Contents Wiring diagrams Section: Cooling System (Mechanical) All sections

Engine Cooling System: Specifications Mercury Mountaineer III

Cooling System (Mechanical) 8 illustrations ~597 words

GENERAL SPECIFICATIONS

ItemSpecification
Cooling System Pressure Test
Cooling system138 kPa (20 psi)
Radiator Cap Pressure Test
Cap124-152 kPa (18-22 psi)
Thermostat Opening Temperature 4.0L SOHC
Starts to open90-94°C (194-201°F)
Fully open106°C (223°F)
Thermostat Opening Temperature 4.6L (3V)
Starts to open87-91°C (189-196°F)
Fully open100°C (212°F)

GENERAL SPECIFICATIONS

TORQUE SPECIFICATIONS

DescriptionNm
A/C condenser-to-radiator support bracket bolts12
Block heater screw3
Coolant crossover manifold assembly bolts10
Coolant pump bolts (4.0L)10
Coolant pump bolts (4.6L)25
Coolant pump pulley bolts25
Expansion tank7
Fan blade-to-fan clutch bolts7
Fan clutch nut55
Fan shroud bolts7
Fan wiring harness bracket bolt7
Generator bracket-to-coolant crossover bolts (4.6L)10
Generator-to-engine block nuts (4.6L)25
Power steering fluid reservoir bolt10
Radiator support bracket-to-radiator support bolts15
Radiator-to-radiator support bracket bolts12
Thermostat housing bolts10

TORQUE SPECIFICATIONS

CAUTIONAll vehicles are filled with Motorcraft Premium Gold Engine Coolant. Always fill the cooling system with the same type of coolant that was drained from the system. Do not mix coolant types. Mixing coolant types may degrade the coolant's corrosion protection.

Note. If Cooling System Stop Leak Pellets are used, darkening of the Motorcraft Premium Gold Coolant from yellow to golden tan will occur.

The engine cooling system consists of the

  1. block heater.
  2. fan blade and clutch.
  3. fan shroud.
  4. coolant expansion tank.
  5. thermostat.
  6. thermostat housing assembly (4.0L SOHC).
  7. coolant pump.
  8. radiator.
  9. radiator cap.
  10. radiator hose.
  11. heater tube assembly (4.0L SOHC).

The radiator allows excess engine heat to be transferred to the air.

The coolant pump forces coolant to flow through the cooling system.

The thermostat is a control valve actuated by coolant temperature. When the thermostat is closed, coolant flow bypasses the radiator circuit and returns to the coolant pump. When the thermostat is opened, coolant is allowed to flow through the radiator circuit in order to transfer engine generated heat to the outside air.

The radiator cap serves as the location for filling the cooling system and provides for a controlled pressure in the cooling system. When the pressure reaches a predetermined level, a valve in the radiator cap opens to allow coolant to flow into the coolant expansion tank. As the engine cools, a valve in the radiator cap allows for coolant to flow from the coolant expansion tank back into the radiator.

The coolant expansion tank holds surplus coolant, allows for coolant expansion and replenishes coolant to the cooling system. It is equipped with a non-pressurized cap which allows coolant to be added to keep it filled to prescribed levels.

The electronically controlled fan clutch is controlled by the PCM based upon requests for airflow to cool the engine, transmission and A/C condenser. If no cooling is required, the electronics permit the fan to spin at a slower speed yielding improved fuel economy.

The optional block heater keeps the engine coolant warm during cold weather. The electrical heating element is installed in a core plug opening and uses a standard 110V electrical supply.

Engine coolant provides freeze protection, boil protection, cooling efficiency and corrosion protection to the engine and cooling components. In order to obtain these protections, the engine coolant must be maintained at the correct concentration and fluid level in the coolant expansion tank.

When adding engine coolant, use a 50/50 mixture of engine coolant and distilled water.

To maintain the integrity of the coolant and the cooling system

  1. add Motorcraft Premium Gold Engine Coolant. Do not mix coolant types.
  2. do not add orange-colored Motorcraft Specialty Orange Engine Coolant. Mixing coolants may degrade the coolant's protection rating.
  3. do not add alcohol or methanol or any engine coolants mixed with alcohol or methanol antifreeze. These can cause engine damage from overheating or freezing.
  4. do not mix with recycled coolant. Use of such a coolant may harm the engine and cooling system components.
  5. the addition of Cooling System Stop Leak Pellets darkens Motorcraft Premium Gold Engine Coolant from yellow to golden tan.

Note. Black arrows indicate hot, white arrows indicate cold.

Scheme 1

Scheme 1
ItemPart NumberDescription
18A080Coolant expansion tank
28005Radiator
38620Upper radiator hose
48100Radiator cap
58286Lower radiator hose
618472Heater inlet tube assembly
78592Thermostat housing outlet
88592Thermostat housing
98548Coolant bypass hose
1018C266Heater hose assembly
1118476Heater core
128501Coolant pump
136019Engine front cover
146010Engine block
156051Cylinder head gasket
166049Cylinder head

Note. Black arrows indicate hot, white arrows indicate cold.

Scheme 2

Scheme 2
ItemPart NumberDescription
18A080Coolant expansion tank
28005Radiator
38620Upper radiator hose
48100Radiator cap
58286Lower radiator hose
618472Heater inlet tube assembly
78592Thermostat housing outlet
88592Thermostat housing
98548Coolant bypass hose
1018C266Heater hose assembly
1118476Heater core
126A642Oil cooler
136N867Oil cooler outlet hose
148501Coolant pump
156019Engine front cover
166010Engine block
176051Cylinder head gasket
186049Cylinder head

Note. Black arrows indicate hot, white arrows indicate cold.

Scheme 3

Scheme 3
ItemPart NumberDescription
18A080Coolant expansion tank
28005Radiator
38620Upper radiator hose
48100Radiator cap
58286Lower radiator hose
618472Heater core outlet hose
718472Heater core inlet tube assembly
88592Thermostat housing outlet
98575Thermostat
108592Thermostat housing
118548Coolant bypass hose
1218B402Heater core hose and tube assembly
1318K470Auxiliary heater and A/C tube assembly
1418476Heater core
158501Coolant pump
166019Engine front cover
176010Engine block
186051Cylinder head gasket
196049Cylinder head
2018476Auxiliary heater core

Note. Black arrows indicate hot, white arrows indicate cold.

Scheme 4

Scheme 4
ItemPart NumberDescription
18A080Coolant expansion tank
28005Radiator
38620Upper radiator hose
48100Radiator cap
58286Lower radiator hose
618472Heater core outlet hose
718472Heater core inlet tube assembly
88592Thermostat housing outlet
98575Thermostat
108592Thermostat housing
118548Coolant bypass hose
1218B402Heater core hose and tube assembly
1318K470Auxiliary heater and A/C tube assembly
1418476Heater core
156A642Oil cooler
166N867Oil cooler outlet hose
178501Coolant pump
186019Engine front cover
196010Cylinder block
206051Cylinder head gasket
216049Cylinder head
2218476Auxiliary heater core

Note. Black arrows indicate hot, white arrows indicate cold.

Scheme 5

Scheme 5
ItemPart NumberDescription
18A080Coolant expansion tank
28005Radiator
318472Heater core inlet hose
48100Radiator cap
58620Upper radiator hose
68501Coolant pump
78286Lower radiator hose
818465Heated PCV fitting inlet hose
918472Heater core outlet hose
1018465Heated PCV fitting outlet hose
119A474Heated PCV fitting
128A520Coolant crossover manifold assembly
136010Cylinder block
146881Oil filter adapter
156051Cylinder head gasket
1618663Heater core outlet tube assembly
176049Cylinder head
1818C553Heater core hose assembly
1918476Heater core

Note. Black arrows indicate hot, white arrows indicate cold.

Scheme 6

Scheme 6
ItemPart NumberDescription
18A080Coolant expansion tank
28005Radiator
318472Heater core outlet hose
48100Radiator cap
518K470Heater core hose assembly
68620Upper radiator hose
78501Coolant pump
88286Lower radiator hose
918K470Auxiliary heater and A/C tube assembly
1018465Heated PCV fitting outlet hose
1118465Heated PCV fitting inlet hose
129A474Heated PCV fitting
138A520Coolant crossover manifold assembly
146010Cylinder block
156881Oil filter adapter
166051Cylinder head gasket
176049Cylinder head
1818663Heater core outlet tube
1918476Heater core
2018476Auxiliary heater core

Special Tools Illustration Tool Name Tool Number 73III Automotive Meter 105-R0057 or equivalent Battery/Antifreeze Tester 014-R1060 or equivalent Pressure Test Kit 014-R1072 or equivalent Vehicle Communication Module (VCM) and Integrated Diagnostic System (IDS) software with appropriate hardware or equivalent scan tool

Scheme 7

Scheme 7: Engine Cooling

Scheme 8

Scheme 8
ItemSpecification
Motorcraft Premium Gold Engine Coolant with Bittering Agent (bittered in US only) VC-7-B (US); CVC-7-A (Canada); or equivalent (yellow color)WSS-M97B51-A1

Material