Crankcase Capacity
Refill with oil filter is 5.8 qts. (5.5L).
TORQUE SPECIFICATIONS
| Application | Ft. Lbs. (N.m) |
|---|
| A/C Compressor Bolt | 15-22 (20-30) |
| Alternator Bolt | 29-40 (39-54) |
| Alternator Mounting Bracket Bolts | 15-22 (20-30) |
| Axle Shaft Bracket-To-Cylinder Block Bolt | 15-23 (20-31) |
| Baffle Plate Nut | 15-22 (20-30) |
| Camshaft Rear Oil Seal Retainer Bolts | (1) |
| Clutch Release Cylinder Nut | 7-14 (9-19) |
| Connecting Rod Bolt |
| Step 1 | 29 (40) |
| Step 2 | Additional 90 Degrees |
| Coolant Outlet Bolt | 15-22 (20-30) |
| Crankshaft Pulley Bolt |
| Step 1 | 89 (121) |
| Step 2 | Loosen Bolt 360 Degrees |
| Step 3 | 35-39 (47-53) |
| Step 4 | Additional 85-95 Degrees |
| Cylinder Head Bolt (2) |
| Step 1 | 27-32 (37-43) |
| Step 2 | Additional 85-95 Degrees |
| Step 3 | Loosen Bolt 360 Degrees |
| Step 4 | 27-32 (37-43) |
| Step 5 | Additional 85-95 Degrees |
| Step 6 | Additional 85-95 Degrees |
| EGR Valve Bolt | 15-22 (20-30) |
| Engine Mount Nuts |
| Step 1 | 7 (9) |
| Step 2 | (3) |
| Step 3 | 52-70 (70-95) |
| Engine Mount Through Bolts | 75-102 (102-138) |
| Engine-To-Transaxle Bolts | 25-34 (34-46) |
| Exhaust Manifold Nut | 13-16 (18-22) |
| Exhaust Pipe-To-Exhaust Manifold Nut | 26-33 (35-45) |
| Flywheel Bolt | 54-64 (73-87) |
| Front Cover Bolts/Studs | 15-22 (20-30) |
| Fuel Rail Bolt | (1) |
| Intake Manifold Bolt | (1) |
| Oil Pan Bolt | 15-22 (20-30) |
| Oil Pan-To-Transaxle Bolt | 25-34 (34-46) |
| Oil Pump Bolt | (1) |
| Power Steering Pump Bolts | 15-22 (20-30) |
| Power Steering Pump Bracket Bolts | 29-40 (39-54) |
| Power Steering Pump Bracket Nut | (1) |
| Power Steering Pump Pulley Bolts | 15-22 (20-30) |
| Shift Rod Bolt | 17 (23) |
| Spark Plug | 7-15 (9-20) |
| Stabilizer Bar Link Nut | 41 (55) |
| Steering Shaft Pinch Bolt | 18 (24) |
| Thermostat Housing Bolts | 13 (18) |
| Throttle Body Bolts/Stud | (4) |
| Tie Rod Nut | 21 (28) |
| Timing Chain Guide Bolt | 15-22 (20-30) |
| Timing Chain Tensioner Bolt | 15-22 (20-30) |
| Torque Converter Nut | 54-64 (73-87) |
| Transaxle Mount Bolt/Nut | 40-55 (54-75) |
| Water Pump Bolt |
| Step 1 | 11-13 (15-18) |
| Step 2 | Additional 85-95 Degrees |
| Water Pump Drive Belt Tensioner | (1) |
| Wheel Lug Nut | 85-105 (115-142) |
| Camshaft Bearing Cap Bolt (5) | 71-106 (8-12) |
| Crankshaft Position Sensor Bolt | 71-106 (8-12) |
| Valve Cover Bolt (6) | 71-106 (8-12) |
| Water Pump Pulley Bolt | 71-88 (8-10) |
| (1) Tighten bolt to 71-106 INCH lbs. (8-12 N.m). (2) Tighten bolts to specification, in reverse order of sequence shown. (Схема №5) (3) Lower engine to load mount. (4) Tighten bolt/stud to 44-62 INCH. lbs. (5-7N.m). Plus an additional 85-95 degrees. (5) Tighten bolts to specification in sequence. (Схема №13) (6) Tighten bolts to specification, in reverse order of sequence shown. (Схема №6) |
| (1) | Tighten bolt to 71-106 INCH lbs. (8-12 N.m). |
| (2) | Tighten bolts to specification, in reverse order of sequence shown. (Схема №5) |
| (3) | Lower engine to load mount. |
| (4) | Tighten bolt/stud to 44-62 INCH. lbs. (5-7N.m). Plus an additional 85-95 degrees. |
| (5) | Tighten bolts to specification in sequence. (Схема №13) |
| (6) | Tighten bolts to specification, in reverse order of sequence shown. (Схема №6) |
ENGINE SPECIFICATIONS
| Application | Specification |
|---|
| Displacement | 153 Cu. In. (2.5L) |
| Bore | 3.25" (82.4 mm) |
| Stroke | 3.13" (79.5 mm) |
| Compression Ratio | 9.7:1 |
| Fuel System | SFI |
| Horsepower @ RPM | 170 @ 6250 |
| Torque Ft. Lbs. @ RPM | 165 @ 4250 |
| Application | In. (mm) |
|---|
| Crankshaft End Play |
| Standard | .004-.009 (.102-.229) |
| Service Limit | (1) |
| Main Bearings |
| Journal Diameter | 2.467-2.479 (62.662-62.966) |
| Journal Out-Of-Round | .0012 (.03) |
| Journal Taper | .0012 (.03) |
| Oil Clearance |
| Standard | .0009-.0018 (.023-.046) |
| Service Limit | .0019 (.048) |
| Connecting Rod Bearings |
| Journal Diameter | 1.967-1.968 (49.962-49.987) |
| Journal Out-Of-Round | .0012 (.03) |
| Journal Taper | .0012 (.03) |
| Oil Clearance |
| Standard | .0011-.0025 (.028-.064) |
| Service Limit | (1) |
| (1) Information not available from manufacturer. |
| (1) | Information not available from manufacturer. |
CRANKSHAFT, MAIN & CONNECTING ROD BEARINGS
| Application | In. (mm) |
|---|
| Diameter | .6294-.6300 (15.987-16.002) |
| Oil Clearance |
| Standard | .0007-.0027 (.018-.069) |
| Service Limit | .0006 (.015) |
| Application | In. (mm) |
|---|
| Pistons |
| Clearance |
| Standard | .0005-.0009 (.013-.023) |
| Service Limit | (1) |
| Diameter |
| Code 1 | 3.2436-3.2444 (82.390-82.410) |
| Code 2 | 3.2440-3.2449 (82.398-82.422) |
| Code 3 | 3.2444-3.2452 (82.410-82.430) |
| Pins |
| Diameter | .8272-.8273 (21.011-21.013) |
| Piston Fit | .0001-.0003 (.003-.008) |
| Rod Fit | .0001-.0007 (.003-.018) |
| Rings |
| No. 1 |
| End Gap | .0039-.0098 (.100-.250) |
| Side Clearance |
| Standard | .0015-.0029 (.040-.075) |
| Service Limit | .0039 (.100) |
| No. 2 |
| End Gap | .0106-.0165 (.27-.42) |
| Side Clearance |
| Standard | .0015-.0033 (.040-.084) |
| Service Limit | .0039 (.100) |
| No. 3 (Oil) |
| End Gap | .0059-.0255 (.15-.65) |
| (1) Information not available from manufacturer. |
| (1) | Information not available from manufacturer. |
| Application | In. (mm) |
|---|
| Cylinder Bore |
| Standard Diameter |
| Code 1 | 3.2441-3.2445 (82.400-82.410) |
| Code 2 | 3.2445-3.2449 (82.410-82.420) |
| Code 3 | 3.2449-3.2453 (82.420-82.430) |
| Maximum Taper | .0002 (.005) |
| Maximum Out-Of-Round | .0007 (.018) |
| Maximum Deck Warpage | (1) |
| (1) Information not available from manufacturer. |
| (1) | Information not available from manufacturer. |
| Application | Specification |
|---|
| Intake Valves |
| Face Angle | 45.5° |
| Head Diameter | 1.26" (32 mm) |
| Minimum Margin | .031" (.787 mm) |
| Minimum Refinish Length | (1) |
| Stem Diameter | .2352-.2360" (5.974-5.994 mm) |
| Exhaust Valves |
| Face Angle | 45.5° |
| Head Diameter | 1.02" (26 mm) |
| Minimum Margin | .031" (.787 mm) |
| Minimum Refinish Length | (1) |
| Stem Diameter | .2342-.2350" (5.949-5.970 mm) |
| Valve Springs |
| Free Length |
| Intake | 1.842" (46.8 mm) |
| Exhaust | 1.842" (46.8 mm) |
| Out-Of-Square | 1% |
| (1) Information not available from manufacturer. |
| (1) | Information not available from manufacturer. |
| Application | In. (mm) |
|---|
| Bore Diameter |
| Piston Pin Bore | .827-.828 (21.016-21.032) |
| Crankpin Bore | 2.0872-2.0879 (53.015-53.033) |
| Maximum Bend | .0014 Per .984 (.038 Per 25) |
| Side Play |
| Standard | .0039-.0118 (.100-.300) |
| Service Limit | .0137 (.350) |
| Application | Specification |
|---|
| Cylinder Head Height | (1) |
| Maximum Warpage | (1) |
| Manifold Surface | (1) |
| Valve Seats |
| Seat Angle | 44.75° |
| Valve Seat Width |
| Exhaust | .055-.066" (1.40-1.68 mm) |
| Intake | .043-.055" (1.10-1.40 mm) |
| Valve Guides |
| Intake Valve |
| Valve Guide I.D. | (1) |
| Valve Guide Installed Height | (1) |
| Valve Stem-To-Guide Oil Clearance |
| Standard | .0007-.0027" (.018-.069 mm) |
| Service Limit | (1) |
| Exhaust Valve |
| Valve Guide I.D. | (1) |
| Valve Guide Installed Height | (1) |
| Valve Stem-To-Guide Oil Clearance |
| Standard | .0017-.0037" (.043-.094 mm) |
| Service Limit | (1) |
| (1) Information not available from manufacturer. |
| (1) | Information not available from manufacturer. |
| Application | In. (mm) |
|---|
| End Play |
| Standard | .0010-.0064 (.025-.163) |
| Service Limit | .0074 (.190) |
| Journal Diameter |
| All Journals | 1.060-1.061 (26.924-26.949) |
| Journal Runout | (1) |
| Lobe Lift (Intake & Exhaust) |
| Standard | .188 (4.78) |
| Service Limit | .187 (4.75) |
| Oil Clearance (All Journals) |
| Standard | .0010-.0030 (.025-.076) |
| Service Limit | .0047 (.120) |
| (1) Information not available from manufacturer. |
| (1) | Information not available from manufacturer. |
