Contents Section: Testing & Diagnostics All sections

Crankcase Ventilation Mercury Tracer pre-I

Testing & Diagnostics 27 illustrations ~379 words

DESCRIPTION

Closed crankcase ventilation systems usually consist of one or more of the following: PCV valve, oil separator, blow-by filter and connecting hoses. For illustrations of PCM systems, see appropriate figures in this article.

OPERATION & SERVICE PROCEDURES

All closed crankcase systems draw crankcase blow-by, vapors and gases into the combustion system rather than allowing it to escape to the atmosphere. Crankcase gases mix with air/fuel mixture and are burned in the combustion chamber. This is accomplished with one or more of the following components

PCV VALVE

WARNINGDo not suck air through PCV valve. Fuel vapor and petroleum substances inside PCV valve are harmful.

Most crankcase ventilation system use a PCV valve. It is basically a one-way check valve, held closed by spring pressure when engine is not running. This prevents hydrocarbon fumes from collecting in intake manifold which can result in hard starting.

When engine is running, manifold vacuum pulls PCV valve open allowing crankcase fumes to enter intake manifold. If engine backfires through intake manifold, PCV valve closes and stops any flow of gases. This prevents ignition of fumes in crankcase.

The PCV valve is usually located in a valve cover, intake manifold or in-line. To check, idle engine and place finger over PCV valve hose connection. If vacuum is not felt, PCV valve is defective. Generally, if PCV valve operation is questionable, replacement is recommended.

OIL SEPARATOR

Some systems utilize an oil separator to separate engine oil from crankcase vapor. Oil collected in the oil separator returns to the oil pan by an oil return hose.

BLOW-BY FILTER

The PCV system usually contains one or more filters to filter gases and/or fresh air entering intake system. These filters should be checked occasionally and replaced as necessary.

CONNECTING HOSES & PIPES

All crankcase ventilation systems use connecting hoses and pipes to carry crankcase gases, engine vacuum and/or outside air. Hoses and pipes should be checked for clogging and leaks and replaced as necessary.

SYSTEM DIAGRAMS

Note. Following illustrations are representative of typical crankcase ventilation system for various manufacturers.

Scheme 43

Scheme 43: ACURA

Scheme 44

Scheme 44

Scheme 45

Scheme 45: ALFA ROMEO

Scheme 46

Scheme 46: AUDI

Scheme 47

Scheme 47: BMW

Scheme 48

Scheme 48: CHRYSLER MOTORS & MITSUBISHI

Scheme 49

Scheme 49: DAIHATSU

Scheme 50

Scheme 50: EAGLE

Scheme 51

Scheme 51: FOLD MOTOR CO.

Scheme 52

Scheme 52: GENERAL MOTORS

Scheme 53

Scheme 53: HONDA

Scheme 54

Scheme 54: HYUNDAI

Scheme 55

Scheme 55: ISUZU

Scheme 56

Scheme 56: JAGUAR

Scheme 57

Scheme 57: MAZDA

Scheme 58

Scheme 58: MERCEDES-BENZ

Scheme 59

Scheme 59: NISSAN

Scheme 60

Scheme 60: PEUGEOT - 505 TURBO

Scheme 61

Scheme 61: PORSCHE

Scheme 62

Scheme 62: SAAB

Scheme 63

Scheme 63: SUBARU

Scheme 64

Scheme 64: SUZUKI

Scheme 65

Scheme 65: TOYOTA

Scheme 66

Scheme 66

Scheme 67

Scheme 67: VOLKSWAGEN

Scheme 68

Scheme 68: VOLVO

Scheme 69

Scheme 69: YUGO