BATTERY SPECIFICATIONS
| Application & Group | Cold Cranking Amps |
| Expedition, Explorer (5.0L), Mountaineer (5.0L) & Navigator | (1) |
| Econoline, Explorer (4.0L), Mountaineer (4.0L) & Pickup |
| Standard BXT-65 | 650 |
| Optional BXT-65 | 850 |
| Ranger Regular Cab 2.5L & 3.0L |
| Standard BX-58C | (1) |
| Optional BXT-65 | 650 |
| Regular Cab 4.0L & Super Cab |
| Standard BXT-65 | 650 |
| Optional BXT-65 | 850 |
| Villager |
| Standard | 450 |
| Optional | 575 |
| Windstar |
| 3.0L | 575 |
| 3.8L | 650 |
| (1) Information is not available from manufacturer. |
| (1) | Information is not available from manufacturer. |
COOLING SYSTEM CAPACITIES
| Application | Qts. (L) |
| Econoline |
| 4.2L |
| Without Rear Heater | 23.2 (22.0) |
| With Rear Heater | 25.4 (24.L) |
| 4.6L |
| Without Rear Heater | 25.0 (23.7) |
| With Rear Heater | 27.2 (25.7) |
| 5.4L |
| Without Rear Heater | 29.0 (27.4) |
| With Rear Heater | 31.0 (29.4) |
| 6.8L |
| Without Rear Heater | 30.6 (29.0) |
| With Rear Heater | 32.8 (31.0) |
| Expedition & Navigator |
| 4.6L |
| With One Row Radiator |
| With Auxiliary Rear Heater | 22.9 (21.7) |
| Without Auxiliary Rear Heater | 21.7 (20.5) |
| With Two Row Radiator |
| With Auxiliary Rear Heater | 24.8 (23.5) |
| Without Auxiliary Rear Heater | 23.0 (21.8) |
| 5.4L |
| With One Row Radiator |
| With Auxiliary Heater | 26.3 (24.9) |
| Without Auxiliary Heater | 23.9 (22.6) |
| With Two Row Radiator |
| With Auxiliary Heater | 27.9 (26.4) |
| Without Auxiliary Heater | 25.5 (24.1) |
| Explorer & Mountaineer |
| 4.0L OHV | 12.0 (11.4) |
| 4.0L SOHC | 14.0 (13.2) |
| 5.0L | 15.7 (14.9) |
| Pickup |
| 4.2L | 15.7 (14.9) |
| 4.6L & 5.4L | 19.4 (18.4) |
| 6.8L | 30.6 (29.0) |
| 7.3L Diesel | 29.0 (27.0) |
| Ranger |
| 2.5L |
| A/T | 10.2 (9.7) |
| M/T | 10.5 (10.0) |
| 3.0L |
| A/T | 14.8 (14.1) |
| M/T | 15.2 (14.4) |
| 4.0L |
| A/T | 13.2 (12.5) |
| M/T | 13.5 (12.8) |
| Villager | 11.2 (10.6) |
| Windstar | 16.0 (15.1) |
COOLING SYSTEM CAPACITIES
ENGINE OIL CAPACITIES
| Application | (1) Qts. (L) |
| 2.5L | 4.5 (4.3) |
| 3.0L | 4.5 (4.3) |
| 3.3L | 4.2 (4.0) |
| 3.8L | 5.0 (4.7) |
| 4.0L | 5.0 (4.7) |
| 4.2L | 6.0 (5.7) |
| 4.6L | 6.0 (5.7) |
| 5.0L | 5.0 (4.7) |
| 5.4L | 6.0 (5.7) |
| 6.8L | 6.0 (5.7) |
| 7.3L | 14.0 (13.2) |
| (1) Add 1/2 qt. if equipped with oil cooler. |
| (1) | Add 1/2 qt. if equipped with oil cooler. |
TRANSMISSION & TRANSFER CASE CAPACITIES
| Application | Quantity |
| Econoline |
| 4R70W Auto. (1) | 13.9 Qts. (13.1L) |
| E4OD Auto. (2) | 15.9 Qts. (15.0L) |
| Expedition, Navigator & Pickup |
| 4R70W Auto. (1) | 13.9 Qts. (13.1L) |
| E4OD Auto. (2WD) (2) | 15.9 Qts. (15.0L) |
| E4OD Auto. (4WD) (2) | 16.4 Qts. (15.5L) |
| 5-Speed Overdrive (2) |
| M5OD | 3.8 Qts. (3.6L) |
| Transfer Case Warner 1356 (2) | 2.0 Qts. (1.9L) |
| Explorer & Mountaineer |
| 4R70W Auto. (1) | 13.9 Qts. (13.2L) |
| 5R55E Auto. 2WD (1) | 9.5-10.0 Qts. (9.0-9.6L) |
| 5R55E Auto. 4WD (1) | 9.8 Qts. (10.3L) |
| 5-Speed Overdrive (2) |
| M5OD | 2.8 Qts. (2.7L) |
| Transfer Case (2) |
| AWD | 1.3 Qts. (1.2L) |
| 4WD | 1.5 Qts. (1.4L) |
| Ranger |
| Auto. (1) |
| 2WD |
| With 2.5L | 9.8 Qts. (9.3L) |
| With 3.0L Or 4.0L | 10.0 Qts. (9.5L) |
| 4WD | 10.3 Qts. (9.8L) |
| 5-Speed Overdrive (2) | 2.8 Qts. (2.7L) |
| Villager |
| 4F20E Auto. (2) | 8.8 Qts. (8.3L) |
| Windstar |
| AX4S Auto. (2) | 12.25 Qts. (11.6L) |
| (1) Use Mercon V (synthetic) automatic transmission fluid only. (2) Use Mercon automatic transmission fluid. |
| (1) | Use Mercon V (synthetic) automatic transmission fluid only. |
| (2) | Use Mercon automatic transmission fluid. |
TRANSMISSION & TRANSFER CASE CAPACITIES
DIFFERENTIAL FLUID CAPACITIES
| Application | Pts. (L) |
| Econoline |
| Rear |
| 8.8" & 9.75" Ford (1) (2) | 5.5-5.8 (2.60-2.80) |
| 9.75" Dana M60-1U (1) (2) | 6.3 (3.00) |
| 10.5" Dana M70-1HD (1) (2) | 7.5 (3.50) |
| 10.5" Dana M70-2U (1) (2) | 6.5 (3.10) |
| 11.5" Dana M80 (3) (2) | 8.3 (3.90) |
| Expedition & Navigator |
| Front (1) | 3.8 (1.80) |
| Rear (3) (2) | 5.5 (2.60) |
| Explorer & Mountaineer |
| Front (1) | 3.5 (1.7) |
| Rear (1) (2) (4) | 6.1-6.5 (2.90-3.10) |
| Pickup (F150 & F250) |
| Front | 3.6 (1.70) |
| Rear (2) | 5.5-5.8 (2.60-2.70) |
| Pickup (Super-Duty) |
| Front |
| Dana 50-IFS HD | 3.8 (1.80) |
| Dana 60 Monobeam | 5.8 (2.80) |
| Rear |
| 8.8" Ford | 5.5 (2.60) |
| 10.25" Ford (2) | 7.5 (3.50) |
| 11.25" Dana 80 | 8.3 (3.90) |
| Ranger |
| Front (1) | 3.0-3.6 (1.40-1.70) |
| Rear (1) (2) | 5.1-5.5 (2.40-2.60) |
| (1) 80W-90 gear lube. (2) Add 4-6 oz. (118-177 ml) friction modifier for Traction-Lok axles. (3) 75W-140 synthetic gear lube. (4) If equipped with 4.0L engine and 3.73 or 4.10 rear axle ratio, or with 5.0L engine, use 75W-140 synthetic gear lube. |
| (2) | Add 4-6 oz. (118-177 ml) friction modifier for Traction-Lok axles. |
| (3) | 75W-140 synthetic gear lube. |
| (4) | If equipped with 4.0L engine and 3.73 or 4.10 rear axle ratio, or with 5.0L engine, use 75W-140 synthetic gear lube. |
SERVICE INTERVALS & SPECIFICATIONS
| Component | Interval (Miles) (Regular Schedule) | Interval (Miles) (Severe Duty) |
| Gasoline Engines |
| Air Filter | 30,000 | 30,000 |
| Coolant | (1) 50,000 | 48,000 |
| Fuel Filter | 60,000 | (2) 50,000 |
| Oil & Filter | 5000 | 3000 |
| PCV Valve | 60,000 | 60,000 |
| Spark Plugs | (3) 100,000 | 60,000 |
| Transfer Case Oil | 60,000 | 30,000 |
| Automatic Trans. | (4) 30,000 | (5) |
| Manual Trans. | 60,000 | 30,000 |
| Diesel Engines |
| Air Filter | (6) | (6) |
| Coolant | (1) 50,000 | — |
| Fuel Filter | 30,000 | 15,000 |
| Oil & Filter | 5000 | 3,000 |
| (1) Change engine coolant initially at 50,000 miles and every 30,000 miles thereafter. (2) On Expedition, replace every 15,000 miles (severe duty). On Pickup, replace every 30,000 miles. (3) On 2.5L engine or natural gas powered models, replace spark plugs every 60,000 miles. (4) E4OD transmission has no normally scheduled fluid change requirement. (5) Information not available at time of publication. (6) Replace air filter when restriction gauge is in Red zone. |
| (1) | Change engine coolant initially at 50,000 miles and every 30,000 miles thereafter. |
| (2) | On Expedition, replace every 15,000 miles (severe duty). On Pickup, replace every 30,000 miles. |
| (3) | On 2.5L engine or natural gas powered models, replace spark plugs every 60,000 miles. |
| (4) | E4OD transmission has no normally scheduled fluid change requirement. |
| (5) | Information not available at time of publication. |
| (6) | Replace air filter when restriction gauge is in Red zone. |
4-CYLINDER COMPRESSION RATIO SPECIFICATIONS
| Application | Compression Ratio |
| 2.5L | 9.4:1 |
4-CYLINDER COMPRESSION RATIO SPECIFICATIONS
V6 COMPRESSION RATIO SPECIFICATIONS
| Application | Compression Ratio |
| 3.0L | 9.14:1 |
| 3.3L | 8.9:1 |
| 3.8L | 9.4:1 |
| 4.0L OHV | 9.0:1 |
| 4.0L SOHC | 9.7:1 |
| 4.2L | 9.3:1 |
V6 COMPRESSION RATIO SPECIFICATIONS
V8 COMPRESSION RATIO SPECIFICATIONS
| Application | Compression Ratio |
| 4.6L | 9.0:1 |
| 5.0L | 9.15:1 |
| 5.4L SOHC | 9.0:1 |
| 5.4L DOHC | 9.5:1 |
| 7.3L (Diesel) | 17.5:1 |
V8 COMPRESSION RATIO SPECIFICATIONS
V10 COMPRESSION RATIO SPECIFICATIONS
| Application | Compression Ratio |
| 6.8L | 9.0:1 |
V10 COMPRESSION RATIO SPECIFICATIONS
SPARK PLUG SPECIFICATIONS (4-CYLINDER)
| Application | Gap - In. (mm) | Torque - Ft. Lbs. (N.m) |
| 2.5L | .042-.046 (1.07-1.17) | 7-14 (9-20) |
SPARK PLUG SPECIFICATIONS (4-CYLINDER)
SPARK PLUG SPECIFICATIONS (V6)
| Application | Gap - In. (mm) | Torque - Ft. Lbs. (N.m) |
| 3.0L | .042-.046 (1.07-1.17) | 7-14 (9-20) |
| 3.3L | .039-.043 (1.00-1.10) | 18 (25) |
| 3.8L | .052-.056 (1.32-1.42) | 7-14 (9-20) |
| 4.0L OHV & SOHC | .052-.056 (1.32-1.42) | 7-14 (9-20) |
| 4.2L | .052-.056 (1.32-1.42) | 7-14 (9-20) |
SPARK PLUG SPECIFICATIONS (V6)
SPARK PLUG SPECIFICATIONS (V8)
| Application | Gap - In. (mm) | Torque - Ft. Lbs. (N.m) |
| 4.6L | .052-.056 (1.32-1.42) | 7-14 (9-20) |
| 5.0L | .052-.056 (1.32-1.42) | 7-14 (9-20) |
| 5.4L (2V & 4V) | .052-.056 (1.32-1.42) | 7-14 (9-20) |
SPARK PLUG SPECIFICATIONS (V8)
SPARK PLUG SPECIFICATIONS (V10)
| Application | Gap - In. (mm) | Torque - Ft. Lbs. (N.m) |
| 6.8L | .052-.056 (1.32-1.42) | 7-14 (9-20) |
SPARK PLUG SPECIFICATIONS (V10)