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Engine: Component Locations Mercury Montego III

Mechanical 27 illustrations ~720 words

Special Tool(s)

SPECIAL TOOL SPECIFICATION Strap Wrench 303-D055 (D85L-6000-A) 3 Jaw Puller 303-D121 Replacer, Crankshaft Damper 303-102 (T74P-6316-B) Installer, Front Cover Seal 303-335 (T88T-6701-A)

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Scheme 140: Special Tool(s)
Scheme 140: Special Tool(s)

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Scheme 141

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Scheme 142

SPECIAL TOOL SPECIFICATION Replacer, Crankshaft Damper 303-102 (T74P-6316-B) Installer, Front Cover Oil Seal 303-335 (T88T-6701-A) Remover, Oil Seal 303-409 (T92C-6700-CH)

SPECIAL TOOL SPECIFICATION Slide Hammer 307-005 (T59L-100-B) Remover, Crankshaft Rear Seal 303-519 (T95P-6701-DH) Installer, Crankshaft Rear Main Oil Seal 303-178 (T82L-6701-A) Installer Bolts, Crankshaft Rear Main Oil Seal 303-384 (T91P-6701-A)

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Scheme 143: Special Tool(s)
Scheme 143: Special Tool(s)

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Scheme 144

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Scheme 145

SPECIAL TOOL SPECIFICATION Protector, Camshaft Oil Seal 303-463 (T94P-6256-AH) Installer, Camshaft Pulley 303-458 (T94P-6312-AH3) Installer, Power Steering Pump Pulley 211-185 (T91P-3A733-A) Installer, Camshaft Oil Seal 303-1139

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Scheme 146: Special Tool(s)
Scheme 146: Special Tool(s)

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Scheme 147

SPECIAL TOOL SPECIFICATION Compressor, Valve Spring 303-473 (T94P-6565-BH)

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Scheme 148: Special Tool(s)
Scheme 148: Special Tool(s)

SPECIAL TOOL SPECIFICATION Compressor, Valve Spring 303-473 (T94P-6565-BH) Installer, Valve Stem Oil Seal 303-470 (T94P-6510-CH)

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Scheme 149

SPECIAL TOOL SPECIFICATION 3-Bar Engine Support Kit 303-F072 Lifting Brackets, Engine 134-00243 or equivalent

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Scheme 150: Special Tool(s)
Scheme 150: Special Tool(s)

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Scheme 153: Removal and Installation
Scheme 153: Removal and Installation

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Scheme 156
  1. With the vehicle in NEUTRAL, position it on a hoist. For additional information, refer to «JACKING & LIFTING»(ref-232992) .
  2. Remove and discard the roll restrictor cross brace-to-roll restrictor bolt. To install, tighten to 48 Nm (35 lb-ft).
  3. Remove the front transaxle stabilizer bolt and nut. To install, tighten to 40 Nm (30 lb-ft).
  4. If equipped, remove the 3 bolts and the LH exhaust manifold heat shield. To install, tighten to 11 Nm (8 lb-ft).
  5. Remove the engine support insulator lower nut. To install, tighten to 70 Nm (52 lb-ft).
  6. Remove the engine support insulator upper nut. To install, tighten to 70 Nm (52 lb-ft).
  7. Mount the special tool to the LH cylinder head.
  8. Using the special tools, raise the engine to gain the clearance necessary to remove the insulator.
  9. To install, reverse the removal procedure.

SPECIAL TOOL SPECIFICATION 3-Bar Engine Support Kit 303-F072 Lifting Brackets, Engine 134-00243 or equivalent

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Scheme 161
  1. With the vehicle in NEUTRAL, position it on a hoist. For additional information, refer to «JACKING & LIFTING»(ref-232992) .
  2. Remove the cowl vent screen. For additional information, refer to «FRONT END BODY PANELS»(ref-233046) .
  3. Remove the RH catalytic converter. For additional information, refer to «EXHAUST SYSTEM»(ref-233005) .
  4. Remove the RH halfshaft. For additional information, refer to «FRONT DRIVE HALFSHAFTS»(ref-232996) .
  5. Remove and discard the roll restrictor cross brace-to-roll restrictor bolt. To install, tighten to 48 Nm (35 lb-ft).
  6. Remove the 4 roll restrictor cross brace bolts. Remove the cross brace. To install, tighten to 55 Nm (41 lb-ft).
  7. Remove the 3 bolts and the RH exhaust manifold heat shield. To install, tighten to 11 Nm (8 lb-ft).
  8. Remove the engine support insulator lower nut. To install, tighten to 70 Nm (52 lb-ft).
  9. Remove the engine support insulator upper nut. To install, tighten to 70 Nm (52 lb-ft).
  10. Remove the bolt and detach the power steering pressure (PSP) tube from the RH cylinder head. To install, tighten to 7 Nm (62 lb-in).
  11. Mount the special tool to the RH cylinder head.
  12. Using the special tools, raise the engine to gain the clearance necessary to remove the insulator. Remove the engine support insulator.
  13. To install, reverse the removal procedure.

SPECIAL TOOL SPECIFICATION Lifting Brackets, Engine 134-00243 or equivalent Powertrain Lift with Tilting Plate 014-00765 Spreader Bar 303-D089 (D93P-6001-A3) or equivalent Engine Lifting Bracket Set 303-1140

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Scheme 162

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Scheme 163

SPECIAL TOOL SPECIFICATION Slide Hammer 307-005 (T59L-100-B) Remover, Crankshaft Rear Oil Seal 303-519 (T95P-6701-EH) Strap Wrench 303-D055 (D85L-6000-A) Remover, Oil Seal 303-409 (T92C-6700CH) 3-Jaw Puller 303-D121

SPECIAL TOOL SPECIFICATION Compressor, Valve Spring 303-300 (T87C-6565-A) Compressor, Valve Spring 303-350 (T89P-6565-A) Installer, Valve Stem Oil Seal 303-470 (T94P-6510-CH)

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Scheme 164: Special Tool(s)
Scheme 164: Special Tool(s)

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Scheme 165

SPECIAL TOOL SPECIFICATION Installer, Crankshaft Vibration Damper 303-102 (T74P-6316-B) Installer, Front Cover Oil Seal 303-335 (T88T-6701-A) Strap Wrench 303-D055 (D85L-6000-A) Installer, Power Steering Pump Pulley 211-185 (T91P-3A733-A) Protector, Camshaft Oil Seal 303-463 (T94P-6256-AH) Installer, Camshaft Pulley 303-458 (T94P-6312-AH3) Installer, Camshaft Oil Seal 303-1139 Installer, Crankshaft Rear Main Oil Seal 303-178 (T82L-6701-A) Installer Bolts, Crankshaft Rear Main Oil Seal 303-384 (T91P-6701-A) Lifting Brackets, Engine 134-00243 or equivalent Spreader Bar 303-D089 (D93P-6001-A3) or equivalent

Scheme 166

Scheme 166: Special Tool(s)
Scheme 166: Special Tool(s)

SPECIAL TOOL SPECIFICATION Lifting Brackets, Engine 134-00243 or equivalent Powertrain Lift with Tilting Plate 014-00765 Spreader Bar 303-D089 (D93P-6001-A3) or equivalent Engine Lifting Bracket Set 303-1140

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