Contents Section: Auxiliary Emission Control Systems All sections

Emission System [L5]: Overview Mazda CX-7 I рестайлинг

Auxiliary Emission Control Systems 15 illustrations ~884 words

Scheme 33

Scheme 33: Engine Compartment Side

Scheme 34

Scheme 34: Exhaust System Side

Scheme 35

Scheme 35: Fuel Tank Side

Scheme 36

Scheme 36: EMISSION SYSTEM DIAGRAM [L5]

Scheme 37

Scheme 37: Leakage Inspection

Scheme 38

Scheme 38
  1. Perform the following SST (Evaporative Emission System Tester 134-01049A) self-test: NOTE: If the tester does not work correctly during self-test, refer to the tester operators manual for more detailed procedures. Verify that the gas cylinder valve is closed and the control valve located on the tester is in the TEST position. All tester displays should be off at this time. Connect the long hose (part of SST ) to the tester. Connect the manifold assembly (part of SST ) to the long hose as shown. Open the gas cylinder valve and verify the gas cylinder regulator left gauge reads 69-82 kPa {0.71-0.83 kgf/cm 2 , 10-12 psi} (preset at factory). If not, refer to the tester operators manual to contact tester manufacturer. Press the ON/OFF switch to turn on the SST and make sure the left display reads 0.0 . Turn the control valve on the tester to the FILL position. Verify the left display reading is within 13.9 to 14.0 in of water. If not, adjust the pressure using the regulator knob located on the right side of the tester. Turn the control valve to TEST position and press the START switch. After the 2-min countdown (left display) is completed, the right display shows the total pressure loss for that period. A 0.5 in of water loss is acceptable on the self-test. If the loss is more than 0.5 in of water, do one or more self-test. If the failed test repeats, check for leak using the ultrasonic leak detector (part of SST ).
  2. Press the RESET switch to set the left display reading to 0.0 .
  3. Connect the fuel cap receiver assembly (part of SST ) to the manifold assembly and fuel-filler cap from the vehicle. If the fuel-filler cap is not a genuine part, replace it.
  4. Turn the control valve to the FILL position.
  5. Wait (maximum 20 s) until the left display reads 13.9 to 14.0 in of water. If the reading is slightly below the specification, adjust it using the regulator knob. If the reading is far below, the fuel-filler cap has leak. Replace it.
  6. Turn the control valve to the TEST position and press the START switch.
  7. After the 2-min countdown (left display) is completed, check the test result (the failed/passed light on the tester). If the green light turns on, the fuel-filler cap is normal. If the red light turns on, the fuel-filler cap has leakage. Replace it.
  8. Close the gas cylinder valve.
  9. Turn the control valve to the FILL position.
  10. Press the ON/OFF switch to turn off the tester.

Scheme 39

Scheme 39: Airflow Inspection
  1. Remove the air filter. (See «AIR FILTER REMOVAL/INSTALLATION [L5]»(ref-375355-S33627347202010102800000) .)
  2. Blow from port A and verify that there is airflow from port B. If specified, replace the air filter. (See «AIR FILTER REMOVAL/INSTALLATION [L5]»(ref-375355-S33627347202010102800000) .)
  3. Blow from port B and verify that there is airflow from port A. If specified, replace the air filter. (See «AIR FILTER REMOVAL/INSTALLATION [L5]»(ref-375355-S33627347202010102800000) .)

Scheme 40

Scheme 40: CHARCOAL CANISTER REMOVAL/INSTALLATION [L5]
  1. Remove the under cover (LR).
  2. Remove in the order indicated in the table
  3. Install in the reverse order of removal.

Scheme 41

Scheme 41: CHARCOAL CANISTER INSPECTION [L5]
  1. Remove the charcoal canister. (See «CHARCOAL CANISTER REMOVAL/INSTALLATION [L5]»(ref-375355-S15214549472010102800000) .)
  2. Plug ports A and C, then blow air into port B. CAUTION: Do not apply the pressure more than 20 kPa {0.2 kgf/cm 2 , 2.9 psi} to the charcoal canister. Doing so will damage the charcoal canister.
  3. Verify that there is no air leakage from the case. If not as specified, replace the charcoal canister. (See «CHARCOAL CANISTER REMOVAL/INSTALLATION [L5]»(ref-375355-S15214549472010102800000) .)

Scheme 42

Scheme 42: PURGE SOLENOID VALVE REMOVAL/INSTALLATION [L5]
  1. Disconnect the negative battery cable. (See «BATTERY REMOVAL/INSTALLATION [L5]»(ref-375359-S31806842452010102800000) .)
  2. Remove in the order indicated in the table.
  3. Install in the reverse order of removal.

Scheme 43

Scheme 43: Evaporative Hose Installation Note
  1. Install the evaporative hose and clip as shown in the figure.

Scheme 44

Scheme 44: Airflow inspection
  1. Disconnect the negative battery cable. (See «BATTERY REMOVAL/INSTALLATION [L5]»(ref-375359-S31806842452010102800000) .)
  2. Remove the purge solenoid valve. (See «PURGE SOLENOID VALVE REMOVAL/INSTALLATION [L5]»(ref-375355-S16607704042010102800000) .)
  3. Inspect airflow between the ports under the following conditions. CONTINUITY CHART Measured condition Continuity between A-B When voltage is not applied between terminals A and B No airflow When voltage is applied between terminals A and B Airflow detected If not as specified, replace the purge solenoid valve. (See «PURGE SOLENOID VALVE REMOVAL/INSTALLATION [L5]»(ref-375355-S16607704042010102800000) .)

Scheme 45

Scheme 45: EGR VALVE REMOVAL/INSTALLATION [L5]
  1. Disconnect the negative battery cable. (See «BATTERY REMOVAL/INSTALLATION [L5]»(ref-375359-S31806842452010102800000) .)
  2. Drain the engine coolant from the radiator. (See «ENGINE COOLANT REPLACEMENT [L5]»(ref-375353-S12210369572010102800000) .)
  3. Remove the air cleaner and the air hose as a single unit. (See «INTAKE-AIR SYSTEM REMOVAL/INSTALLATION [L5]»(ref-375352-S14647925242010102800000) .)
  4. Disconnect the radiator hose (upper, engine side). (See «RADIATOR REMOVAL/INSTALLATION [L5]»(ref-375353-S03699299212010102800000) .)
  5. Disconnect the EGR valve connector.
  6. Remove in the order indicated in the table.
  7. Install in the reverse order of removal.

Scheme 46

Scheme 46: Resistance inspection
  1. Disconnect the negative battery cable. (See «BATTERY REMOVAL/INSTALLATION [L5]»(ref-375359-S31806842452010102800000) .)
  2. Disconnect the EGR valve connector.
  3. Measure the resistance between the EGR valve terminals. RESISTANCE CHART EGR valve terminal Resistance inspection (ohm) C-A D-B C-E D-F 12-16 If not within the specification, replace the EGR valve. (See «EGR VALVE REMOVAL/INSTALLATION [L5]»(ref-375355-S16333595602010102800000) .)

Scheme 47

Scheme 47: POSITIVE CRANKCASE VENTILATION (PCV) VALVE REMOVAL/INSTALLATION [L5]
  1. Disconnect the negative battery cable. (See «BATTERY REMOVAL/INSTALLATION [L5]»(ref-375359-S31806842452010102800000) .)
  2. Remove the intake manifold. (See «INTAKE-AIR SYSTEM REMOVAL/INSTALLATION [L5]»(ref-375352-S14647925242010102800000) .)
  3. Remove in the order indicated in the table.
  4. Install in the reverse order of removal.