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Symptom Troubleshooting (Power Window System): Diagnosis Mazda MX-5 NC рестайлинг

Windows 2 illustrations

SYMPTOM TROUBLESHOOTING CHART [POWER WINDOW SYSTEM]

No.Malfunction symptom
1NO. 1 THE AUTO OPEN FUNCTION ON THE DRIVER'S AND PASSENGER'S SIDE POWER WINDOW IS INOPERATIVE [POWER WINDOW SYSTEM]
2NO. 2 THE DRIVER'S SIDE POWER WINDOW IS INOPERATIVE [POWER WINDOW SYSTEM]
3NO. 3 THE PASSENGER'S SIDE POWER WINDOW IS INOPERATIVE [POWER WINDOW SYSTEM]
4NO. 4 ALL POWER WINDOWS ARE INOPERATIVE [POWER WINDOW SYSTEM]
5NO. 5 ABNORMAL NOISE WHILE THE DOOR GLASS IS OPENING OR CLOSING [POWER WINDOW SYSTEM]

POWER WINDOW SYSTEM SYMPTOM TROUBLESHOOTING CHART

Scheme 4

Scheme 4: POWER WINDOW SYSTEM TROUBLESHOOTING QUESTIONNAIRE [POWER WINDOW SYSTEM]

Manual Open/close Function Inspection

STEPINSPECTIONACTION
1Turn the ignition switch to the ON position. Operate the driver-side power window using the manual open/close function on the power window main switch. Does the driver-side power window operate properly?YesGo to the next step.
NoInspect the following items: Power window main switch power supply fuse Power window main switch ground wiring harness Power window main switch power supply wiring harness Wiring harness between power window main switch and driver-side power window motor Power window main switch (driver-side power window control is malfunctioning) Driver-side power window motor Repair or replace the malfunctioning part, then go to the next step.
2Operate the passenger-side power window using the power window main switch. Does the passenger-side power window operate properly?YesManual open/close function is normal. Perform the auto open/close function inspection.
NoInspect the following items: Wiring harness between power window main switch and passenger-side power window motor Power window main switch (passenger-side power window control is malfunctioning) Passenger-side power window motor Repair or replace the malfunctioning part, then go to the next step.

MANUAL OPEN/CLOSE FUNCTION INSPECTION CHART

Auto Open Function Inspection

Note. The soft-top models do not have passenger's side power window auto open function.

STEPINSPECTIONACTION
1Turn the ignition switch to the ON position. Operate the driver-side and passenger-side power window using the auto open function on the driver-side and passenger-side power window main switch. Do each power window operate properly?YesGo to the next step.
NoGo to NO. 1 THE AUTO OPEN FUNCTION ON THE DRIVER'S AND PASSENGER'S SIDE POWER WINDOW IS INOPERATIVE [POWER WINDOW SYSTEM] .
2Operate the power window main switch to the close position while the power window is opening. Does the power window operation stop?YesAuto open function is normal.
NoReplace the power window main switch, (power window control unit is malfunctioning).

AUTO OPEN FUNCTION INSPECTION CHART

Diagnostic procedure

STEPINSPECTIONACTION
1Turn the ignition switch to ON position. Operate driver and passenger side power window using automatic open function on the power window main switch. Do each side power window open normally?YesThe power window system is normal.
NoAutomatic open function does not operate both sides: Go to the next step. Automatic open function does not operate one side: Go to step 4.
2Turn the ignition switch to ON position. Measure the voltage between power window main switch following terminal and ground. Terminal 1B (power retractable hardtop model) Terminal I (soft-top model) Is the voltage B+?YesGo to the next step.
NoRepair or replace for open circuit.
3Turn the ignition switch to LOCK position. Disconnect the power window main switch connector. Verify that the continuity between following power window main switch terminal and ground. Terminal 1G (power retractable hardtop model) Terminal J (soft-top model) Is there continuity?YesInspect the power window main switch. See POWER WINDOW MAIN SWITCH INSPECTION Replace the power window main switch if necessary.
NoRepair or replace for open circuit.
4Turn the ignition switch to ON position. Operate suspected side power window using manual open function on the power window main switch. Do suspected side power window open normally?YesReplace the power window main switch, (power window control unit malfunction) See POWER WINDOW MAIN SWITCH REMOVAL/INSTALLATION .
NoGo to the next step.
5Turn the ignition switch to LOCK position. Disconnect the power window main switch and suspected side power window motor connector. Inspect for poor connection, (such as damaged/pulled-out pins, corrosion etc.). Is there any malfunction?YesGo to the next step.
NoRepair or replace malfunctioning part.
6Inspect for open or short circuit in wiring harness between suspected side power window motor and power window main switch. Power retractable hardtop model driver's side: Terminal 1I (main switch)-terminal G (motor) Terminal 1J (main switch)-terminal A (motor) Power retractable hardtop model passenger's side: Terminal 1D (main switch)-terminal G (motor) Terminal 1F (main switch)-terminal A (motor) Soft-top model driver's side: Terminal G (main switch)-terminal G (motor) Terminal B (main switch)-terminal A (motor) Soft-top model passenger's side: Terminal A (main switch)-terminal G (motor) Terminal D (main switch)-terminal A (motor) Is the open or short circuit detected?YesRepair or replace for open or short circuit.
NoGo to the next step.
7Inspect suspected side power window motor. See POWER WINDOW MOTOR INSPECTION . Is the power window motor normal?YesReplace the power window main switch, (power window control unit malfunction, auto switch malfunction) See POWER WINDOW MAIN SWITCH REMOVAL/INSTALLATION .
NoReplace the power window motor. See POWER WINDOW REGULATOR REMOVAL/INSTALLATION.

DIAGNOSTIC PROCEDURE

STEPINSPECTIONACTION
1Turn the ignition switch to the ON position. Does the LED on the power window main switch illuminate?YesGo to step 6.
NoGo to the next step.
2Operate the passenger's side power window using the power window main switch. Does the power window operate properly?YesGo to the next step.
NoInspect for an open or short circuit in the following wiring harnesses. Inspect the connector connections (damage/pulled-out pins, corrosion): P.WIND 20 A fuse-Power window main switch terminal 1B (power retractable hardtop model)/I (soft-top model). Power window main switch terminal 1G (power retractable hardtop model)/terminal J (soft-top model)-ground. Repair or replace if necessary.
3Is the P.WIND 20 A fuse normal?YesGo to step 5. (power retractable hardtop model with exterior open function) Replace the power window main switch. See POWER WINDOW MAIN SWITCH REMOVAL/INSTALLATION . (power retractable hardtop model without exterior open function/soft-top model)
NoInspect the following: Short circuit in B+ power supply wiring harness Short circuit in power window motor Repair or replace if necessary. Replace with the appropriate standard fuse. Then, go to the next step.
4Operate the power window system. Do the power windows operate properly?YesTroubleshooting is completed.
NoRe-confirm the symptom and go to step 1.
5Measure the voltage at the power window main switch terminal 1A. Is the voltage B+?YesReplace the power window main switch. See POWER WINDOW MAIN SWITCH REMOVAL/INSTALLATION .
NoInspect for an open or short circuit in the power window main switch wiring harness (battery power supply). Inspect the power window main switch connector connection, (damage/pulled-out pins, corrosion) Repair or replace if necessary.
6Measure the voltage at the power window main switch, (power window motor output terminal) while operating the power window using the power window main switch. Is the voltage B+? Power retractable hardtop model: Open: terminal U/close: terminal 1I Soft-top model: Open: terminal B/close: terminal GYesGo to the next step.
NoReplace the power window main switch. See POWER WINDOW MAIN SWITCH REMOVAL/INSTALLATION .
7Measure the voltage at the power window motor, (battery power supply terminal) while operating the power window using the power window main switch. Is the voltage B+? (Open: terminal A/close: terminal G)YesGo to the next step.
NoInspect for an open or short circuit in the wiring harness between the power window main switch and the power window motor. Inspect the power window main switch and power window motor connector connections, (damage/pulled-out pins, corrosion) Repair or replace if necessary.
8Operate the driver's side power window using the power window main switch. Does the power window motor operate (rotate)? CAUTION: If the power window motor temperature is high, the motor may not rotate due to the motor internal bimetal function. Leave it untouched for about 3 min to cool it down, then reinspect.YesGo to the next step.
NoReplace the power window motor. See POWER WINDOW REGULATOR REMOVAL/INSTALLATION.
9Remove the door glass from the carrier plate. Make sure that the door glass moves smoothly using your hand. Does the door glass move smoothly?YesReplace the power window regulator. See POWER WINDOW REGULATOR REMOVAL/INSTALLATION.
NoInspect for a bent regulator guide or other possible malfunction. If normal, replace the door glass run-channel.
CAUTION
If the power window motor temperature is high, the motor may not rotate due to the motor internal bimetal function. Leave it untouched for about 3 min to cool it down, then reinspect.

DIAGNOSTIC PROCEDURE

STEPINSPECTIONACTION
1Turn the ignition switch to the ON position. Operate the driver's side power window using the power window main switch. Does the power window operate properly?YesGo to the next step.
NoGo to the symptom "No. 4 ALL POWER WINDOWS ARE INOPERATIVE" troubleshooting procedure.
2Measure the voltage at the power window main switch (power window motor output terminal) while operating the passenger's side power window using the power window main switch. Is the voltage B+? Power retractable hardtop model: Open: terminal 1F/close: terminal 1D Soft-top model: Open: terminal D/close: terminal AYesGo to the next step.
NoReplace the power window main switch. See POWER WINDOW MAIN SWITCH REMOVAL/INSTALLATION .
3Measure the voltage at the power window motor (battery power supply terminal) while operating the passenger's side power window using the power window main switch. Is the voltage B+? (Open: terminal A/close: terminal G)YesGo to the next step.
NoInspect for an open or short circuit in the wiring harness between the power window main switch and the power window motor. Inspect the power window main switch and power window motor connector connections, (damage/pulled-out pins, corrosion) Repair or replace as necessary.
4Operate the passenger's side power window using the power window main switch. Does the power window motor operate (rotate)? CAUTION: If the power window motor temperature is high, the motor may not rotate due to the motor internal bimetal function. Leave it untouched for about 3 min to cool It, then reinspect.YesGo to the next step.
NoReplace the power window motor. See POWER WINDOW REGULATOR REMOVAL/INSTALLATION.
5Remove the door glass from carrier plate. Make sure that the door glass moves smoothly using your hand. Does the door glass move smoothly?YesReplace the power window regulator. See POWER WINDOW REGULATOR REMOVAL/INSTALLATION.
NoInspect for a bent regulator guide or other possible malfunction. If normal, replace the door glass run-channel.
CAUTION
If the power window motor temperature is high, the motor may not rotate due to the motor internal bimetal function. Leave it untouched for about 3 min to cool It, then reinspect.

DIAGNOSTIC PROCEDURE

STEPINSPECTIONACTION
1Operate the passenger's side power window using the power window main switch. Does any power window operate?YesGo to step 5.
NoGo to the next step.
2Operate the driver's side power window using the power window main switch. Does the power window operate?YesGo to the next step.
NoInspect for an open circuit in the wiring harness between the power window main switch and the body ground. Inspect the power window main switch connector connection, (damage/pulled-out pins, corrosion) Repair or replace if necessary.
3Is the P.WIND 20 A fuse normal?YesReplace with the appropriate standard fuse. If the fuse is melted, inspect the wiring harness for a short to ground. Repair or replace the wiring harness, then replace the fuse.
NoGo to the next step, (power retractable hardtop model with exterior open function). Replace the power window main switch. See POWER WINDOW MAIN SWITCH REMOVAL/INSTALLATION . (power retractable hardtop model without exterior open function/soft-top model.)
4Measure the voltage at the power window main switch terminal 1A. Is the voltage B+?YesReplace the power window main switch. See POWER WINDOW MAIN SWITCH REMOVAL/INSTALLATION .
NoInspect for an open or short circuit in the power window main switch wiring harness, (battery power supply) Inspect the power window main switch connector connection. (damage/pulled-out pins, corrosion) Repair or replace if necessary.
5Operate the power window using the power window main switch. Does the power window motor operate (rotate)? CAUTION: If the power window motor temperature is high, the motor may not rotate due to the motor internal bimetal function. Leave it untouched for about 3 min to cool it down, then reinspect.YesGo to the next step.
NoReplace the power window motor. See POWER WINDOW REGULATOR REMOVAL/INSTALLATION.
6Remove the door glass from the carrier plate. Make sure that the door glass moves smoothly using your hand. Does the door glass move smoothly?YesReplace the power window regulator guide.
NoInspect for a bent regulator guide or other possible malfunction. If normal, replace the glass run channel.
7NOTE: Do not operate the power window main switch during the following inspection. Inspect the continuity between power window main switch terminal (up-side) 1I, 1D (power retractable hardtop model)/G, A (soft-top model) and ground. Is there continuity?YesGo to the next step.
NoReplace the power window main switch. See POWER WINDOW MAIN SWITCH REMOVAL/INSTALLATION .
8NOTE: Do not operate the power window main switch during the following inspection. Inspect the continuity between power window main switch terminal (down-side) 1J, 1F (power retractable hardtop model)/B, D (soft-top model) and ground. Is there continuity?YesInspect the power window main switch connector connections, (damage/pulled-out pins, corrosion) Repair or replace if necessary.
NoReplace the power window main switch. See POWER WINDOW MAIN SWITCH REMOVAL/INSTALLATION .
CAUTION
If the power window motor temperature is high, the motor may not rotate due to the motor internal bimetal function. Leave it untouched for about 3 min to cool it down, then reinspect.
NOTE
Do not operate the power window main switch during the following inspection.
NOTE
Do not operate the power window main switch during the following inspection.

DIAGNOSTIC PROCEDURE

Noise typeTime of occurrencePossible causeLocation of noiseAction
Clanking noiseDoor glass begins to moveInsufficiently tightened installation screw between the door glass and carrier plate.Between door glass lower edge and carrier plate.Securely tighten the installation screw.
Groaning noise (Sound increases due to use)While door glass is operatingVibration caused by wear on the resin part from cable twisting due to use of the power window regulator. NOTE: Noise does not occur if a roller is equipped to power window regulator resin part.Power window regulatorReplace the power window regulator See POWER WINDOW REGULATOR REMOVAL/INSTALLATION.
Whining noiseGear inside power window motor is deformed due to use.Gear in power window motorReplace the power window motor See POWER WINDOW REGULATOR REMOVAL/INSTALLATION.
Clicking noise (Periodic noise)
NOTE
Noise does not occur if a roller is equipped to power window regulator resin part.

DIAGNOSTIC PROCEDURE

Scheme 5

Scheme 5