Contents Section: Testing & Diagnostics All sections

Crankcase Ventilation Mazda MX-6 V

Testing & Diagnostics 27 illustrations ~379 words

DESCRIPTION

Closed crankcase ventilation systems usually consist of one or more of the following: PCV valve, oil separator, blow-by filter and connecting hoses. For illustrations of PCM systems, see appropriate figures in this article.

OPERATION & SERVICE PROCEDURES

All closed crankcase systems draw crankcase blow-by, vapors and gases into the combustion system rather than allowing it to escape to the atmosphere. Crankcase gases mix with air/fuel mixture and are burned in the combustion chamber. This is accomplished with one or more of the following components

PCV VALVE

WARNINGDo not suck air through PCV valve. Fuel vapor and petroleum substances inside PCV valve are harmful.

Most crankcase ventilation system use a PCV valve. It is basically a one-way check valve, held closed by spring pressure when engine is not running. This prevents hydrocarbon fumes from collecting in intake manifold which can result in hard starting.

When engine is running, manifold vacuum pulls PCV valve open allowing crankcase fumes to enter intake manifold. If engine backfires through intake manifold, PCV valve closes and stops any flow of gases. This prevents ignition of fumes in crankcase.

The PCV valve is usually located in a valve cover, intake manifold or in-line. To check, idle engine and place finger over PCV valve hose connection. If vacuum is not felt, PCV valve is defective. Generally, if PCV valve operation is questionable, replacement is recommended.

OIL SEPARATOR

Some systems utilize an oil separator to separate engine oil from crankcase vapor. Oil collected in the oil separator returns to the oil pan by an oil return hose.

BLOW-BY FILTER

The PCV system usually contains one or more filters to filter gases and/or fresh air entering intake system. These filters should be checked occasionally and replaced as necessary.

CONNECTING HOSES & PIPES

All crankcase ventilation systems use connecting hoses and pipes to carry crankcase gases, engine vacuum and/or outside air. Hoses and pipes should be checked for clogging and leaks and replaced as necessary.

SYSTEM DIAGRAMS

Note. Following illustrations are representative of typical crankcase ventilation system for various manufacturers.

Scheme 94

Scheme 94: ACURA

Scheme 95

Scheme 95

Scheme 96

Scheme 96: ALFA ROMEO

Scheme 97

Scheme 97: AUDI

Scheme 98

Scheme 98: BMW

Scheme 99

Scheme 99: CHRYSLER MOTORS & MITSUBISHI

Scheme 100

Scheme 100: DAIHATSU

Scheme 101

Scheme 101: EAGLE

Scheme 102

Scheme 102: FOLD MOTOR CO.

Scheme 103

Scheme 103: GENERAL MOTORS

Scheme 104

Scheme 104: HONDA

Scheme 105

Scheme 105: HYUNDAI

Scheme 106

Scheme 106: ISUZU

Scheme 107

Scheme 107: JAGUAR

Scheme 108

Scheme 108: MAZDA

Scheme 109

Scheme 109: MERCEDES-BENZ

Scheme 110

Scheme 110: NISSAN

Scheme 111

Scheme 111: PEUGEOT - 505 TURBO

Scheme 112

Scheme 112: PORSCHE

Scheme 113

Scheme 113: SAAB

Scheme 114

Scheme 114: SUBARU

Scheme 115

Scheme 115: SUZUKI

Scheme 116

Scheme 116: TOYOTA

Scheme 117

Scheme 117

Scheme 118

Scheme 118: VOLKSWAGEN

Scheme 119

Scheme 119: VOLVO

Scheme 120

Scheme 120: YUGO