIGHT HEADLIGHT
- 63 99 076 REPLACING BULB FOR LEFT (OR RIGHT) XENON HEADLIGHT (WITH IGNITION UNIT)
- 63 99 201 REPLACING HALOGEN BULB FOR LEFT OR RIGHT FRONT FOG LIGHT
- 63 99 225 REPLACING BULB FOR FRONT LEFT OR RIGHT POSITION LIGHT
- 63 99 273 REPLACING BULB FOR LEFT (OR RIGHT) FRONT TURN INDICATOR
- 63 99 293 REPLACING BULB FOR FRONT LEFT OR RIGHT SIDE MARKER LAMP
- 63 99 295 REPLACING BULB FOR LEFT OR RIGHT SIDE REPEATER
- 63 99 315 REPLACING LIGHT BULB(S) FOR LEFT OR RIGHT REAR LIGHT
- 63 99 401 REPLACING BULB FOR LEFT OR RIGHT LICENSE PLATE LIGHT
- 63 99 401 REPLACING BULB FOR REAR FOG LIGHT
- 63 99 231 REPLACE BULB FOR REAR FOG LIGHT (COOPER S)
- 63 99 432 REPLACING LIGHT BULB(S) FOR CEILING LIGHT (REAR)
- 63 99 437 REPLACING BULB FOR FOOTWELL LIGHT (ON UNDERSIDE OF DOOR AT FRONT)
- 63 99 437 REPLACING LIGHT BULB FOR FOOTWELL LIGHT
- 63 99 445 REPLACING BULB FOR MIRROR LIGHT
- 63 99 451 REPLACING LIGHT BULB FOR LUGGAGE COMPARTMENT LIGHTING
- 63 99 461 REPLACING BULB FOR GLOVEBOX LIGHT
- 63 10... Adjust The Fog Lights (With Electronic Headlight Adjustment Device Maha Lite 3)
- 63 10... Adjust The High-Beam Headlight (With Electronic Headlight Adjustment Device Maha Lite 3)
- 63 10... Adjust The Low-Beam Headlight (With Electronic Headlight Adjustment Device Maha Lite 3)
- 63 10... Transparent Screens Of Different Headlight Types (Halogen, Xenon, LED)
- 63 10... Test requirements for headlight vertical aim adjustment
- 63 10 004 Adjusting headlights
- 63 10 014 Adjusting fog lamps
- 63 12... Headlight Fogging Fault Pattern
- 63 12 007 Removing and installing/replacing left or right headlight (halogen headlight)
- 63 12 010 Removing and installing or replacing left headlight (xenon headlight)
- 63 12 012 Removing and installing right headlight (xenon headlight)
- 63 12 015 Removing And Installing Or Replacing Left Headlight (Adaptive Headlight)
- 63 12 017 Removing and installing (replacing) right headlight (Adaptive Headlight)
- 63 12 860 Replacing control unit for left xenon headlight
- 63 12 861 Replacing control unit for right xenon headlight
- 63 12 870 Replacing ignition unit for left xenon headlight (with xenon bulb)
- 63 12 871 Replacing right ignition unit for right xenon headlight
- 63 12 895 Replacing electronics box/control unit for left adaptive headlight
- 63 12 896 Replacing electronics box/control unit for right adaptive headlight
- 67 16 011 Removing and installing/replacing left or right vertical aim adjuster (xenon headlight)
- 63 13 200 Removing and installing/replacing front left or right auxiliary direction indicator
- 63 14 015 Removing and installing/replacing rear left or right side marker lamp
- 63 14 020 Removing and installing/replacing front left or right side marker lamp
- 63 14 120 Removing and installing or replacing rear reflector
- 63 17 068 Removing and installing/replacing the fog light (without headlight cleaning system)
- 63 17 070 Removing and installing/replacing left fog lamp insert
- 63 17 075 Removing and installing/replacing right fog lamp insert
- 63 17 090 Removing and installing/replacing left position light
- 63 17 092 Removing and installing/replacing right position light
- 63 21 060 Replacing bulb holder for left or right rear light
- 63 21 101 Replacing sealing frame for left or right rear light
- 63 21 180 Removing and installing/replacing left or right rear light
- 63 25 000 Removing and installing/replacing auxiliary brake light
- 63 26 000 Removing and installing/replacing left or right number/license plate light
- 63 99 401 Replacing bulb for left or right license plate light
- 61 31 029 Removing and installing/replacing roof operating unit
- 63 31 003 Removing and installing/replacing complete ceiling light (rear)
- 63 31 020 Removing and installing/replacing footwell light
- 63 31 020 Removing and installing/replacing footwell light (clubdoor)
- 63 31 020 Removing and installing/replacing footwell light (splitdoor)
- 63 31 020 Removing and installing/replacing footwell light (underside of door at front)
- 63 31 080 Removing and installing/replacing luggage compartment light
- 63 31 150 Removing and installing/replacing glovebox light
- 63 31 180 Replacing LED for front door trim panel light
- 63 31 182 Replacing LED for front inside door opener
- 63 31 187 Removing and installing/replacing LED for left or right door pillar panel
- 63 99... Notes for replacing the protective cap of the headlight
- 63 99... Instructions for handling light bulbs (exterior lights)
- 63 99... Instructions for replacing light bulbs (interior lights)
- 63 99... Replacing bulb for roof operating unit
- 63 99... Replacing bulb for socket lighting in storage compartment at front
- 63 99 002 Replacing halogen bulb for high-beam headlight on left
- 63 99 003 Replacing halogen bulb for high-beam headlight on right
- 63 99 072 Replacing halogen bulb for headlight on left
- 63 99 073 Replacing halogen bulb for headlight on right
- 63 99 076 Replacing bulb for left (or right) xenon headlight (with ignition unit)
- 63 99 201 Replacing halogen bulb for left or right front fog lamp
- 63 99 225 Replacing bulb for front left or right position light
- 63 99 273 Replacing bulb for left (or right) front turn indicator
- 63 99 293 Replacing bulb for front left or right side marker lamp
- 63 99 295 Replacing bulb for left or right auxiliary direction indicator
- 63 99 315 Replacing light bulb(s) for left or right rear light
- 63 99 385 Replacing bulb for rear left or right side marker lamp
- 63 99 432 Replacing light bulb(s) for ceiling light (rear)
- 63 99 437 Replacing bulb for footwell light (clubdoor)
- 63 99 437 Replacing bulb for footwell light (on underside of door at front)
- 63 99 437 Replacing bulb for footwell light (splitdoor)
- 63 99 437 Replacing light bulb for footwell light
- 63 99 445 Replacing bulb for mirror light
- 63 99 451 Replacing light bulb for luggage compartment lighting
- 63 99 461 Replacing bulb for glovebox light
- 23 0 000 Attachment
- 23 0 030 Support
- 23 0 040 Support
- 23 0 050 Support
- 23 0 060 Support
- 23 0 070 Mounting bracket
- 23 0 080 Fixture
- 23 0 090 Support
- 23 0 100 Support
- 23 0 110 Support
- 23 0 140 Support
- 23 0 150 Support
- 23 0 160 Support
- 23 0 170 Support
- 23 0 180 Impact ring with slip sleeve
- 23 0 190 Impact bush
- 23 0 200 Socket 41 A/F
- 23 0 250 Holder
- 23 0 370 Drift
- 23 1 000 Fixture
- 23 1 010 Fixture for removing rear section of transmission casing
- 23 1 020 Fixture for removing transmission casing (front and rear section)
- 23 1 030 Drift for fitting inner bearing race on countershaft
- 23 1 040 Drift
- 23 1 050 Puller (Kukko)
- 23 1 060 Fixture
- 23 1 070 Measuring ring
- 23 1 080 Drift
- 23 1 090 Drift
- 23 1 100 Puller claws
- 23 1 110 Drift
- 23 1 120 Drift
- 23 1 130 Drift
- 23 1 170 Fixture
- 23 1 180 Drift
- 23 1 190 Drift
- 23 1 200 Guide bush
- 23 1 220 Drift
- 23 1 230 Spindle (2)
- 23 1 240 Drift
- 23 1 270 Drift
- 23 1 310 Tool
- 23 1 350 Puller fixture
- 23 1 360 Drift
- 23 1 370 Drift
- 23 1 380 Drift
- 23 1 390 Drift
- 23 1 400 Fixture
- 23 1 410 Drift
- 23 1 420 Fixture
- 23 1 430 Thrust piece
- 23 1 440 Holding sleeve
- 23 1 450 Guide pins (2 x)
- 23 1 460 Puller plate
- 23 1 480 Drift
- 23 1 490 Fixture
- 23 2 000 Rillex ball bearing extractor 6206
- 23 2 010 Rillex ball bearing extractor 6206 E
- 23 2 020 Rillex ball bearing extractor
- 23 2 050 Rillex ball bearing extractor 6205
- 23 2 060 Rillex ball bearing extractor 6306
- 23 2 080 Adapter
- 23 2 100 Pliers
- 23 2 150 Pressure sleeve
- 23 2 160 Impact bush
- 23 2 170 Fixture
- 23 2 180 Guide bush
- 23 2 200 Circlip pliers (straight)
- 23 2 210 Circlip pliers (straight)
- 23 2 220 Drift
- 23 2 230 Disc
- 23 2 250 Bracket
- 23 2 260 Installation drift
- 23 2 270 Fixture
- 23 2 280 Puller plate
- 23 2 290 Fixture
- 23 2 300 Drift
- 23 2 310 Fixture
- 23 2 320 Socket for socket wrench WAF 36
- 23 2 330 Fixture
- 23 2 340 Drift
- 23 2 350 Drift
- 23 2 360 Drift
- 23 2 370 Fixture
- 23 2 380 Installation sleeve
- 23 2 460 Installation sleeve
- 23 2 470 Impact bush
- 23 2 480 Impact bush
- 23 2 490 Impact bush and slip sleeve
- 23 3 010 Fixture
- 23 3 020 Mounting sleeve
- 23 3 110 Drift
- 23 3 150 Set of tools
- 23 3 160 Set of tools
- 23 3 169 Set of tools
- 23 3 200 Extractor
- 23 3 210 Extractor
- 23 3 220 Drift
- 23 3 230 Drift
- 23 4 000 Drift set
- 23 4 010 Removal tool
- 23 4 020 Drifts
- 23 4 030 Fixture
- 23 4 040 Grease gun
- 23 4 050 Universal transmission bracket
- 23 4 150 Universal transmission bracket
- 23 0 000 Attachment
- 23 0 030 Support
- 23 0 040 Support
- 23 0 050 Support
- 23 0 060 Support
- 23 0 070 Mounting bracket
- 23 0 080 Fixture
- 23 0 090 Support
- 23 0 100 Support
- 23 0 110 Support
- 23 0 140 Support
- 23 0 150 Support
- 23 0 160 Support
- 23 0 170 Support
- 23 0 180 Impact ring with slip sleeve
- 23 0 190 Impact bush
- 23 0 200 Socket 41 A/F
- 23 0 210 Extractor
- 23 0 220 Impact bush
- 23 0 250 Holder
- 23 0 370 Drift
- 23 0 490 Extractor
- 23 1 000 Fixture
- 23 1 010 Fixture for removing rear section of transmission casing
- 23 1 020 Fixture for removing transmission casing (front and rear section)
- 23 1 030 Drift for fitting inner bearing race on countershaft
- 23 1 040 Drift
- 23 1 050 Puller (Kukko)
- 23 1 060 Fixture
- 23 1 070 Measuring ring
- 23 1 080 Drift
- 23 1 090 Drift
- 23 1 100 Puller claws
- 23 1 110 Drift
- 23 1 120 Drift
- 23 1 130 Drift
- 23 1 170 Fixture
- 23 1 180 Drift
- 23 1 190 Drift
- 23 1 200 Guide bush
- 23 1 220 Drift
- 23 1 230 Spindle (2)
- 23 1 240 Drift
- 23 1 270 Drift
- 23 1 310 Tool
- 23 1 350 Puller fixture
- 23 1 360 Drift
- 23 1 370 Drift
- 23 1 380 Drift
- 23 1 390 Drift
- 23 1 400 Fixture
- 23 1 410 Drift
- 23 1 420 Fixture
- 23 1 430 Thrust piece
- 23 1 440 Holding sleeve
- 23 1 450 Guide pins (2 x)
- 23 1 460 Puller plate
- 23 1 480 Drift
- 23 1 490 Fixture
- 23 2 000 Rillex ball bearing extractor 6206
- 23 2 010 Rillex ball bearing extractor 6206 E
- 23 2 020 Rillex ball bearing extractor
- 23 2 050 Rillex ball bearing extractor 6205
- 23 2 060 Rillex ball bearing extractor 6306
- 23 2 080 Adapter
- 23 2 100 Pliers
- 23 2 150 Pressure sleeve
- 23 2 160 Impact bush
- 23 2 170 Fixture
- 23 2 180 Guide bush
- 23 2 200 Circlip pliers (straight)
- 23 2 210 Circlip pliers (straight)
- 23 2 220 Drift
- 23 2 230 Disc
- 23 2 250 Bracket
- 23 2 260 Installation drift
- 23 2 270 Fixture
- 23 2 280 Puller plate
- 23 2 290 Fixture
- 23 2 300 Drift
- 23 2 310 Fixture
- 23 2 320 Socket for socket wrench WAF 36
- 23 2 330 Fixture
- 23 2 340 Drift
- 23 2 350 Drift
- 23 2 360 Drift
- 23 2 370 Fixture
- 23 2 380 Installation sleeve
- 23 2 460 Installation sleeve
- 23 2 470 Impact bush
- 23 2 480 Impact bush
- 23 2 490 Impact bush and slip sleeve
- 23 3 010 Fixture
- 23 3 020 Mounting sleeve
- 23 3 110 Drift
- 23 3 150 Set of tools
- 23 3 160 Set of tools
- 23 3 169 Set of tools
- 23 3 200 Extractor
- 23 3 210 Extractor
- 23 3 220 Drift
- 23 3 230 Drift
- 23 4 000 Drift set
- 23 4 010 Removal tool
- 23 4 020 Drifts
- 23 4 030 Fixture
- 23 4 040 Grease gun
- 23 4 050 Universal transmission bracket
- 23 4 150 Universal transmission bracket
- 52 13... Removing and installing/replacing guide for left or right front seat head restraint
- 52 13 000 Removing and installing driver's or front passenger seat (normal/manual)
- 52 13 055 Removing and installing lumbar support on front seat
- 52 13 390 Removing and installing or replacing front left or right head restraint
- 52 13... Removing and installing position switch
- 52 13... Removing and installing protective plate for front seat (without rear panel)
- 52 13 037 Removing and installing/replacing Bowden cable for left or right seat back release
- 52 13 036 Removing and installing/replacing actuating unit for left or right seat back release
- 52 13 031 Removing and installing/replacing backrest adjustment lever on left or right front seat
- 52 13 030 Removing and installing/replacing backrest frame on front seat (manual/electric)
- 52 13 010 Removing and installing/replacing both seat rails on left or right front seat
- 52 13 041 Removing and installing/replacing inner cover on left or right front seat
- 52 13 043 Removing and installing/replacing outer cover on left or right front seat
- 52 13 198 Removing and installing/replacing rear panel on left or right front seat backrest (normal/manual)
- 52 13 020 Removing and installing/replacing seat frame on left or right front seat
- 52 13... Removing and installing/replacing seat height adjuster on left or right front seat
- 52 13 405 Replacing backrest cover for left or right front seat
- 52 13 451 Replacing backrest heating element for left or right sports seat
- 52 13 450 Replacing heating element for front seat (seat cushion)
- 52 13 415 Replacing left or right support for front seat (normal/manual)
- 52 13 033 Replacing release handle for left or right front seat (normal/manual)
- 52 13 400 Replacing seat cover on left or right front seat (normal/manual)
- 65 77 600 Replacing sensor mat (OC3 mat) for passenger seat occupancy detector
- 52 26... Adjusting striker for rear seat backrest
- 52 26 390 Removing and installing or replacing left or right rear head restraint
- 52 26 005 Removing and installing or replacing rear seat
- 52 26 022 Removing and installing striker for left or right rear seat back
- 52 26 413 Removing and installing/replacing backrest cover for left or right rear seat
- 52 26 011 Removing and installing/replacing backrest for left rear seat
- 52 26 012 Removing and installing/replacing backrest for right rear seat
- 52 26 086 Removing and installing/replacing backrest frame for left or right rear seat
- 52 26 311 Removing and installing/replacing lock for left or right rear seat backrest
- 52 26 201 Removing and installing/replacing rear panel on rear seat back
- 52 26... Replacing rubber buffers
- 52 26 400 Replacing seat cover for rear seat
- 52 13... Removing and installing / replacing guide for left or right front seat head restraint
- 52 13... Removing and installing/replacing seat height adjuster on left or right front seat
- 52 13... Removing and installing position switch
- 52 13... Removing and installing protective plate for front seat (without rear panel)
- 52 13 000 Removing and installing driver's or front passenger seat (normal / manual)
- 52 13 010 Removing and installing/replacing both seat rails on left or right front seat
- 52 13 020 Removing and installing/replacing seat frame on left or right front seat
- 52 13 030 Removing and installing/replacing backrest frame on front seat (manual/electric)
- 52 13 031 Removing and installing/replacing backrest adjustment lever on left or right front seat
- 52 13 033 Replacing release handle on left or right front seat
- 52 13 036 Removing and installing/replacing actuating unit for left or right seat back release
- 52 13 037 Removing and installing/replacing Bowden cable for left or right seat back release
- 52 13 041 Removing and installing/replacing inner cover on left or right front seat
- 52 13 043 Removing and installing/replacing outer cover on left or right front seat
- 52 13 055 Removing and installing lumbar support on front seat
- 52 13 198 Removing and installing/replacing rear panel on left or right front seat backrest (normal/manual)
- 52 13 390 Removing and installing or replacing front left or right head restraint
- 52 13 400 Replacing seat cover on left or right front seat (normal/manual)
- 52 13 405 Replacing backrest cover for left or right front seat
- 52 13 415 Replacing left or right support for front seat (normal/manual)
- 52 13 450 Replacing heating element for front seat (seat cushion)
- 52 13 451 Replacing backrest heating element for left or right sports seat
- 65 77 600 Replacing sensor mat (OC3 mat) for passenger seat occupancy detector
- 52 26... Adjusting striker for rear seat backrest
- 52 26... Replacing rubber buffers
- 52 26 005 Removing and installing or replacing rear seat
- 52 26 011 Removing and installing/replacing backrest for left rear seat
- 52 26 012 Removing and installing/replacing backrest for right rear seat
- 52 26 022 Removing and installing striker for left or right rear seat back
- 52 26 086 Removing and installing/replacing backrest frame for left or right rear seat
- 52 26 201 Removing and installing/replacing rear panel on rear seat backrest
- 52 26 303 Removing and installing/replacing actuator for rear seat backrest
- 52 26 311 Removing and installing/replacing lock for left or right rear seat backrest
- 52 26 390 Removing and installing or replacing left or right rear head restraint
- 52 26 400 Replacing seat cover for rear seat
- 52 26 413 Removing and installing/replacing backrest cover for left or right rear seat
- 52 26 751 Replacing Bowden cable for left or right rear seat backrest
- 72 00... Safety instructions for working on cars with airbag systems
- 52 13... Removing and installing / replacing guide for left or right front seat head restraint
- 52 13... Removing and installing/replacing seat height adjuster on left or right front seat
- 52 13... Removing and installing position switch
- 52 13... Removing and installing protective plate for front seat (without rear panel)
- 52 13 000 Removing and installing driver's or front passenger seat (normal / manual)
- 52 13 010 Removing and installing/replacing both seat rails on left or right front seat
- 52 13 020 Removing and installing/replacing seat frame on left or right front seat
- 52 13 030 Removing and installing/replacing backrest frame on front seat (manual/electric)
- 52 13 031 Removing and installing/replacing backrest adjustment lever on left or right front seat
- 52 13 033 Replacing release handle for left or right front seat (normal/manual)
- 52 13 036 Removing and installing/replacing actuating unit for left or right seat back release
- 52 13 037 Removing and installing/replacing Bowden cable for left or right seat back release
- 52 13 041 Removing and installing/replacing inner cover on left or right front seat
- 52 13 043 Removing and installing/replacing outer cover on left or right front seat
- 52 13 055 Removing and installing lumbar support on front seat
- 52 13 198 Removing and installing/replacing rear panel on left or right front seat backrest (normal/manual)
- 52 13 390 Removing and installing or replacing front left or right head restraint
- 52 13 400 Replacing seat cover on left or right front seat (normal/manual)
- 61 00... Program / encode the control unit(s)
- 52 13 405 Replacing backrest cover for left or right front seat
- 52 13 415 Replacing left or right support for front seat (normal/manual)
- 52 13 450 Replacing heating element for front seat (seat cushion)
- 52 13 451 Replacing backrest heating element for left or right sports seat
- 65 77 600 Replacing sensor mat (OC3 mat) for passenger seat occupancy detector
- 52 26... Adjusting striker for rear seat backrest
- 52 26... Replacing rubber buffers
- 52 26 005 Removing and installing or replacing rear seat
- 52 26 011 Removing and installing/replacing backrest for left rear seat
- 52 26 012 Removing and installing/replacing backrest for right rear seat
- 52 26 022 Removing and installing striker for left or right rear seat backrest
- 52 26 086 Removing and installing/replacing backrest frame for left or right rear seat
- 52 26 201 Removing and installing/replacing rear panel on rear seat back
- 52 26 303 Removing and installing/replacing actuator for rear seat backrest
- 52 26 311 Removing and installing/replacing lock for left or right rear seat backrest
- 52 26 388 Removing and installing/replacing rear middle head restraint
- 52 26 390 Removing and installing or replacing left or right rear head restraint
- 52 26 400 Replacing seat cover for rear seat
- 52 26 413 Removing and installing/replacing backrest cover for left or right rear seat
- 52 26 751 Replacing Bowden cable for left or right rear seat backrest
- 00 Safety information for working on vehicles with automatic engine start-stop function (MSA)
- Observe safety precautions when working on MSA vehicles
- MSA function is deactivated by
- When working with diagnosis tools
- 00 Danger of poisoning if oil is ingested/absorbed through the skin
- 00 Risk of injury if oil comes into contact with eyes and skin
- 00 Safety instructions for handling oil
- 32 00 620 Adjusting rear axle
- Adjusting camber
- Adjusting toe
- 32 00 610 Adjusting toe-in and camber on front axle
- 61 31 996 Carry out steering angle sensor adjustment
- 31 00... Front axle + steering: wheel/chassis alignment check must be carried out after the following work
- 33 00... Rear axle: wheel/chassis alignment check must be carried out after the following work
- 32 00... General information and definitions
- 32 00... Identification of suspension without label
- Situation
- Procedure
- 32 00 150 KDS chassis/wheel alignment check with vehicle load up to design position
- 32 00 155 KDS wheel alignment check with ride height measurement without vehicle load
- 32 00... Moving vehicle into design position
- 32 00... Moving vehicle into normal position
- 32 00... Performing rim runout compensation
- 00..... Raising vehicle with trolley jack
- 32 00...KDS data statuses
- 32 00... Test conditions for chassis/wheel alignment check
- 32 11... Instructions for removing and installing ear clips
- 32 11 100 Replacing gaiter for steering box on left or right
- 32 13 572 Replace electrical steering box (EPS)
- 61 00... Program / encode the control unit(s)
- 32 21 231 Replacing (removing and installing) left or right track rod
- 32 21 151 Replacing left or right track rod end
- 32 31 020 Removing and installing/replacing lower section of steering column shroud
- 32 31 004 Removing and installing/replacing upper section of steering column shroud
- 32 31 082 Removing and installing/replacing steering angle sensor
- 32 31 090 Removing and installing/replacing steering column
- 32 31... Removing and installing/replacing steering column lock
- 32 33 010 Removing and installing/replacing sport steering wheel/steering wheel
- 32 33... Replacing lower sport steering wheel trim
- 32 33... Replacing spoke covers for steering wheel
- 72 12... Procedure after airbag triggering as result of an accident
- 32 34 020 Removing and installing/replacing airbag unit
- 32 34 030 Removing and installing/replacing airbag unit (sport steering wheel)
- 72 00... Safety regulations for handling components with gas generators
- 1. Regulations
- 2. Disassembly and assemble
- 3. Transport
- 4. Storage
- 32 43 550 Replace EPS unit
- 00 Safety Information For Working On Vehicles With Automatic Engine Start-Stop System (MSA)
- 00 Danger Of Poisoning If Oil Is Ingested/Absorbed Through The Skin
- 00 Risk Of Injury If Oil Comes Into Contact With Eyes And Skin
- 00 Safety Instructions For Handling Oil
- 00...... Raising Vehicle With Trolley Jack
- 32 00... Chassis/Wheel Alignment Check Procedure
- 32 00... General Information And Definitions
- 32 00... Identification Of Suspension Without Label
- 32 00... Information On Replacing Steering Gear After Accident Damage
- 32 00... Moving Vehicle Into Design Position
- 32 00... Moving Vehicle Into Normal Position
- 32 00... Performing Rim Runout Compensation
- 32 00... Test Conditions For Chassis/Wheel Alignment Check
- 32 00 150 KDS Chassis/Wheel Alignment Check With Load Up To Design Position
- 32 00 155 KDS Chassis/Wheel Alignment Check With Ride-Height Measurement Without Load
- 32 00 601 Adjusting Toe-In On Front Axle
- 32 00 610 Adjusting toe-in and camber on front axle
- Adjusting toe
- Adjusting camber
- 32 00 620 Adjusting Rear Axle
- 51 71 505 Mount Securing Fixture For Vehicle On Lifting Platform
- 61 31 996 Carry Out Steering Angle Sensor Adjustment
- 32 11... Instructions For Removing And Installing Ear Clips
- 32 11 100 Replacing Gaiter For Steering Gear On Left Or Right
- 32 13 070 Removing And Installing/Replacing Electric Steering Gear (EPS)
- 32 13 572 Replace electrical steering box (EPS)
- 32 21 151 Replacing Left Or Right Tie Rod
- 32 21 231 Replacing (Removing And Installing) Left Or Right Tie Rod
- 32 31 004 Removing And Installing/Replacing Steering Column Shroud Upper Section
- 32 31 020 Removing And Installing/Replacing Lower Section Of Steering Column Trim
- 32 31 082 Removing And Installing/Replacing Steering Angle Sensor
- 32 31 087 Removing And Installing/Replacing Steering Column Lock
- 32 31 090 Removing And Installing/Replacing Steering Column
- 32 33... Replacing Lower Sport Steering Wheel Trim
- 32 33 000 Removing And Installing / Replacing Steering Wheel
- 32 34 020 Removing And Installing/Replacing Airbag Unit
- 32 34 030 Removing And Installing/Replacing Airbag Unit (Sport Steering Wheel)
- 32 43 050 Replace EPS unit
- 32 90... Troubleshooting On Electric Steering Gear (EPS)
- 32 90... Troubleshooting On Steering
- 00 Danger of poisoning if oil is ingested/absorbed through the skin
- 00 Risk of injury if oil comes into contact with eyes and skin
- 00 Safety instructions for handling oil
- 00...... Raising vehicle with trolley jack
- 32 00... Chassis/wheel alignment check procedure
- 32 00... General information and definitions
- 32 00... Identification of suspension without label
- 32 00... Information on replacing steering gear after accident damage
- 32 00... Moving vehicle into design position
- 32 00... Moving vehicle into normal position
- 32 00... Performing rim runout compensation
- 32 00... Test conditions for chassis/wheel alignment check
- 32 00 150 KDS chassis/wheel alignment check with load up to design position
- 32 00 155 KDS chassis/wheel alignment check with ride-height measurement without load
- 32 00 601 Adjusting toe-in on front axle
- 32 00 610 Adjusting toe-in and camber on front axle
- 32 00 620 Adjusting rear axle
- 51 71 505 Mount securing fixture for vehicle on lifting platform
- 61 31 996 Carry out steering angle sensor adjustment
- 32 11... Instructions for removing and installing ear clips
- 32 11 100 Replacing gaiter for steering gear on left or right
- 32 21 151 Replacing left or right tie rod
- 32 21 231 Replacing (removing and installing) left or right tie rod
- 32 13 070 Removing and installing (replacing) electric steering gear (EPS)
- 32 31... Removing and installing/replacing steering column lock
- 32 31 004 Removing and installing / replacing upper section of steering column trim
- 32 31 020 Removing and installing / replacing lower section of steering column trim
- 32 31 082 Removing and installing/replacing steering angle sensor
- 32 31 090 Removing and installing/replacing steering column
- 32 33... Replacing lower sport steering wheel trim
- 32 33... Replacing spoke covers for steering wheel
- 32 33 010 Removing and installing/replacing sport steering wheel/steering wheel
- 32 34 020 Removing and installing/replacing airbag unit
- 32 34 030 Removing and installing/replacing airbag unit (sport steering wheel)
- 72 00... Safety regulations for handling components with gas generators
- 72 12... Procedure after airbag triggering as result of an accident
- 32 43 550 Replace EPS unit
- 32 90... Troubleshooting on electric steering gear (EPS)
- 32 90... Troubleshooting on steering
- 36 10 209 Checking front and rear wheel for face and radial runout
- 36 10 713 Checking one road wheel on balancing machine for face and radial runout (wheel removed)
- 36 10 715 Checking rim for face and radial runout
- 36 10 300 Remove or install front or rear wheel
- 36 10 508 Stationary wheel balancing
- 36 00... General information on light alloy disc wheels
- 36 11 000 Initializing tire defect indicator (RPA)
- 36 11 503 RDC resetting
- 36 11 105 Removing and installing RDC (Tire Pressure Control) control unit
- Replacement
- 36 11 533 Removing and installing/replacing a tire pressure control electronic wheel module (Generation I)
- Labelling of electronic wheel modules SP303 RDC-01 and RDC-02
- Labelling of Gen3 electronic wheel module for RDC-LC
- Removing electronic wheel module
- Installing electronic wheel module
- 36 11 533 Removing and installing/replacing RDC wheel electronics (2nd generation/3rd generation)
- Labelling of generation 2.3 wheel electronics
- Labelling of generation 2.4 and 3.3 wheel electronics
- Labelling of generation 3.4/3.41 wheel electronics
- Removing wheel electronics
- Installing wheel electronics
- 36 11 121 Removing and installing/replacing an RDC trigger transmitter (front)
- 36 11 523 Removing and installing/replacing an RDC trigger transmitter (rear)
- 36 00... Recommendation for heating tires before removing or fitting
- 36 12 001 Changing a tire (on front, rear or spare wheel)
- Models with M Mobility system
- 36 12 005 Replacing a runflat tire
- Removal - upper bead
- Removal - lower tire bead
- Observe before installation
- Filling/inflating tire
- 36 12 084 Replacing sealant bottle of M-Mobility system
- Installation
- 36 13 Subsequent installation of wheel-bolt lock
- 36 10 209 Checking front and rear wheel for face and radial runout
- 36 10 508 Stationary wheel balancing
- 36 10 713 Checking one road wheel on balancing machine for face and radial runout (wheel removed)
- 36 10 715 Checking rim for face and radial runout
- 36 10 300 Removing or installing front or rear wheel
- 36 00... General information on light alloy disc wheels
- 36 11 000 Initializing tire defect indicator (RPA)
- 36 11 105 Removing and installing RDC (Tire Pressure Control) control unit
- 36 11 115 Removing and installing/replacing RDC reception aerial
- 36 11 503 RDC resetting
- 36 11 533 Removing and installing/replacing a tire pressure control electronic wheel module (Generation I)
- Labelling of electronic wheel modules SP303 RDC-01 and RDC-02
- Labelling of Gen3 electronic wheel module for RDC-LC
- Removing electronic wheel module
- Installing electronic wheel module
- 36 11 533 Removing and installing/renewing tire pressure control wheel electronics (2nd generation/3rd generation)
- Labelling of generation 2.3 wheel electronics
- Labelling of generation 2.4 and 3.3 wheel electronics
- Labelling of generation 3.4/3.41 wheel electronics
- Removing wheel electronics
- Installing wheel electronics
- 36 11 121 Removing and installing/replacing an RDC trigger transmitter (front)
- 36 11 523 Removing and installing/replacing an RDC trigger transmitter (rear)
- 36 12 001 Changing a tire (on front, rear or spare wheel)
- 36 12 005 Replacing a runflat tire
- 36 12 084 Replacing sealant bottle of M-Mobility system
- 36 13 Subsequent installation of wheel-bolt lock
- 36 10 209 Checking front and rear wheel for face and radial runout
- 36 10 300 Removing or installing front or rear wheel
- 36 10 508 Stationary wheel balancing
- 36 10 713 Checking one road wheel on balancing machine for face and radial runout (wheel removed)
- 36 10 715 Checking rim for face and radial runout
- 36 00... General information on light alloy disc wheels
- 36 11 000 Initializing tire defect indicator (RPA)
- 36 11 503 RDC resetting
- 36 11 105 Removing and installing RDC (Tire Pressure Control) control unit
- 36 11 115 Removing and installing/replacing RDC reception aerial
- 36 11 533 Removing and installing/renewing tire pressure control wheel electronics (2nd generation/3rd generation)
- Necessary preliminary tasks
- Removing electronic wheel module
- Installing electronic wheel module
- Notes
- Labelling of electronic wheel modules SP303 RDC-01 and RDC-02
- Labelling of Gen3 electronic wheel module for RDC-LC
- 36 11 121 Removing and installing/replacing an RDC trigger transmitter (front)
- 36 11 523 Removing and installing/replacing an RDC trigger transmitter (rear)
- 36 12 001 Changing a tire (on front, rear or spare wheel)
- 36 12 005 Replacing a runflat tire or a UHP tire
- 36 12 084 Replacing sealant bottle of M-Mobility system
- 36 13 Subsequent installation of wheel-bolt lock