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Complete Engine -- General Information -- 215 & 220 Chassis: Application Mercedes-Benz Pullman W221

Mechanical 19 illustrations ~1588 words

Notes on application of sealant to cylinder shutoff oil pump - AH01.30-P-1000-01A

Engine 137.970

Application of sealant to cylinder shutoff oil pump

The timing case cover is sealed with silicone sealant at the points F .

Only apply the sealant to the specified line (F) with a 2.0 mm ± 0.5 mm bead.

The sealant must be used within 10 minutes. The silicone bead must not be spread. Only the approved silicone sealant should be used.

Identifying Silicone Sealant Applying To Timing Case Cover. Scheme 392

Scheme 392: Identifying Silicone Sealant Applying To Timing Case Cover

Notes on application of sealant to front cover at cylinder head - AH01.30-P-1000-02C

Engine 275

Application of sealing compound to front cover at right cylinder head

The line ( F ) marks the application of the sealing compound.

The sealant must be applied only to the specified surfaces with a bead of 2.0 mm ± 0.5 mm.

The sealing compound must be applied within 10 minutes

The sealing compound bead must not be spread. Only the approved sealing compound must be used.

Identifying Application Of Sealing Compound To Upper Part Of Oil Pan - Engines 113.941/942/960/962/965/981/982/993. Scheme 393

Scheme 8: Identifying Sealing Compound Applying Line

Notes on application of sealing compound to front cover at cylinder head - AH01.30-P-1000-02D

Engine 275

Application of sealing compound to front cover at left cylinder head

The line ( F ) marks the application of the sealing compound.

The sealant must be applied only to the specified surfaces with a bead of 2.0 mm ± 0.5 mm.

The sealing compound must be applied within 10 minutes

The sealing compound bead must not be spread. Only the approved sealing compound must be used.

Identifying Sealing Compound Applying Line. Scheme 394

Scheme 394: Identifying Sealing Compound Applying Line

Notes on application of sealant to cylinder head gasket - AH01.30-P-1000-04V

Engine 113

Engine 113

Before installing the left cylinder head, it is necessary to apply sealant to the cylinder head gasket in the area of the timing case cover because of porous areas in the left cylinder head

Repair note

The sealant must be applied only in the manner shown, with a bead of 2.0 mm ± 0.5mm.

The sealant must be used within 10 min.

The silicone bead must not be spread.

Scheme 395

Scheme 10: Identifying Application Of Sealant To Cylinder Head Gasket

Notes on application of sealant to timing case cover - AH01.40-P-1000-01A

Engine 137.970

Application of sealant to timing case cover

The timing case cover is sealed with silicone sealant at the points F .

The sealant should only be applied to the areas specified with a 2.0 mm ± 0.5 mm bead.

The sealant must be used within 10 minutes. The silicone bead must not be spread. Only the approved silicone sealant should be used.

Identifying Timing Case Cover Sealant Points. Scheme 396

Scheme 396: Identifying Timing Case Cover Sealant Points

Notes on application of sealant timing case cover - AH01.40-P-1000-01B

Engine 112, 113

Application of sealant to timing case cover

The timing case cover is sealed with a silicone sealant at points A, C, D

No sealant must be applied to the timing case cover at points B , pressure oil galleries to crankcase, with the exception around the bolt hole G . Sealant which is applied to the points B , is entrained by the oil flow and blocks the oil supply drillings of: Main bearings, camshaft bearings, rocker arms and oil spray nozzles

Scheme 397

Scheme 14: Identifying Application Of Sealant Timing Case Cover

Clean sealing surfaces

Apply sealant only to the specified surfaces with a bead of 2.0 mm ± 0.5 mm.

The sealant must be applied within 10 minutes!

The silicone bead must not be spread. Only the silicone sealant listed in the section Repair products may be used.

Information on application of sealant to timing case cover - AH01.40-P-1000-01C

Engine 137.970, 275

Application of sealant to timing case cover

The line ( F ) marks the application of the sealing compound

The sealant must be applied only to the specified surfaces with a bead of 2.0 mm ± 0.5 mm

The sealing compound must be applied within 10 minutes

The sealing compound bead must not be spread. Only the approved sealing compound must be used.

Scheme 398

Scheme 15: Identifying Timing Case Cover Sealant Points

Notes on application of sealant to right-hand crankcase - AH01.40-P-1000-02A

Engine 137.970

Application of sealant to right-hand crankcase cover

The line F penciled in identifies the application of sealant.

The sealant should only be applied to the areas specified with a 2.0 mm ± 0.5 mm bead.

The sealant must be used within 10 minutes. The silicone bead must not be spread. Only the approved silicone sealant should be used.

Scheme 399

Scheme 16: Identifying Crankcase Cover Sealant Line

Information on application of sealant to crankcase bottom section - AH01.40-P-1000-03A

Sealing agent flow

The line drawn in (F) identifies the sealing compound application

The sealant must be applied only to the specified surfaces with a bead of 2.0 mm ± 0.5 mm. The sealing compound must be applied within 10 min. The bead should not be spread. Only the approved silicone sealant may be used.

Scheme 400

Scheme 17: Identifying Sealant Applying To Crankcase Bottom Section

Information on application of sealant to end cover of crankcase - AH01.40-P-1000-04A

The line (G) identifies the sealant run

The sealant must only be applied to the specified surfaces with a bead of 2.0 mm ± 0.5 mm

The sealing compound must be applied within 10 min.

The bead should not be spread. Only the approved sealant may be used.

Scheme 401

Scheme 18: Identifying Crankcase Cover Sealant Applying Line

Notes on application of sealant to crankcase cover - AH01.40-P-1000-05A

Engine 137.970

Application of sealant to crankcase cover inner-V

The line F penciled in identifies the application of sealant

The sealant should only be applied to the areas specified with a 2.0 mm ± 0.5 mm bead

The sealant must be used within 10 minutes.

The silicone bead must not be spread. Only the approved silicone sealant should be used.

Scheme 402

Scheme 19: Identifying Sealant Applying Line Of Crankcase Cover Inner-V

Notes application of sealant to end cover with radial shaft seal - AH01.40-P-1000-06A

Engine 112, 113

Application of sealant to end cover

The lines drawn G, E and the arrow D mark the application of sealant

Clean sealing surfaces, apply sealant only to the specified surfaces with a bead of 2.0 mm ± 0.5 mm

The sealant must be applied within 10 minutes!

The silicone bead must not be spread. Only the silicone sealant listed in the section Repair products may be used.

Scheme 403

Scheme 20: Identifying Application Of Sealant To End Cover With Radial Shaft Seal

Notes on application of sealant to oil pan - AH01.45-P-0001-01A

The line (F) identifies the sealing compound flow

The sealant must only be applied to the specified surfaces with a bead of 2.0 mm ± 0.5 mm

The sealing compound must be worked on within 10 minutes.

The bead should not be spread. Only the approved sealant may be used.

Identifying Oil Pan Sealing Compound Line. Scheme 404

Scheme 404: Identifying Oil Pan Sealing Compound Line

Notes on application of sealant oil pan - AH01.45-P-0001-01C

Engine 112

Application of sealant to top part of oil pan

The line drawn F marks the application of sealant

Scheme 405

Scheme 22: Identifying Application Of Sealant To Top Part Of Oil Pan - Engine 112

Clean sealing surfaces, apply sealant only to the specified surfaces with a bead of 2.0 mm ± 0.5 mm

The sealant must be applied within 10 minutes!

The silicone bead must not be spread. Only the silicone sealant listed in the section Repair products may be used.

Application of sealant to bottom part of oil pan

The line drawn F marks the application of sealant

Scheme 406

Scheme 23: Identifying Application Of Sealant To Bottom Part Of Oil Pan - Engine 112

Clean sealing surfaces, apply sealant only to the specified surfaces with a bead of 2.0 mm ± 0.5 mm

The sealant must be applied within 10 minutes!

The silicone bead must not be spread. Only the silicone sealant listed in the section Repair products may be used.

Notes on application of sealing compound to oil pan - AH01.45-P-0001-01E

Engines 113.941/942/960/962/965/981/982/993

Application of sealing compound to upper part of oil pan

The line drawn in (F) identifies the course of the sealing compound

Scheme 393: Identifying Application Of Sealing Compound To Upper Part Of Oil Pan - Engines 113.941/942/960/962/965/981/982/993

The sealing compound must be only applied to the specified

surfaces in the form of a bead of 2.0 mm ± 0.5 mm in diameter.

The sealing compound must be processed within 10 min. The sealing compound bead must not be spread. Only the sealing compound listed in the section "Repair products" may be used.

Application of sealing compound to bottom part of oil pan

The line drawn in (F) identifies the course of sealing compound

Scheme 407

Scheme 25: Identifying Application Of Sealing Compound To Bottom Part Of Oil Pan - Engines 113.941/942/960/962/965/981/982/993

The sealing compound must only be applied to the specified surfaces in the form of a bead of 2.0 mm ± 0.5 mm in diameter

The sealing compound must be processed within 10 min. The sealing compound bead must not be spread. Only the sealing compound listed in the section Repair products may be used.

Notes on application of sealant to oil pan - AH01.45-P-0001-01R

The line (F) indicates where the sealant is applied

Clean sealing surface. The sealant should be applied only to the indicated surface in the form of a bead of height mm and width 2.0 ± 0.5 mm. The sealant must be applied within 10 min. The silicone bead should not be spread. Only the silicone sealant listed in the section Repair products may be used

Application of sealant to top part of oil pan

Scheme 408

Scheme 26: Identifying Sealant Application Area On Top Part Of Oil Pan

The line (F) indicates where the sealant is applied

Clean sealing surface. The sealant should only be applied to the indicated surface in the form of a bead of height mm and width 2.0 ± 0.5 mm. The sealant must be applied within 10 min. The silicone bead should not be spread. Only silicone sealant listed in the section Repair products may be used

Application of sealant to bottom part of oil pan

Identifying Sealant Application Area On Bottom Part Of Oil Pan. Scheme 409

Scheme 409: Identifying Sealant Application Area On Bottom Part Of Oil Pan