Crankcase Capacity
Crankcase capacity with oil filter is 5.5 qts. (5.2L).
GENERAL ENGINE SPECIFICATIONS
| Application | Specification |
| Displacement | 180 Cu. In. (3.0L) |
| Bore | 3.54" (90.0 mm) |
| Stroke | 3.05" (77.4 mm) |
| Compression Ratio | 8.5:1 |
| Fuel System | PFI |
| Horsepower @ RPM | 155 @ 5500 |
| Torque Ft. Lbs. @ RPM | 169 @ 4000 |
GENERAL ENGINE SPECIFICATIONS
CONNECTING RODS SPECIFICATIONS
| Application | In. (mm) |
| Pin Bore Diameter | .9033-.9040 (22.943-22.961) |
| Crankpin Bore Diameter | 2.2047-2.2053 (56.000-56.016) |
| Center-To-Center Length | 5.758-5.762 (146.25-146.35) |
| Maximum Bend | .0092 (.233) |
| Side Play |
| Standard | .007-.013 (.178-.330) |
| Maximum | .016 (.40) |
CONNECTING RODS SPECIFICATIONS
PISTONS, PINS & RINGS SPECIFICATIONS
| Application | In. (mm) |
| Pistons |
| Clearance |
| Standard | .0009-.0022 (.023-.051) |
| Maximum | .006 (.15) |
| Diameter (1) |
| Size Mark "A" | 3.5422-3.5429 (89.971-89.990) |
| Size Mark "C" | 3.5417-3.5424 (89.958-89.977) |
| No Size Mark | 3.5419-3.5426 (89.965-89.983) |
| Pin Bore Diameter | .9051-.9055 (22.988-23.000) |
| Pins |
| Diameter | .9045-.9047 (22.974-22.980) |
| Piston Fit | .0003-.0010 (.008-.026) |
| Rod Fit (Interference Fit) | .0005-.0015 (.013-.037) |
| Rings |
| No. 1 |
| End Gap (2) | .008-.014 (.20-.35) |
| Side Clearance (3) | .001-.003 (.03-.08) |
| No. 2 |
| End Gap (2) | .006-.012 (.15-.30) |
| Side Clearance (3) | .001-.003 (.03-.08) |
| No. 3 (Oil) |
| End Gap (2) | .008-.028 (.20-.70) |
| (1) Piston diameter is identified by size mark on piston. (Схема №13) (2) Maximum end gap is.040" (1.0 mm). (3) Maximum side clearance is.006" (.15 mm). |
| (1) | Piston diameter is identified by size mark on piston. (Схема №13) |
| (2) | Maximum end gap is .040" (1.0 mm). |
| (3) | Maximum side clearance is .006" (.15 mm). |
PISTONS, PINS & RINGS SPECIFICATIONS
CYLINDER BLOCK SPECIFICATIONS
| Application | In. (mm) |
| Cylinder Bore |
| Standard Diameter (1) |
| Size Mark "A" | 3.5439-3.5442 (90.015-90.022) |
| Size Mark "B" | 3.5436-3.5439 (90.007-90.015) |
| Size Mark "C" | 3.5433-3.5436 (90.000-90.007) |
| Maximum Taper & Out-Of-Round | .0007 (.019) |
| Minimum Deck Height (2) | 8.66 (220.0) |
| Maximum Deck Warpage | .006 (.15) |
| (1) Cylinder bore diameter is identified by size mark on cylinder block. (Схема №14) (2) DO NOT machine more than.008" (.20 mm) from cylinder block deck surface. |
| (1) | Cylinder bore diameter is identified by size mark on cylinder block. (Схема №14) |
| (2) | DO NOT machine more than .008" (.20 mm) from cylinder block deck surface. |
CYLINDER BLOCK SPECIFICATIONS
VALVES & VALVE SPRINGS SPECIFICATIONS
| Application | Specification |
| Intake Valves |
| Face Angle | 45° |
| Head Diameter | .1.295-1.303" (32.89-33.10 mm) |
| Minimum Margin | .030-.049" (.75-1.25 mm) |
| Minimum Refinish Length | 4.760" (120.91 mm) |
| Stem Diameter | .2744-.2750" (6.970-6.985 mm) |
| Exhaust Valves |
| Face Angle | 45° |
| Head Diameter | .1.4932-1.500" (37.90-38.10 mm) |
| Minimum Margin | .047-.071" (1.20-1.80 mm) |
| Minimum Refinish Length | 4.812" (122.23 mm) |
| Stem Diameter | .3159-.3165" (8.025-8.040 mm) |
| Valve Springs |
| Free Length |
| Inner Spring |
| Intake | 1.840" (46.73 mm) |
| Exhaust | 2.092" (53.14 mm) |
| Outer Spring |
| Intake | 2.005" (50.90 mm) |
| Exhaust | 2.296" (58.33 mm) |
| Out-Of-Square |
| Inner Spring |
| Intake | .063" (1.60 mm) |
| Exhaust | .073" (1.86 mm) |
| Outer Spring |
| Intake | .071" (1.80 mm) |
| Exhaust | .080" (2.04 mm) |
| Pressure: Lbs. @ In. (kg @ mm) |
| Inner Spring |
| Intake Valve | 21-22 @ 1.555 (9.5-10.0 @ 39.50) |
| Exhaust Valve | 33-37 @ 1.594 (15.0-16.9 @ 40.50) |
| Outer Spring |
| Intake Valve | 31-33 @ 1.733 (14.0-15.0 @ 44.01) |
| Exhaust Valve | 52-59 @ 1.772 (23.6-26.7 @ 45.00) |
VALVES & VALVE SPRINGS SPECIFICATIONS
CYLINDER HEAD SPECIFICATIONS
| Application | Specification |
| Cylinder Head Height | 4.931-4.935" (125.25-125.35 mm) |
| Maximum Refinish Removal | .006" (.15 mm) |
| Maximum Warpage |
| Cylinder Head Surface | .004" (.10 mm) |
| Manifold Surface | .004" (.10 mm) |
| Valve Seats |
| Seat Angle | 45° |
| Seat Width | .047-.063" (1.20-1.60 mm) |
| Valve Guides |
| Intake Valve |
| Valve Guide I.D. | .2760-.2768" (7.01-7.03 mm) |
| Valve Guide Installed Height | .520-.543" (13.20-13.80 mm) |
| Valve Stem-To-Guide Oil Clearance |
| Standard | .0010-.0024" (.025-.060 mm) |
| Maximum | .008" (.20 mm) |
| Exhaust Valve |
| Valve Guide I.D. | .318-.319" (8.07-8.09 mm) |
| Valve Guide Installed Height | .772-.795" (19.60-20.20 mm) |
| Valve Stem-To-Guide Oil Clearance |
| Standard | .0012-.0026" (.030-.065 mm) |
| Maximum | .008" (.20 mm) |
CYLINDER HEAD SPECIFICATIONS
CAMSHAFT SPECIFICATIONS
| Application | In. (mm) |
| Bore Diameter | 1.9297-1.9305 (49.015-49.035) |
| End Play |
| Standard | .0020-.0071 (.05-.18) |
| Maximum | .008 (.20) |
| Journal Diameter |
| No. 1 & No. 4 | 1.9261-1.9267 (48.923-48.938) |
| No. 2 & No. 3 | 1.9258-1.9266 (48.915-48.935) |
| Journal Runout | .0012 (.030) |
| Lobe Height |
| Intake |
| Standard | 1.6163 (41.054) |
| Minimum | 1.6084 (40.854) |
| Exhaust |
| Standard | 1.6257 (41.293) |
| Minimum | 1.6178 (41.093) |
| Oil Clearance |
| No. 1 & No. 4 Journals |
| Standard | .0030-.0044 (.077-.112) |
| Maximum | .006 (.15) |
| No. 2 & No. 3 Journals |
| Standard | .0031-.0047 (.080-.120) |
| Maximum | .006 (.15) |
TORQUE SPECIFICATIONS
| Application | Ft. Lbs. (N.m) |
| A/C Compressor Bolt | 13-20 (18-27) |
| A/C Compressor Bracket-To-Cylinder Block Bolt | 27-38 (37-52) |
| Camshaft Sprocket Bolt | 52-59 (71-80) |
| Connecting Rod Nut |
| Step 1 | 22 (30) |
| Step 2 | Additional 90 Degrees |
| Crankshaft Pulley Bolt | 116-123 (157-167) |
| Crossover Pipe-To-Exhaust Manifold Bolt | 16-21 (22-29) |
| Cylinder Head Bolt (1) |
| Step 1 | 14 (19) |
| Step 2 | Additional 90 Degrees |
| Step 3 | Additional 90 Degrees |
| Delivery Pipe Nut | 14-19 (19-26) |
| Distributor Hold-Down Bolt | 14-19 (19-26) |
| Dynamic Chamber Nut | 14-19 (19-26) |
| Engine Mount Bracket-To-Cylinder Block Bolt | 29-42 (39-57) |
| Engine Mount Nut | 25-36 (34-49) |
| Exhaust Manifold Nut | 16-21 (22-29) |
| Exhaust Pipe-To-Exhaust Manifold Nut | 25-36 (34-49) |
| Extension Manifold Nut | 14-19 (19-26) |
| Flywheel/Drive Plate Bolt | 76-81 (103-110) |
| Intake Air Pipe Bolt/Nut | 14-19 (19-26) |
| Intake Manifold Nut (2) | 14-19 (19-26) |
| Lower Idler Pulley Bolt | 27-38 (37-52) |
| Main Bearing Cap Bolt (3) |
| Step 1 | 14 (19) |
| Step 2 | Additional 90 Degrees |
| Step 3 | Additional 45 Degrees |
| Oil Pressure Relief Valve Plug | 56-65 (76-88) |
| Oil Pump Bolt | 14-19 (19-26) |
| Power Steering Pump Bolt | 23-34 (31-46) |
| Power Steering Pump Pulley Nut | 29-43 (39-58) |
| Rocker Arm Shaft Bolt (4) | 14-19 (19-26) |
| Stabilizer Bar-To-Frame Clamp Bolt | 14-19 (19-26) |
| Tensioner Pulley Bolt | 17-22 (23-30) |
| Thermostat Housing Bolt | 14-19 (19-26) |
| Throttle Body Nut | 14-19 (19-26) |
| Timing Belt Cover Bolt |
| 6-mm Bolt | (5) |
| 10-mm Bolt | 27-38 (37-52) |
| Timing Belt Tensioner Bolt | 14-19 (19-26) |
| Transmission Crossmember-To-Frame Bolt | 32-45 (43-61) |
| Transmission Mount-To-Crossmember Nut | 23-34 (31-46) |
| Transmission-To-Cylinder Block Support Brace Bolt | 27-38 (37-52) |
| Upper Idler Pulley Bolt | 27-38 (37-52) |
| Water Pump Bolt/Nut | 14-19 (19-26) |
| INCH Lbs. (N.m) |
| A/C Pipe Bracket Bolt | 61-87 (7-10) |
| Camshaft Thrust Plate Bolt | 69-95 (8-11) |
| Cooling Fan Bolt/Nut | 69-95 (8-11) |
| Distributor Spacer-To-Cylinder Head Bolt | 69-95 (8-11) |
| Oil Baffle Plate Bolt | 69-95 (8-11) |
| Oil Pan Bolt | 61-87 (7-10) |
| Pick-Up Tube Bolt | 69-95 (8-11) |
| Radiator Shroud Upper Plate Bolt | 61-87 (7-10) |
| Seal Plate Bolt | 69-95 (8-11) |
| Valve Cover Bolt | 30-39 (3-4) |
| (1) Tighten bolts to specification in sequence. (Схема №4) (2) Tighten nuts to specification in sequence. (Схема №3) (3) Tighten bolts to specification in sequence. (Схема №16) (4) Tighten bolts to specification in sequence. (Схема №9) (5) Tighten to 69-95 INCH lbs. (8-11 N.m). |
| (1) | Tighten bolts to specification in sequence. (Схема №4) |
| (2) | Tighten nuts to specification in sequence. (Схема №3) |
| (3) | Tighten bolts to specification in sequence. (Схема №16) |
| (4) | Tighten bolts to specification in sequence. (Схема №9) |
| (5) | Tighten to 69-95 INCH lbs. (8-11 N.m). |