Notes on application of sealant to front cover of the cylinder head - AH01.30-P-1000-02V
Application of sealant to the right front cover
The line (A) identifies the sealant run
The sealing compound must only be applied along the line (A) in the form of a bead with a height and width of 1.0 mm (+0.5 mm)
The sealing compound must be applied within 10 minutes.
The sealing compound bead must not be spread. Only the approved sealant may be used.
Identifying Sealant Application Area On Bottom Part Of Oil Pan. Scheme 294
Application of sealant to the left front cover
Identifying Application Area Of Sealant To Left Front Cover. Scheme 295
Notes on application of sealant to cylinder head gasket - AH01.30-P-1000-04V
Engine 113
Engine 113
Before installing the left cylinder head, it is necessary to apply sealant to the cylinder head gasket in the area of the timing case cover because of porous areas in the left cylinder head
Repair note
The sealant must be applied only in the manner shown, with a bead of 2.0 mm ± 0.5mm.
The sealant must be used within 10 min.
The silicone bead must not be spread.
Identifying Sealant Application Area On Oil Pan Bottom Section For Engine With Rear Sump. Scheme 296
Notes on the course of the application of sealing compound on a cylinder head cover - AH01.30-P-1000-08V
Courses of sealing compound on the right hand cylinder head cover
The lines (A) mark the courses of sealing compound
The sealing compound should only be applied along the specified lines (A) in the form of a bead of sealing compound of 1.0 mm ± 0.2 mm
The sealing compound must be applied within 10 minutes.
The sealing compound bead must not be spread. Only the approved sealing compound may be used.
Scheme 297
Courses of sealing compound on the left hand cylinder head cover
The lines (A) mark the courses of sealing compound
The sealing compound should only be applied along the specified lines (A) in the form of a bead of sealing compound of 1.0 mm ± 0.2 mm
The sealing compound must be applied within 10 minutes.
The sealing compound bead must not be spread. Only the approved sealing compound may be used.
Scheme 298
Notes on application of sealant timing case cover - AH01.40-P-1000-01B
Engine 112, 113
Application of sealant to timing case cover
The timing case cover is sealed with a silicone sealant at points A, C, D
No sealant must be applied to the timing case cover at points B , pressure oil galleries to crankcase, with the exception around the bolt hole G . Sealant which is applied to the points B , is entrained by the oil flow and blocks the oil supply drillings of: Main bearings, camshaft bearings, rocker arms and oil spray nozzles
Scheme 299
Clean sealing surfaces
Apply sealant only to the specified surfaces with a bead of 2.0 mm ± 0.5 mm.
The sealant must be applied within 10 minutes!
The silicone bead must not be spread. Only the silicone sealant listed in the section Repair products may be used.
Notes on application of sealant to the timing case cover - AH01.40-P-1000-01E
Engines 611.960/961/ 962, Engines 612.961/962/963/ 965/966/967
Engine 613.960/ 961960/961
Engine 611.980 with code MQ3 Engine OM611 DE22 A (60 KW)
Engine 611.980 with code MQ4 Engine OM611 DE22 LA (75 KW)
Engine 611.980 with code MQ5 Engine OM611 DE22 LA (90 KW)
Engine 611.981/987
Engine 612.981
Engine 646
Engine 647.961/981
Engine 648.648960/961
Application of sealant to timing case cover
Do not seal pressure oil ducts to the crankcase otherwise the sealing compound will be torn away at these points by the oil stream and the oil supply holes clogged
The sealing surfaces must be cleaned completely. The sealing compound must only be applied along the specified line in the form of a bead and a height and width of 2.0 mm ± 0.5 mm
The sealing compound bead must not be spread.
Only the sealing compound listed in the section Repair products may be used.
Mount the timing case cover within 10 minutes of applying the sealing compound bead.
Scheme 300
Notes on application of sealant to timing case cover - AH01.40-P-1000-01VA
The broken lines (1) identify the application of the sealing compound
The sealing surface must be cleaned. The sealing compound may only be coated on the specified surface in the form of a bead with a height and width of 1.5 mm ± 0.5 mm. The sealing compound must be applied within 10 min. The sealing compound bead must not be spread. Only the sealing compound listed in the section Repair products may be used
Scheme 301
Notes application of sealant to end cover with radial shaft seal - AH01.40-P-1000-06A
Engine 112, 113
Application of sealant to end cover
The lines drawn G, E and the arrow D mark the application of sealant
Clean sealing surfaces, apply sealant only to the specified surfaces with a bead of 2.0 mm ± 0.5 mm
The sealant must be applied within 10 minutes!
The silicone bead must not be spread. Only the silicone sealant listed in the section Repair products may be used.
Scheme 302
Notes on application of sealant oil pan - AH01.45-P-0001-01C
Engine 112
Application of sealant to top part of oil pan
The line drawn F marks the application of sealant
Scheme 303
Clean sealing surfaces, apply sealant only to the specified surfaces with a bead of 2.0 mm ± 0.5 mm
The sealant must be applied within 10 minutes!
The silicone bead must not be spread. Only the silicone sealant listed in the section Repair products may be used.
Application of sealant to bottom part of oil pan
The line drawn F marks the application of sealant
Scheme 304
Clean sealing surfaces, apply sealant only to the specified surfaces with a bead of 2.0 mm ± 0.5 mm
The sealant must be applied within 10 minutes!
The silicone bead must not be spread. Only the silicone sealant listed in the section Repair products may be used.
Notes on application of sealant to oil pan - AH01.45-P-0001-01PV
Engines 112.912/913/946/949/951/955/961/973/976
Applying sealing compound to the upper section of the oil pan
The line (1) in the illustration identifies the course of the sealing compound
The sealing surface must be cleaned. The sealing compound must only be applied to the prescribed surface as a bead of 2.0 mm (± 0.5 mm) and must be worked within 10 minutes
The sealing compound bead must not be spread.
Only the sealing compound listed in the section repair products may be used.
Identifying Sealant Application Area On Upper Section Of Oil Pan - Engines 112.912/913/946/949/951/955/961/973/976. Scheme 305
Sealing compound application to oil pan bottom section
The line (2) in the illustration identifies the course of the sealing compound
The sealing surface must be cleaned. The sealing compound must only be applied to the prescribed surface as a bead of 2.0 mm ± 0.5 mm and must be worked within 10 minutes
The sealing compound bead must not be spread.
Only the sealing compound listed in the section Repair products may be used.
Scheme 306
Notes on application of sealant to oil pan - AH01.45-P-0001-01R
The line (F) indicates where the sealant is applied
Clean sealing surface. The sealant should be applied only to the indicated surface in the form of a bead of height mm and width 2.0 ± 0.5 mm. The sealant must be applied within 10 min. The silicone bead should not be spread. Only the silicone sealant listed in the section Repair products may be used
Application of sealant to top part of oil pan
Scheme 307
The line (F) indicates where the sealant is applied
Clean sealing surface. The sealant should only be applied to the indicated surface in the form of a bead of height mm and width 2.0 ± 0.5 mm. The sealant must be applied within 10 min. The silicone bead should not be spread. Only silicone sealant listed in the section Repair products may be used
Application of sealant to bottom part of oil pan
Notes on application of sealant to oil pan - AH01.45-P-0001-01TW
Sealant path for engine 272
The lines (A) identify the sealant beads
The sealing surface must be cleaned. The sealant must only be applied to the specified surface in the form of a bead and a height and width of 2.0 mm (0.5 mm)
The sealant must be applied within 10 min.
The sealant bead must not be spread. Only the sealant listed in the Repair Products may be used.
Identifying Sealant Application Area On Oil Pan - Engine 272. Scheme 308
Sealant path for engine 273
Scheme 309
Notes on application of sealant to oil pan - AH01.45-P-0001-01TZ
Oil pan bottom section
The line (A) identifies the sealant run
The sealing surface must be cleaned. The sealant must only be applied to the specified surface in the form of a bead and to a height and width of 2.0 mm (0.5 mm)
The sealant must be applied within 10 min. The sealant bead must not be spread. Only sealant listed in the Repair Products may be used.
Scheme 310
Notes on application of sealant to oil pan - AH01.45-P-0001-01VB
| 28.2.06 | Sealant path for adapted to specifications of the Development Department | Engine 272 |
MODIFICATION NOTES
Oil pan with rear sump
The lines (A) identify the sealant beads
The sealing surface must be cleaned. The sealant must only be applied to the specified surface in the form of a bead and a height and width of 2.0 mm (±0.5 mm)
The sealant must be applied within 10 min. The sealant bead must not be spread. Only the sealant listed in the Repair Products may be used.
Scheme 311
Oil pan with front sump
Identifying Sealant Beads - Oil Pan With Front Sump. Scheme 312
Oil pan with middle sump
